RANGER DESIGN 6541-FTL No-Drill Ford Transit 148 Floor Installation Guide

June 5, 2024
RANGER DESIGN

RANGER DESIGN 6541-FTL No-Drill Ford Transit 148 Floor

RANGER DESIGN 6541-FTL No-Drill Ford Transit 148 Floor-
PROD

SAFETY INSTRUCTIONS

Before the installation, carefully read the supplied installation guide to avoid possible injuries and damages resulting from incorrect installation. Always keep the installation guide in an accessible location at all times for reference during installation.

WARNINGRANGER DESIGN 6541-FTL No-Drill Ford Transit 148 Floor-
FIG1

  • Only a qualified person/s should install this product.
  • This product requires 2 persons to install.
  • Always use safety gloves, glasses, and shoes.

CAUTION

  • Follow all vehicle manufacturer instructions before attempting any installation.
  • To prevent rust and other damages, do not drill into the factory floor panels.
  • Before drilling for the tapping inserts, use a drill stop collar to prevent accidental drilling the van metal floor panel which may result in damage to components underneath, such as wiring harnesses, fuel tanks and battery modules.

PREPARATION

Tools NeededRANGER DESIGN 6541-FTL No-Drill Ford Transit 148 Floor-
FIG2

BILL OF MATERIALSRANGER DESIGN 6541-FTL No-Drill Ford Transit 148 Floor-
FIG3 RANGER DESIGN 6541-FTL No-Drill
Ford Transit 148 Floor-FIG4

Assembly Fastener Kit (94-6501)

Item No: Description Qty.
90-010 Screw-Torx, thread rolling, pan head, 7/16 –

20x28mm T-50 taptite

| 7
90-204| Bolt hex head 5/16” – 18 x 3/4” GR-5 zinc| 18
92-200| Screw hex flanged head, self-drilling, #10-16

x 3/4″, zinc

| 20
92-248| Screw hex flanged head, self-drilling, #10-16

x 1″, zinc

| 3
98-116| Washer, flat, 5/16”, 7/8” OD, zinc| 18
98-122| Washer, lock spring, regular, 5/16” zinc.| 18
98-141| Square, flat washer, 0.438” ID, 1.000” square| 7
99-114| Zinc alloy tapping inserts for softwood,

5/16 – 18, internal thread

| 18
90-981| Zinc-plated, steel, thread cutting screws for

metal

| 2

Bill of Materials

Item No: Description Qty.
65-441 Floor Panel (Front) 1
65-440 Floor Panel (Middle) 1
65-439 Floor Panel (Rear) 1
EN-881 x 53-00 I-Beam Extrusion (53”) 1
EN-881 x 59.375-00 I-Beam Extrusion (59.375”) 1
EN-882 x 60.875-00 Sill Extrusion (60.875”) 1
EN-882 x 39.625-00 Sill Extrusion (39.625”) 1
EN-882 x 10.75-00 Sill Extrusion (10.75”) 1
71-280 Floor Bracket, Power Pro 2
71-281 Floor Bracket 4
71-282 Floor Bracket, B-Pillar 2
71-283 Bracket, Floor to D-Ring 1
71-284 Shim, Floor 1
71-285 Snap-in Plug 1
94-6501 Assembly Fastener Kit 1
96-6500 6541 Series Floor Fastener Kit 1

Install Fastener Kit (96-6500)

Item No: Description Qty.
90-204 Bolt hex head 5/16” – 18 x 3/4” GR-5 zinc 30
99-114 Zinc alloy tapping inserts for softwood, 5/16 – 18, internal thread

30

ASSEMBLY

RANGER DESIGN 6541-FTL No-Drill Ford Transit 148 Floor-
FIG5

  • STEP 1RANGER DESIGN 6541-FTL No-Drill Ford Transit 148 Floor-FIG6
  • STEP 2RANGER DESIGN 6541-FTL No-Drill Ford Transit 148 Floor-FIG7
  • STEP 3RANGER DESIGN 6541-FTL No-Drill Ford Transit 148 Floor-FIG8
  • STEP 4RANGER DESIGN 6541-FTL No-Drill Ford Transit 148 Floor-FIG9
  • STEP 5RANGER DESIGN 6541-FTL No-Drill Ford Transit 148 Floor-FIG10
  • STEP 6RANGER DESIGN 6541-FTL No-Drill Ford Transit 148 Floor-FIG11
  • STEP 7RANGER DESIGN 6541-FTL No-Drill Ford Transit 148 Floor-FIG12
  • STEP 8 – For Scuff Plate OnlyRANGER DESIGN 6541-FTL No-Drill Ford Transit 148 Floor-FIG13
  • STEP 9 – For Composite Partition onlyRANGER DESIGN 6541-FTL No-Drill Ford Transit 148 Floor-FIG14
  • STEP 10 – Units (Including shelf, drawer, workbench, locker, etc.)

“You have successfully installed your 6541-FTL, thank you for doing business with us.” For any feedback or suggestions, you may have, please contact: cs@rangerdesign.com

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