FLEXIHIRE CP Style Road Roller Instructions

: June 4, 2024
: FLEXIHIRE

Table of Contents

PPE Required
General Safety Instructions
General Engine Safety
Risk Assessment
Operating Safety Instructions
Documents / Resources
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)

Safe Operating Procedure
CP Style Road roller

PPE Required

General Safety Instructions

Complete pre-start checklist
Read Manufacturers Operation Manual (www.flexihire.com.au)
Report any faults or damage to Flexihire 1300FLEXIHIRE
Do not wear loose clothing or jewellery
Do not operate equipment near pedestrians or people
Do not operate without the appropriate PPE as detailed
Do not operate equipment under the influence of drugs or alcohol

General Engine Safety

Refuelling – Do not smoke, or introduce an ignition source, always turn the engine off and allow the engine to cool first, relieve fuel pressure by loosening the cap slowly, wipe clean any fuel spills prior to re-start, If fuel spilled on your clothes change clothes, ensure cap is replaced & store fuel vessel away from the work area
Do not breathe fuel vapor & replace the cap securely after fuelling
Do not operate the engine without adequate ventilation
Beware of hot surfaces on the engine & other parts

Risk Assessment

Assess the immediate work area for any hazards
Control or eliminate all the risks associated with the hazards
Hazards to check for that may require risk control-
Overhead power lines
Digging
Confined space
Traffic & moving machinery
Stored energy – air, hydraulic, electricity, pressure
Working at height
Falling objects
High Voltage
Any stored energy

Operating Safety Instructions

Ensure you are familiar with the emergency stop, engine shutdown procedure, and braking systems. Ensure the Emergency stop and battery isolator is set to operate prior to entering the cab.| Do not operate near a trench, gulley, valley, or drop-off in the ground & Avoid driving across a slope and never drive on a slope greater than 20 degrees or 36%. Use the lowest gear on a slope.
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Ensure you always maintain 3 points of contact climbing in and out of the roller, beware of door pinch points & test it opens from the inside. Never mount the roller whilst it is moving.| Ensure segregation from general traffic flow and pedestrians. It is recommended to maintain a 7m exclusion zone.
Avoid sharp turns
Always wear a seat belt and be seated during the operation| Beware of soft, damp, and wet soils that may give way
Do not operate the roller if you do not have a vision as required by your standard Drivers Licence
Do not operate roller with any passengers| Maintain proper tire pressure – refer to manufacturer specifications
When driving close to unsafe edges or holes, ensure at least 2/3 of the drum width is on firm ground
Do not operate the roller unless you are competent to operate| Ensure the parking brake is engaged prior to leaving the roller
Secure seat prior to operation and always close door on cab prior to operation| Do not park the roller on uneven ground
Plan work area & set mirrors prior to operation| Read Operation Manual prior to servicing or towing
Do not operate the plant in confined spaces| All hydraulic lines and fluid cooling systems are pressurized so never open, cut or damage lines
Never use petrol as a cleaning agent on roller| Only approved service personnel to work on air conditioning as it contains harmful gases and high pressure
ROPS (Roll over protection structure) is always recommended on slopes and if damaged cease work immediately and contact Flexihire| Prior to Service or working on Roller, tag out the roller, remove keys, chock wheels, and drums
Do not operate the roller until hydraulic fluids have reached operating temperature as breaking distance impacted| For transporting, ensure the roller is secured to the truck in line with the Australian Load Restraint Guide 20
Battery isolator located in the engine compartment. The engine hood must be unlocked during operation so the isolator can be quickly accessed.| Never climb on a roller
IMPORTANT DAILY BRAKE TESTS & ENGINE SHUT DOWN TEST

1. Perform interlock function test. Remove the seat belt, whilst rolling slowly (fwd AND RVs) brace the wheel firmly, stand up out of the seat, and the buzzer goes off followed by engine shutdown.
2. Check the Emergency stop function by pressing whilst the roller moving slowly (fwd AND rvs) – be prepared for the sudden stop
3. Check the Parking Brake by activating the parking brake whilst slowly moving (fwd AND rvs) – be prepared for the sudden stop
4. Check normal brake operation, whilst driving apply the brake pedal to ensure it stops.

Never operate or start the machine from outside the cab or seat as you could move the controls the wrong way and cause serious injury. Also never operate the machine with another person helping as they can be crushed| Never open the radiator cap when the engine is running or hot
If the machine tips – do not jump, brace yourself, stay in the cab, keep your seatbelt fastened, hold on and lean away from point of contact

FMS10-5.1.3.9.4.2 SOP CP Roller
Version #: FLX 3.2
Issue: October 2021
Review: October 2026