FLEXIHIRE CA & CC Single Drum Style Road Roller Instructions

Safe Operating Procedure
CA & CC Style Road roller
Instructions Manual

PPE Required

General Safety Instructions

• Complete pre-start checklist
• Read Manufacturers Operation Manual ( www.flexihire.com.au)
• Report any faults or damage to Flexihire 1300FLEXIHIRE
• Do not wear loose clothing or jewelry
• Do not operate equipment near pedestrians or people
• Do not operate without the appropriate PPE as detailed
• Do not operate equipment under the influence of drugs or alcohol

General Engine Safety

• Refueling ­ Do not smoke, or introduce an ignition source, always turn the engine off and allow the engine to cool first, relieve fuel pressure by loosening the cap slowly, and wipe clean any fuel spills prior to re-start, If fuel spilled on clothes change clothes, ensure cap is replaced & store fuel vessel away from the work area
• Do not breathe fuel vapor & replace the cap securely after fuelling
• Do not operate the engine without adequate ventilation
• Beware of hot surfaces on engine & other parts

Risk Assessment

• Assess the immediate work area for any hazards
• Control or eliminate all the risks associated with the hazards
• Hazards to check for that may require risk control-
  ❑ Overhead power lines
  ❑ Digging
  ❑ Confined space
  ❑ Traffic & moving machinery
  ❑ Stored energy – air, hydraulic, electricity, pressure
  ❑ Working at height
  ❑ Falling objects
  ❑ High Voltage
  ❑ Any stored energy

Operating Safety Instructions

Ensure you are familiar with the emergency stop, engine shutdown procedure, and braking systems. Ensure Emergency stop and battery isolator are set to operate prior to entering the cab.| Do not operate near a trench, gulley, valley, or drop-off in the ground & Avoid driving across a slope and never drive on a slope greater than 20 degrees or 36%. Use the lowest gear on a slope.
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Ensure you always maintain 3 points of contact climbing in and out of the roller, beware of door pinch points & test it opens from inside. Never mount the roller whilst it is moving.| Ensure segregation between general traffic flow and pedestrians. It is recommended to maintain a 7m exclusion zone
Ensure articulation lock is removed prior to normal operation| Avoid sharp turns
Always wear a seat belt and be seated during the operation| Beware of soft, damp, and wet soils that may give way
Do not operate the loader if you do not have a vision as required by your standard Drivers Licence
Do not operate the roller with any passengers| Do not operate near a trench, gulley, valley, or drop-off in the ground & Avoid driving across a slope, exercise care, and never drive on a slope greater than 20 degrees or 36%
Do not operate the roller unless you are competent to operate| Do not adjust amplitude during operation – stop first
If Applicable ensure the Vibration/amplitude switch is set to “OFF” prior to starting and especially during loading or unloading| When driving close to unsafe edges or holes, ensure at least 2/3 of the drum width is on firm ground
Plan work area & set mirrors prior to operation| Ensure the parking brake is engaged prior to leaving the roller
Do not operate the plant in confined spaces| Do not park the roller on uneven ground
Never use petrol as a cleaning agent on roller| Read Operation Manual prior to servicing or towing
ROPS (Roll over protection structure) is always recommended on slopes and if damaged cease work immediately and contact Flexihire| All hydraulic lines and fluid cooling systems are pressurized so never open, cut, or damage lines
Do not operate roller until hydraulic fluids have reached operating temperature as breaking distance impacted| Only approved service personnel to work on air conditioning as it contains harmful gases and high pressure
The battery isolator is located in the engine compartment. The engine hood must be unlocked during operation so the isolator can be quickly accessed.| Prior to Service or working on Roller lockout articulation, tag out roller, remove keys, chock wheels, and drums
Never climb on a roller| If lifting roller ensure the articulation lock is engaged prior to lift
Test the parking brake prior to the operation – while rolling slowly in the forward direction engage brake – roller must stop – if failure tag out machine immediately| For transporting, ensure the roller is secured to the truck in line with the Australian Load Restraint Guide 2004
If fitted with a strike-off blade – only use in the forward direction and when not using always operate with the blade in the uppermost position| Secure seat prior to operation and always close door on cab prior to operation
If the machine tips – do not jump, brace yourself, stay in the cab, keep your seatbelt fastened, hold on and lean away from point of contact| Never operate or start the machine from outside the cab or seat as you could move the controls the wrong way and cause serious injury.
Never open the radiator cap when the engine is running or hot| Maintain proper tire pressure – refer to manufacturer specifications

FMS10-5.1.3.9.4.1 SOP CA & CC Roller
Version #: FLX 3.1
Issue: October 2021
Review: October 2026

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