Gude 40015 Electric Diesel Pump Instruction Manual

Gude 40015 Electric Diesel Pump

Important basic safety instructions

• The below-mentioned safety regulations and Operating
• Instructions need to be read thoroughly before first use of the appliance. If the appliance is to be handed over to other persons, please hand out the Operating Instructions, too.
• Always store the Operating Instructions at a good place!
• Package: Due to protection against damage at transport, the appliance is packed. Packages are raw materials and can thus be reused or recycled.
• Please read the Operating Instructions carefully and follow the included instructions. Use these Operating Instructions to familiarise with the machine, correct use and safety instructions. Please keep the instructions for future reference.
•  Carry out a visual inspection of the appliance before each use. Do not use the appliance if safety equipment is damaged or worn. Never put the safety equipment out of operation.
•  Use the appliance solely for purposes mentioned in these Operating Instructions.
•  You are responsible for safety in the workplace.
•  Work at sufficient visibility only.
•  Do not leave the appliance in the workplace unattended. If you interrupt your work, please store the appliance at a safe place.
•  Never use the appliance when raining or in a damp or wet environment.
•  Protect the appliance against humidity and rain.
•  If the appliance is in operation, keep it unconditionally off your body!
•  Do not switch the appliance on if turned upside down or not in the working position.
•  Keep the appliance out of reach of other persons, especially children and pets.
•  After being used, disconnect the battery and check the machine for any damage.
•  If you do not use the appliance, store at a dry place inaccessible to children.
•  Use the appliance only as described in these

Operating Instructions.

•  The network voltage must correspond to voltage mentioned on the data label.
•  The electric cable must be regularly checked for any signs of damage or ageing. The appliance must not be used if the electric cable is not in a perfect state.
•  If the electric cable is damaged, it must be replaced by the producer or electrician to prevent any risk.
•  Use original spare parts only at repairs.
•  Repairs can be executed by an electrician only.
•  Before putting the appliance into operation and after any impact, check it for any signs of wear or damage and have necessary repairs executed.
•  Never use spare parts or accessories not approved or recommended by the producer.
•  Disconnect the battery before any check, cleaning or works or if the appliance is not used.
•  Use the machine only in daylight or at sufficient artificial lighting.
•  Compare the voltage data on the type level with the existing voltage source.
•  Make sure no other objects caused short-circuit on appliance contacts.
•  Lay all cables in a manner there was no risk of trip and cable damage was avoided!
•  Disconnect the appliance from the battery
  •  before cleaning
  •  after each use
•  Electric appliances are no children’s toy! Children are not able to estimate the danger arising from electric appliances. In no case leave children to use the electric appliances.
•  Persons that are not able to handle the appliance due to their physical, sensory or mental abilities or their inexperience or lack of knowledge must not use the appliance.
•  If the appliance or electric cable is visibly damaged, the appliance must not be put into operation.
•  If the electric cable of the appliance gets damaged, it must be replaced by the producer or electrician.
• • Repairs of this appliance can only be executed by an electrician. Any unprofessional repairs can result in a significant danger.
•  The same regulations apply for parts of the accessories.
• Güde GmbH & Co. KG does not guarantee for the below-mentioned damages:
•  Damage to the appliance as a result of mechanical influences and overvoltage.
•  Changes to the appliance.
•  Use for other purposes than described in the

Operating Instructions.

•  Follow unconditionally all safety instructions to prevent injuries and damages.
• Important safety instructions specific for the appliance
•  In no case move the pump during operation!
•  The pump and pressure hose must in principle be higher than the tank from which liquid is sucked in! There can be “siphon effect” when the tank with liquid is sucked up to the bottom without pump being in operation.
•  In no case pump food liquids!
•  In no case pump explosive and flammable liquids, e.g. petrol!
•  In no case pump caustic liquids!
•  The pump serves for oil pumping.
•  Never let the pump run dry! If there is no oil in the pump body, the appliance can be seriously damaged.
• Avoid continuous run of the pump with a closed discharge outlet, it can result in serious damage of the appliance.
•  Empty unconditionally the pump if room temperatures are to go below zero.
•  If the pump is not used for a long time, empty the liquid from the pump and rinse it with water if possible.

Important safety instructions for operation

•  Life threat by electric shock!
• Never touch blank wires with bare arms.
•  If you work on electric devices, make sure there was someone nearby who would help you in emergency.
•  In order to make quick disconnection of the appliance from power source possible in any danger the battery must be near the appliance and easily accessible.
•  Before putting the appliance into operation, make sure the service cable and terminals were dry.
•  Put the appliance at a dry place protected against spraying water.
•  Protect the appliance against aggressive fumes and salt or humid air.
•  Protect the appliance and cables against rain and humidity.
•  Do not lay the cables over objects with sharp edges.
•  Do not lay the cables bended.
•  Do not pull the cable.
•  Lay the cable so as there was no risk of trip.
•  Lay the cable so as cable damage was avoided.
•  Ensure good ventilation.
•  Keep a minimum distance of 20 cm to all sides of the appliance.
•  Keep all objects that could get damaged as a result of high temperature out of reach during operation.
•  Do not use the appliance in an environment with flammable gases, e.g. bilges of boats, powered by gasolene or near tanks with propane.
•  Always switch the appliance off after the work.
•  Never let the appliance unattended during operation.

Use as designed

•  The pump serves for oil pumping.
•  In no case pump food liquids!
•  In no case pump explosive and flammable liquids, e.g. petrol!
•  In no case pump caustic liquids!
•  Read unconditionally all safety instructions as it is the only way to use the appliance in accordance with the purpose of use.

Disposal

Instructions for disposal arise from icons placed on the appliance or its package. The description of individual meanings can be found in the “Marking on appliance“. Requirements for operating staff The operating staff must carefully read the Operating Instructions before using the appliance

Qualification
Apart from the detailed instructions by a professional, no special qualification is necessary for appliance using.

Minimum age
Persons over 16 years of age can only work on the appliance. An exception includes youngsters trained in order to reach knowledge under supervision of the trainer during occupational education.

Training
Using the appliance only requires corresponding training by a professional or the Operating Instructions. No special training is necessary.

Technical data

Transport and storing

The appliance needs to be unconditionally secured against falling or turning over at transport. At storing, it is necessary to make sure the appliance was stored at a dry place, inaccessible to children and unauthorised persons. Clean the appliance properly before any long shut down.

Assembly and preparations

Connection to battery

Before connecting the pump, it is necessary to ensure that the pump is switched off and the 12 V battery charged up. Connect the red cable to anode and the black cable to cathode of the battery.

Installation

The pump is an electric equipment to be installed at a protected place not exposed to climatic influences. The pump should be installed at a dry place with good ventilation. The pump should also be installed on a flat and fixed base. It is necessary to keep the minimum distance from walls so that any interventions at using and maintenance would be made easy. The electric pump is to be installed as close to the oil sucked in as possible (maximum distance of 4 m).

Putting the diesel pump into operation

Cut the hose (3) off in the length required. (for the suction hose, a length of 2 metres and for the pressure hose, a  length of 2 metres as well are recommended.) Fix the filter foot valve (5) to the end of the suction hose (2 m) and secure with one of the clips (4). Connect the pressure hose to the pumping gun (2) and secure with one of the clips (4). Tighten the connecting neck thread (6) with a hemp or teflon tape and screw to the filling hole (11). Secure the open end of the suction hose according to the above-mentioned description.

Deaeration
Unscrew the deaeration plug (12) and pump body and fill the suction hose completely through the discharge outlet (10). Tighten the connecting neck thread (6) and screw to the discharge outlet (10). Secure then the open end of the pressure hose (see the above-mentioned description). Finally, tighten again the deaeration plug thread (12) and screw on. Start the engine and trigger the pumping gun. Repeat the procedure if necessary!

Tip :
To avoid repeated deaeration, the tank with liquid must not be sucked up to the bottom.

Important:

• The pump is very sensitive when there are air bubbles in the suction area. It is therefore important to follow the instructions as much as possible to prevent unnecessary problems.
•  The suction height of 2 m must not be exceeded.
•  The tank must not be sucked up to the bottom as the entire deaeration process would have to be repeated.
•  The pump must not run against pressure for more than 3 minutes.
•  Check the tightness of the hose clips.
•  Tighten well all thread joints.
•  Carefully fill the pump and suction hose
•  The pump must be switched off immediately after pumping!
•  Never let the pump unattended during operation. We do not guarantee for indirect damages! To prevent the so-called siphon effect, the pump and pressure hose must in principle be higher than the tank with liquid.

Residual risks and preventive measures

Electric residual risks

Direct

electric contact

| Electric shock| Small protection voltage
Indirect

electric contact

| Electric shock

through medium

| Small protection voltage

Other threats

Maintenance and treatment

Attention – Life threat by electric shock! Disconnect the appliance from battery before each cleaning and treatment. Attention – risk of appliance damage! Never clean the appliance under running water or rinsing water. Do not use any aggressive cleaners or hard objects for cleaning as they can damage the appliance. Occasionally clean the appliance with a damp cloth. The pump does not require any special maintenance. The suction and pressure tubes must always be free of any foreign bodies and must always be kept clean. Regularly check the hose clips and pressure hoses

Failure identification

Any reprints, even partial, are subject to approval. Technical changes reserved . Illustration pictures.

2. Wrong battery connection.

3. Battery too weak or flat.

| 1. Check the voltage and ensure terminal tighting.

2. Check the connection (red on plus, black on minus)

3. Charge or replace the battery.

Pump turns but does not pump oil.| 1. Air in the pump body| 1. Deaerate (see the putting into operation part)
 | 2. Pump sucks air from filling tube.| 2. Check the tightness of the outlet hose. The outlet hose must be fully plunged in liquid and must not have any throttling places or siphons. Keep the

maximum filling height.

Thermal protection stops the pump due to overheating.| 1. Supply does not correspond to the engine data label.

2. Any foreign body has blocked the impellor.

| 1. Check the network voltage

2. Remove the suction tube and remove the foreign body.

 | 3. Pump has been running dry or with closed discharge outlet for more than 15 minutes.| 3. Let the pump cool down and then start again. Check whether the mechanical seal has not

been damaged during that time.

Do you have any technical questions? Any claim? Do you need any spare parts or operating instructions?

We will quickly help you and without needless bureaucracy at our home page www.guede.com in the Service part. Please help us be able to help you. In order to be able to identify your appliance in case of claim, we need the serial No., Order No. and year of production. All this data can be found on the type label. Please enter the data below for future reference

12 V diesel pump
Electric diesel pump to be operated with a 12 V battery due to which it can be used everywhere. Ideal in sites, agriculture, for power-driven boats, etc.

Equipment:
Self-priming electric vane extrusion pump, bypass valve, 2 battery cables with clips, brass foot valve and hose connections, 4 m hose for oil for suction and pressure hose with individual extension, pumping gun out of aluminium cast

MARKING

Supply includes

• 12 V diesel pump
• Pumping gun out of aluminium cast
• 4 m hose for oil
• Hose clips
• Brass foot valve
• Hose connections
• Battery cable with clips
• Operating Instructions

Appliance description 

1.  12 V diesel pump
2.  Pumping gun out of aluminium cast
3.  4 m hose for oil
4.  Hose clips
5.  Brass foot valve
6.  Hose connections
7.  Battery cable with clips
8.  On/off
9.  Type label
10.  Pressure connection
11.  Suction connection
12.  Air neck

EU Declaration of Conformity
We, Güde GmbH & Co. KG Birkichstraße 6, 74549 Wolpertshausen, Germany, hereby declare the conception and construction of the The below-mentioned appliances correspond – at the type of construction being launched – to appropriate basic safety and hygienic requirements of EC Directives. In case of any change to the appliance not discussed with us the Declaration expires. Marking of appliances: 12 V diesel pump Order No.: 40015

Appropriate EU Directives:

• 89/336/EEC_93/68/EEC
• 73/23/EEC_93/68/EEC

Harmonized standards used:

• EN 55014-1:2006
• EN 55014-2:1997+A1
• EN 61000-3-2:2006
• EN61000-3-3:1995+A1+A2
• Date/producer signature: 17.08.2011
• Signed by: Mr Arnold, Managing Director
• Technical documentation: J. Bürkle FBL; QS

Guarantee
Guarantee claims as per guarantee card attached.

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