Gude GSZ 125/250 Electric Cable Winch or Crane Instruction Manual

Gude GSZ 125/250 Electric Cable Winch or Crane Instruction Manual

Introduction

To enjoy your new appliance as long as possible, please read carefully the Operating Instructions and the attached safety instructions before using it. Further, we recommend keeping the Operating Instructions to recall the product features in the future.

Within the continuous product development, we reserve the right to make technical changes to improve it.

This document represents original Operating Instructions.

ILLUSTRATIVE PICTURES!

Marking:

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Product corresponds to appropriate standards of the EU| Product safety checked up

Prohibitions:

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General prohibition mark| Using the appliance when wet prohibited!
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Do not Reach in Equipment| Don´t pull the cable
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Make sure there are no persons and animals under the load!| Do not lift people or animals with the cable winch!

Warning:

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Warning/attention

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Keep safety distance

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The appliance may only be connected to 230V outlet with RCD!

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Commands:

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Read the Operating Instructions!|

Wear safety footwear

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Wear safety gloves!|

Environment protection:

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Dispose waste professionally so as not to harm the environment.|

Packing cardboard material may be delivered to collecting centres for recycling..

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Any damaged or disposed electric or electronic devices must be delivered to appropriate collection centres.|

Package:

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Protect against humidity|

This side up

Technical data:

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Engine power|

Connector

|
Cable length and diameter|

Lifting height at 125 kg and 250 kg

| ****
Lifting power without haul-back block|

Lifting power with haul-back block

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Weight|

Important basic safety instructions

Before you start working with the appliance please read carefully the following safety regulations and Operating Instructions. If any other person is to handle the appliance provide him/her with the Operating Instructions. Keep the Operating Instructions for future reference!

Package: The appliance has been put in a package to prevent any damage during transport. Packages are raw materials so they can be reused or recycled.

Please read carefully the Operating Instructions and follow them. Use these Operating Instructions to get acquainted with the appliance, its corresponding use and safety instructions. Keep the Instructions for future reference.

• The cable reel can only be operated by persons who have thoroughly read and understood these Operating Instructions. The cable reel must not be operated by persons not sufficiently instructed or not in a good health state.
• Inspect the appliance visually before each use. Do not use the appliance if any safety device is damaged or worn out. Never remove any safety device.
• Use the appliance only for the purpose specified in these Operating Instructions.
• Be always careful when working. Watch your activity. Proceed carefully. Do not use the cable reel if you are not concentrated.
• Safety in the workplace is your responsibility.
• Never leave the appliance unattended.
• Put the appliance to a safe place if you need to interrupt your work.
• Do not use the appliance when raining or in a humid or wet environment
• Never spray water on the cable reel or submerge it to any liquid.
• Do not use electric tools near flammable liquids or gases.
• Do not switch the appliance on if turned over or not in the operating position.
• Keep the appliance out of reach of other persons, especially children and pets.
• Do not let other persons touch the appliance or cable.
• After you finish working with the appliance, pull the plug out of socket and check if the appliance is not damaged.
• If the appliance is not used store it to a dry place inaccessible to children.
• The system voltage must correspond to the voltage specified on the type label.
• Any repairs can only be executed by an electrician.
• Before putting the appliance into operation and after any impact check it for any wear-out or damage and have necessary repairs executed.
• Never use spare parts and accessories not recommended by the producer.
• Use the appliance only in broad daylight or under sufficient artificial lighting.
• Make sure no item causes short-circuit on appliance contacts.
• Lay all cables in a manner to prevent risk of trip and to eliminate cable damage!
• Wear protective clothing suitable for the given environment the whole time you work and take suitable preventive measures to prevent accidents.
• Do not use the cable for any other purpose than specified. Do not wear the cable by its cable and do not use the cable for pulling the plug out of socket. Protect the cable against excessive temperatures, oil and sharp edges.
• Be very careful of your appliance. Keep it clean so that working with it is fine and safe. Regularly check the plug and cable and have them repaired by an authorised specialist if damaged. Regularly check the extension cables and have any damaged cable replaced by a specialist.
• Extension cables to be used outdoors only. For outdoor work, use extension cables adequately marked and approved for that purpose (within 20 m ∅1.5 mm², 20-50 m ∅ 2.5 mm²)
• Unplug the appliance
  • before every cleaning
  • after each use
• Persons unable to operate the appliance due to their physical, sensory or mental abilities or their inexperience or lack of knowledge must not operate it.
• If the appliance, feeder cable or steel cable show any sign of visible damage the appliance must not be put into operation.
• If the feeder cable of the appliance is damaged it needs to be replaced by the producer or an electrician.
• Repairs of the appliance can only be executed by an electrician. There might be significant risks as a result of unauthorised repairs.
• The same regulations apply for accessories.

Güde GmbH & Co. KG does not answer for damages caused by:

• Appliance damage by mechanical influences and overloading.

• Any changes to the appliance.

• Use for any other purpose than that described in the Operating Instructions.

• Unconditionally follow all safety instructions to prevent accidents and damage.

• The cable winch must be checked before starting work if all components are working perfectly. In particular, check the perfect state of the snap hooks preventing any unintentional release of the lifting hook from slings (ropes, rings, transportation eyes, etc.).

• The cable reel can only be used for lifting of burdens whose weight does not exceed the maximum load capacity specified by the producer in technical data and on the type label of the cable reel.

• Burdens fixed in conflict with regulations that could fall down must not be lifted.

  • Attach the load correctly.
  • Lifted loads may only be lifted in a vertical position! Never pull and lift in an inclined position!

• No persons – except for the operator – may stay under the load or in the dangerous area. Keep the minimum distance of 10 m from the lifted load.

• All lifting work is only allowed when appropriate fixing elements (cables, rings, transport loops, etc.) are used and when in accordance with appropriate provisions and standards valid in the workplace.

• The reel metal cable must not be used for burden fixing.

• Putting the cable reel into operation is only allowed with a perfectly balanced cable.

• The cable reel cannot be left unattended with burdens lifted up.

• The load capacity of bearing structures must be checked before you start working with the cable reel.

• Check the cables for any wear-out before you start working with the cable reel; if there are any signs of wear-out the cables need to be replaced with new ones whose characteristics must correspond to the maximum allowed load capacity of the cable reel. Cables only need to be replaced with original spare cables.

• If you face any problems with working of the cable reel please contact your authorised dealer and refrain from any improvisation work.

• The cable reel engine drive is not fitted with an engine protection circuit-breaker. The engine therefore cannot be overloaded when there are any problems with lifting; in such a case check whether the lifted burden does not exceed the allowed load capacity of the cable reel and whether the system voltage has not dropped.

• To be able to intervene in time in case of any imminent danger, the operating staff must operate the cable reel from a suitable place to control the entire workplace.

• Make sure the cable always reels up smoothly on the drum. pic. 5
  

• Make sure the cable reel cable is always twined around the drum at least thrice when working.

• The cable reel must not be changed anyhow; use only devices supplied with the cable reel for lifting.

• Use the lifting devices supplied with the cable reel only in a manner described in these Operating Instructions. Do not use these devices for any other appliance or purpose.

• Do not use an adhesive tape or any other tools for connecting the feeder cable to the extension cable.

• Make sure the electric characteristics of the network for cable reel connection correspond to the values specified on the engine type label.

• When an extension cable is used, make sure that the cable with the plug and socket correspond to the cable reel input.

• The steel cable needs to be checked for any damage each time you put it into operation. It is strictly prohibited to use the cable reel when the cable is damaged (pic. 3)
  

• Lifting of persons inadmissible.

• Disorder in the workplace can cause accidents.

• Protect against electric shock. Prevent your body from coming into contact with earthed parts.

• Check whether your appliance is not damaged. Carefully inspect safety devices if not faulty or working improperly before further use of the appliance. Check whether functions of movable parts are all right, whether not clogged or damaged. All parts must be installed correctly so that all appliance conditions were guaranteed. Any damaged protective device and part must be professionally repaired or replaced in a customer service centre unless provided otherwise in the Operating Instructions. Damaged switches must be replaced in a customer service centre. Do not use devices whose switches cannot be on or off.

• The cable reel electric motor is protected with a thermal fuse. When the thermal fuse responses, the cable reel stops. The cable reel can be used again only after cooled down (app. 5 minutes).

• Caution: The cable winch is not suitable for industrial or continuous operation and it may get switched off after several operating cycles. When used for industrial purposes, the appliance must be checked by an expert before being put into operation for the first time in accordance with the applicable operating safety regulations.

• Have any damaged part immediately replaced.

• Never take part in any repair (guarantee expiry and risk taking).

• Do not unnecessarily expose the cable reel to climatic influences, solar radiation, dust or low temperatures.

• It is explicitly prohibited that persons stayed or walked under or in the immediate vicinity of the hung burdens.

• Your electric cable reel is fitted with a safety switch. Press the red safety switch in case of emergency!! If you want to release the safety switch blocking then turn it by quarter of a turn clockwise.

• Attention:
  The cable reel has a limit switch that stops the engine if the drum is just twined around thrice.

• Caution!
  If the power cord of the appliance gets damaged, it must be replaced by the manufacturer or its customer service or a similarly qualified person to avoid danger.

Inadmissible operation

The following manners of use are prohibited!

1. Lifting when cable is not hanging vertically.
2. Trying to lift burdens connected to earth.
3. Lifting of burdens hung outside of axis of gravity.
4. Swinging with the hung burden when trying to get the burden outside of the reel axis.
5. Burden lifting or sinking if there are any obstacles in the burden lifting or sinking path.
6. Leaving the reel with a hung burden unattended.
7. Operating the reel from a place where the entire burden is not in the visual field of the operating staff
8. Lifting of people
   Lifting of burdens with a weight exceeding the maximum allowed load of the reel.
   Using the cable reel in any other than faultless condition.
   Continuous operation: Observe the cycles of operation specified by the producer to ensure proper engine work.
   Using the lifting limit switch for common lifting process switch-off.
   To eliminate abnormal cable unreeling from the drum, the hook and hook block must not touch the floor.

Use as designated

GSZ 125/250 Electric Cable Winch

The cable winch given below has been exclusively designed for lifting fixed loads up to 250 kg (including guide pulley) and can be used for any housework or in free time.

The appliance cannot be used for works other than for which the appliance has been designed and that are specified in the Operating Instructions. Any other use will be considered a use in conflict with the designation. The manufacturer will not be liable for any consequential damage and injuries. Please be sure to know that the appliance has not been designed for industrial purposes.

Supply includes (pic. 4)

Take the appliance out of the transport package and check it whether there are the following parts:

• 1 piece Idler
• 4 pieces hex screws
• 2 pieces fixing clamps
• 1 piece User Guide

Please contact your dealer if any parts are missing or are damaged.

Appliance description (pic. 1 and 2)

• a Fixing clamp
• b Hex screw
• c Tension clamp
• d Burden hook
• e Limit switch for lifting
• f Engine
• g Switch body
• h Controller
• i Safety switch
• j Hook holder
• k Cable drum
• l Tension weight
• m Steel cable
• n Idler
• o Bracket
• p Limit switch for sinking

Burden lifting with a haul-back block

The limit switch does not work when the cable reel is operated with a haul- back block! Make sure the haulback block does not arrive to the cable reel nearer than 20 cm.

1. Unscrew the haul-back block.
2. Put cable to the haul-back block.
3. Screw the haul-back block together again and tighten the screws.
4. Tie the lifted burden to the burden hook

Disposal

The disposal instructions are based on icons placed on the appliance or its package. The description of the meanings can be found in the “Marking“ section.

Transport package disposal
The package protects the appliance against damage during transport. Packing materials are usually chosen depending on their environmental friendliness and disposal method and can therefore be recycled. Returning the package to material circulation saves raw materials and reduces waste disposal costs. Parts of packages (e.g. foils, styropor®) can be dangerous to children. Risk of suffocation! Keep parts of packages away from children and dispose them as soon as possible.

Do not put electrical appliances to household waste – use collection centres in your town. Ask the municipality authorities where such collection centres can be found. If electrical appliances are disposed in an uncontrolled manner, hazardous substances can get into ground water through the weather and – as a result – penetrate the food chain or poison the flora and fauna for a number of years. When the appliance is to be changed for a new one, the seller is legally obliged to accept the old appliance, at least for free disposal.

Handling requirements

The operating staff must carefully read the Operating Instructions before using the appliance.

Qualification

Apart from the detailed instruction by a professional no special qualification is necessary for using the appliance.

Training

Using the appliance only requires corresponding training by a professional or following of the Operating Instructions. No special training is necessary.

Technical data

Connector

| 230 Volt
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Engine power|

500 W

Max. lifting power with haul- back block

| 250 kg
Max. lifting power without haul- back block|

125 kg

Max. lifting height at 125 kg

| 11 m
Max. lifting height at 250 kg|

5,5 m

Cable diameter

| 3 mm
Cable length|

12 m

Protection type

| IP 54 B
Weight|

10 kg

Transport and storing

When storing, it is necessary that the appliance is put to a dry place, inaccessible to children and unauthorised persons.
Clean the appliance thoroughly before longer putting out of operation.

Assembly and preparation

Installation

• When unpacking your cable reel, make sure the supply includes all parts and check the state of the reel and accessories if not faulty. To ensure guarantee validity, any claim needs to be reported immediately after your product is supplied.
• Please read thoroughly the Operating Instructions supplied with the cable reel (this manual) and proceed exactly according to the specified information when installing the cable reel.
• The structural part the cable reel is to be fixed to must be able to bear at least the double value of the expected burden (consultation with an expert recommended).
• The cable reel is especially mounted to a steel tubular bail arm. The used steel tube must have a diameter of 43 mm and its wall must be min. 3 mm thick.
• The bail arm must be firmly anchored in the wall. Anchoring must be stable to stand up to generated forces.
• Make sure the appliance is always fixed horizontally and never awry.
• If a haul-back block is used hang the burden hook (d) to the hook holder (j) and bracket (o).

Putting the electric cable reel into operation

• Step 1
  Make sure the system voltage corresponds to the voltage on the type label of the cable reel.

• Step 2
  Check the steel cable and all safety devices of the cable reel.

• Step 3
  Check whether the cable reel is installed properly and is able to hold the max. lifted burden.

• Step 4
  Secure the burden against turnover and swinging and check the supporting members.

• Step 5
  Lift the burden vertically and control it.

Electric cable reel is now ready for operation!

Residual risks and protective measures

Electric residual risks:

Threat

| Description| Protective measure(s)
---|---|---
Direct electric contact| Electric shock|

RCD

Indirect electric contact

| Electric shock through medium|

RCD

Other risks:

appropriate countermeasures suitable installation place, installation place marking, etc.)

Maintenance and treatment

1. Attention – threat to life by electric shock! Disconnect the appliance before each cleaning and treatment.
   Attention – risk of appliance damage! Never clean the appliance under running water or rinse water. Do not use aggressive cleaning means or hard items for cleaning as they could damage the appliance. Occasionally wipe the appliance with a moist cloth.

2. Regularly check the steel cable (m) in its entire length for any damage and whether the limit switch (e) is not faulty (lift the reel up until the tension weight (l) activates the tension clamp (c)).

3. If the steel cable (m) is damaged (broken or tattered, see pic. 3) then replace it with an original spare cable. When installing the cable, you must not in any case forget the tension weight (l) so that safe tension in the end position was ensured.

4. Regularly grease the haul-back block bearing (n) with little oil.

5. When the appliance is switched off check the mobility of all mechanical construction parts of the reel.

6. A specialist must check the appliance at least once a year. The test result needs to be recorded in the Check Book.

7. Clean the steel cable and grease it with oil once a month.

Warranty

A warranty period of 12 months applies to commercial use and 24 months apply to private use and commences on the day of purchase of the device.

Warranty applies exclusively to failures due to defective material or workmanship. An original sale slip with indication of date of sale must be presented in case of claiming for the warranty rights.

Warranty does not cover unprofessional use such as device overload, violent use, damage caused by third party or foreign materials, failure to comply with operations and assembly manual, and normal wear and tear.

Service

Any technical questions? Complaint? Do you need spare parts or operation manual?

Go to our website www.guede.com and the section Service will help you quickly and without bureaucracy. Please, help us to help you. In order to identify your device in case of complaint, please indicate serial number, order number and year of manufacture. All information is available on the product label. To have all information always at hand, put them down.

Serial number:
Order number:
Year of manufacture:

Phone: +49 (0) 79 04 / 700-360
Fax: +49 (0) 79 04 / 700-51999
E-Mail: support@ts.guede.com

Important information for the customer

Please be sure to know that returning the product in or after the warranty period must be made in the original packaging.

Check List

Dear Customer
To prevent injuries and any material damage, the cable reel operator is obliged to keep the appliance in a working and proper state. The following Check List should be used as a basis for regular checks at intervals determined by the operator and also as documentation. Any detected faults must be promptly removed in an authorised service centre.
www.guede.com

References

• wolkdirekt: Schilder und Betriebsausstattung Online-Shop

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