VOLLRATH JW30PA Cheese Melter Instruction Manual

VOLLRATH JW30PA Cheese Melter

Specifications

• Model: Cheese Melter JW30
• Compatible Models: JW1, JW2, JW30PA
• Manufacturer: The Vollrath Company, L.L.C.
• Address: 1236 North 18th Street Sheboygan, WI 53081-3201 U.S.A.
• Main Tel: 800.624.2051 or 920.457.4851

Product Usage Instructions

Removing the Old Heater Tube:

1. Turn off and unplug the cheese melter.
2. Allow the cheese melter to cool completely.
3. Place the cheese melter on a flat, stable surface.
4. Position the cheese melter on the back panel for easier access.
5. Remove one side panel by unscrewing the four screws.
6. Locate and cut the wire tie of the heater tube that needs replacement.
7. Identify the wire in the terminal block for replacement.
8. Loosen the heater element retainer plate using a nut driver.
9. Remove the other side panel and repeat wire tie cutting and wire identification steps.
10. Slide the plate to access the heater elements.
11. Gently pull out the old heater tube from the cheese melter.

Inserting the Replacement Heater Tube

1. Insert the replacement tube into the appropriate hole on the side with loosened heater element plate.
2. Support the tube with one hand as you guide it through to the other end’s corresponding hole.
3. Reconnect the heater element wires to their respective locations on the terminal blocks.
4. Tighten the heater element plate securely.
5. Use two new zip ties to bundle the wires together.
6. Reinstall the end panels to complete the replacement process.

FAQ

• Q: Can I use this heater tube replacement process for other cheese melter models?
  A: Yes, this procedure is applicable to JW1, JW2, and JW30PA cheese melter models as well.

• Q: What should I do if I encounter difficulties during the replacement process?
  A: If you face any challenges or have questions during the replacement, contact our technical services at techservicereps@vollrathco.com or call Toasters: 1-800-309-2250 for assistance with all other products.

Technical Field Information

Cheese Melter Heater Tube Replacement

TOOLS REQUIRED

• Slotted and Phillips head screwdrivers
• Nut driver
• Wire cutter

REMOVE THE OLD HEATER TUBE

The photos in this procedure show the JW30 model cheese melter. The procedure is the same for the JW1, JW2 and JW30PA cheese melters.

1. Turn off and unplug the cheese melter.
2. Let the cheese melter cool completely.
3. Place the cheese melter on a flat, stable surface.
4. Turn the cheese melter so it is resting on the back panel.This position will make it easier to remove the side panels.
5. Remove one of the side panels by removing the four screws that hold the panel in place.
6. Locate the wire of the heater tube that needs to be replaced.
7. Cut the wire tie.
8. Use the nut driver to loosen the heater element retainer plate.
9. Slide the plate to create access to the heater elements.
10. In the terminal block, locate the wire of the heater tube that needs to be replaced. Note the location. You will need to reconnect the wire to this location after installing the replacement heater tube.
11. Press the + on the terminal block to the remove the wire from the terminal block.
12. Remove the other side panel.
13. Cut the wire tie.
14. In the terminal block, locate the wire of the heater tube that needs to be replaced. Note the location. You will need to reconnect the wire to this location after installing the replacement heater tube. Remove the wire from the terminal block.
15. On the side of the cheese melter with the loosened heater element plate, gently pull the old heater tube out of the cheese melter.

INSERT THE REPLACEMENT HEATER TUBE

1. On the side of the cheese melter with the loosened heater element plate, insert the replacement tube into the appropriate hole.
2. Use one hand to support the tube as you guide it through the cheese melter and into the corresponding hole on the other end.
3. Reconnect the heater element wires to the appropriate locations on the terminal blocks.
4. Tighten the heater element plate
5. Use two new zip ties to rebundle the wires.
6. Re-install the end panels.

www.vollrath.com

The Vollrath Company, L.L.C.
1236 North 18th Street
Sheboygan, WI 53081-3201 U.S.A. Main Tel: 800.624.2051 or 920.457.4851 Main Fax: 800.752.5620 or 920.459.6573 Customer Service: 800.628.0830 Canada Customer Service: 800.695.8560

Technical Services techservicereps@vollrathco.com Toasters: 1-800-309-2250
All Other Products: 800.628.0832

© 2018 The Vollrath Company L.L.C.
Part No. T20075

References

• Commercial Foodservice & Kitchen Equipment | Vollrath Foodservice

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