VOLLRATH JW30 Cheese Melter Instruction Manual

VOLLRATH JW30 Cheese Melter

Specifications:

• Item No.: CM4-20835, CM4-24035, CM4-23035
• Model: JW30
• Voltage: 208V, 240V
• Plug: NEMA 6-30P Stripped Ends

Product Usage Instructions

CLEARANCE AND ENVIRONMENT REQUIREMENTS:
Do not place the oven on surfaces or near walls, partitions, or kitchen furniture unless they are made of non-combustible material. Ensure a minimum of 8 inches of clearance on the left and right sides of the oven.

SET UP

1. Install the legs by screwing them onto the threaded nuts below the cheese melter. Failure to install the legs may cause overheating.

BEFORE FIRST USE
Clean the oven following the cleaning instructions provided on page 3 of the manual.

OPERATION

1. Install the shelf by inserting the pins on the shelf into the slots on the brackets on the sides of the oven.
2. Preheat the oven by plugging it into a grounded electrical outlet matching the rated voltage on the nameplate. Adjust the shelf position, turn the On/Off switch to ON, set the timer for 10 minutes for full power mode.

MELT CHEESE, FINISH COOKED FOOD:

1. Place food in an oven-proof pan and position it on the shelf.
2. Set the timer for the required time to melt cheese or brown/finish cooked food items.

FAQ

• Q: Can this equipment be used for baking or cooking raw food?
  A: No, this equipment is specifically designed for melting cheese and finishing cooked food items in commercial food service operations. It is not intended for baking or cooking raw food.

• Q: What should I do if I encounter a burn hazard?
  A: Do not touch the equipment while it is heating or operating as hot surfaces can cause burns. Follow safety precautions and handle with caution to avoid any burn injuries.

Operator’s Manual
35 Inch Cheese Melters

Thank you for purchasing this Vollrath equipment. Before operating the equipment, read and familiarize yourself with the following operating and safety instructions. SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE. Save the original box and packaging. Use this packaging to ship the equipment if repairs are needed.

SAFETY PRECAUTIONS

To ensure safe operation, read the following statements and understand their meaning. This manual contains safety precautions which are explained below. Please read carefully.

WARNING
Warning is used to indicate the presence of a hazard that will or can cause severe personal injury or death.

CAUTION
Caution is used to indicate the presence of a hazard that will or can cause minor or major personal injury if the caution is ignored.

NOTICE: Notice is used to note information that is important but not hazard-related.

To reduce risk of injury or damage to the equipment

• Plug only into grounded electrical outlets matching the voltage on the rating plate.
• Use this equipment in a flat, level position.
• Unplug equipment and let it cool before cleaning or moving. Equipment remains hot after it is turned off.
• Unplug when not in use.
• Keep equipment and power cord away from open flames, electric burners or excessive heat.
• Do not operate unattended.
• Closely supervise equipment operating in public areas and/or around children.
• Do not operate if equipment has been damaged or is malfunctioning.

FUNCTION AND PURPOSE
This equipment is intended to melt cheese, finish cooked food such as nachos, cheese fries, potato skins and garlic bread in higher-volume food service operations and large restaurants. It is not intended to bake food or cook raw food. It is intended for use in commercial foodservice operations only. It is not intended for household, industrial or laboratory use.

CM4-20835|

JW30

| 208| NEMA 6-30P
CM4-24035| 240
CM4-23035| 220-240| Stripped Ends

CLEARANCE AND ENVIRONMENT REQUIREMENTS

Do not place oven on surfaces or near walls, partitions or kitchen furniture unless they are made of non-combustible material or clad with non-combustible heat-insulating material. Ovens must not be used near or below curtains and other combustible materials.
Do not place the oven adjacent to a heat producing appliance.
Allow a minimum of 8 inches (20.3 cm) of clearance on the left and right sides of the oven.

SET UP

Install the legs
NOTICE: Legs must be installed. Failure to install the legs will restrict airflow and cause the oven to overheat.
Screw the legs onto the threaded nuts below the cheese melter.

Install the Shelf
Insert the pins on the shelf into the slots on the brackets on the sides of the oven.

FEATURES

• A Fan
• B Adjustable Shelf
• C Timer
• D On/Off Switch
• E Reset Button
• F Standby Mode Bypass Switch

BEFORE FIRST USE
Clean the oven. See “Cleaning” on page 3.

OPERATION

Burn Hazard

Do not touch the equipment while it is heating or operating. Hot surfaces can burn skin.

Preheat

1. Plug the oven into a grounded electrical outlet that matches the rating on the name plate found on the oven.
   NOTICE : Using a voltage other than the nameplate rated voltage will cause damage to the unit. Incorrect voltage, modification to the power cord or electrical components can damage unit and will void the warranty.

2. Adjust the shelf to the desired position.

3. Press the On/Off switch to the ON position. The front and rear heater elements will turn on and the oven will be in standby mode.

4. Set the timer for 10 minutes. The center elements turn on and the oven is full power.

Melt Cheese, Finish Cooked Food

1. Place the food on or in an oven-proof pan and place the pan on the shelf.
2. Set the timer to the appropriate length of time to melt cheese, brown or finish cooked food items.
3. When the time on the timer has expired, the oven will enter a standby mode.
4. When finished using the oven, press the On/Off switch to the OFF  position.

Bypass the Standby Mode (Optional)
By default, the oven is in standby mode until the timer is set. This feature can be bypassed to allow all four elements to activate when power is switch ON.
To bypass the feature, move the toggle switch on the back of the oven to the up position.
The timer can still be used. But the oven will not enter standby mode when the time is expired. When time is expired, press the On/Off switch to the OFF position.

CLEANING

WARNING
Electrical Shock Hazard
Do not spray water or cleaning products. Liquid could contact the electrical components and cause a short circuit or an electrical shock.

CAUTION
Burn Hazard
Allow equipment to cool before moving or cleaning.

NOTICE: Do not use abrasive materials, scratching cleansers or scouring pads to clean the equipment. These can damage the finish.

1. Press the On/Off switch to the OFF position.
2. Unplug the oven.
3. Let the oven cool completely.
4. Slightly dampen a soft cloth with a warm water.
5. Use the dampened cloth to clean the interior and exterior of the oven, and the air intake on the side of the oven
6. Remove the shelf and clean with warm soapy water.

TROUBLESHOOTING

all the heater tubes.
The wall breaker may be tripped.|

1. Inspect for tripped breaker.
2. Reset the breaker.
3. If the breaker was not tripped, inspect the oven for broken heater tubes.
4. For broken tubes, contact Vollrath Technical Services.

The reset may be tripped.| Look on the side of the oven to see if an object is preventing the fan blades from turning.

1. Press the On/Off switch to the OFF (O) position.
2. Unplug the oven.
3. Wait 30 minutes for the oven to cool.
4. Remove the object.
5. Plug in the oven.
6. Press the On/Off switch to the ON (|) position.
7. Press the reset button.
8. If the problem persists call Vollrath Technical Services.

 | Inspect the fan blades to see if they are dirty.

1. Press the On/Off switch to the OFF (O) position.
2. Unplug the oven.
3. Wait 30 minutes for the oven to cool.
4. Clean the fan blades.
5. Plug in the oven.
6. Press the On/Off switch to the ON (|) position.
7. Press the reset button.
8. If the problem persists call Vollrath Technical Services.

One or more heater tubes may have burned out.| Contact Vollrath Technical Services.
There may be a problem with the heat switch.
Problem| Might be Caused By| Course of Action
---|---|---
Oven repeatedly overheats.| The fan may be dirty.| Verify the fan blades are clean. See instructions above for inspecting and cleaning the fan blades.
There may be a problem with the fan.| Run the oven for 10 minutes. If the fan does not run, contact Vollrath Technical Services.
The fan is not running.| There may be a problem with the fan or fan switch.| Run the oven for 10 minutes. If the fan does not run, contact Vollrath Technical Services.
The oven is turned off and the fan is running.| Normal operation. The fan turns on as needed to cool the oven.| _

SERVICE AND REPAIR

When under warranty, repair is available for this product. To begin the process:

1. Contact Vollrath Technical Services at 1-800-309-2250. Please be ready with the item number, model number and serial number. You can find this information on the nameplate located on the side or back of the equipment. Also please provide a proof of purchase indicating the date the equipment was purchased.
2. A technical services representative will help you troubleshoot the problem over the phone.
3. If the representative determines the issue requires professional service, he or she will help you locate an authorized service center.
4. Contact the authorized service center to make arrangements for the repair. Vollrath will cover the cost to repair and/or replace defective parts within the equipment warranty period.

WARRANTY STATEMENT FOR THE VOLLRATH CO. L.L.C.

The Vollrath Company LLC warrants the products it manufactures or distributes against defects in materials and workmanship as specifically described in our full warranty statement. In all cases, the warranty runs from the date of the end user’s original purchase date found on the receipt. Any damages from improper use, abuse, modification or damage resulting from improper packaging during return shipment for warranty repair will not be covered under warranty.
The warranty does not apply to products purchased for personal, family or household use, and The Vollrath Company LLC does not offer a written warranty to purchasers for such uses.
Warrantied Parts: The warranty period is 2 years parts, 1 year labor.
Heater Tubes: The warranty period is 1 year, including labor. Heater tube glass damage is not covered by this warranty.
For complete warranty information, product registration and new product announcements, visit www.vollrath.com.

The Vollrath Company, L.L.C. Headquarters 1236 North 18th Street
Sheboygan, Wisconsin
53081-3201 USA
Main Tel: 800-624-2051 or 920-457-4851 Main Fax: 800-752-5620 or 920-459-6573 Canada
Customer Service: 800-695-8560 Tech Services: [email protected] www.vollrath.com

Pujadas
Ctra. de Castanyet,
132 P.O. Box 121
17430 Santa Coloma de Farners (Girona) – Spain
Tel. +34 972 84 32 01
[email protected]

Vollrath of China
Vollrath Shanghai Trading Limited Room 201, Building A
Xin Yi Plaza
1618 Yi Shan Road
Shanghai, 201103
China, P.R.C.
Tel: +86-21-5058-9580

Vollrath de Mexico S. de R.L. de C.V. Periferico Sur No. 7980 Edificio 4-E Col. Santa Maria Tequepexpan 45600 Tlaquepaque, Jalisco | Mexico
Tel: (52) 333-133-6767
Tel: (52) 333-133-6769
Fax: (52) 333-133-6768

© 2018 The Vollrath Company L.L.C.
Part No. 351019-1 ml 12/26/18

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