invt GD800-91 Goodrive Series Active Rectifier Component Instruction Manual

invt GD800-91 Goodrive Series Active Rectifier Component

Product Information

Specifications

• Function description: THDI < 5% (at the rated current), THDU < 5%
• Overload capacity: Light overload with 110% current lasting 1 minute every 5 minutes, heavy overload with 150% current lasting 1 minute every 5 minutes
• Working efficiency: 97%
• Power factor: > 0.99 (of the rated current)
• Relative humidity: Below 1000m altitude (Derating required above 1000m)
• Anti-vibration performance: Compliant with 3 M4 vibration level in GB/T4798.3
• IP rating: For the module: IP00
• Safety performance: Compliant with EN 61800-5-1
• Cooling method: Forced air cooling
• Protection function: Short circuit, overcurrent, overload, overvoltage, undervoltage, overtemperature, phase loss

Product Usage Instructions

1. Installation
   Ensure installation is below 1000m altitude. Derate by 1% for every increase of 100m above this altitude.

2. Power Connection
   Connect AC input of 3PH 380V~480V 94A and output Vin*1.5~720Vdc as per the product nameplate.

3. Operation
   Operate within the specified overload capacities and efficiency to ensure optimal performance.

4. Maintenance
   Regularly check for any signs of short circuits, overcurrents, or other protection function alerts. Keep the unit clean and ensure proper ventilation for cooling.

Frequently Asked Questions (FAQ)

• Q: What should I do if the unit overheats?
  A: Ensure proper ventilation around the unit and check for any obstructions blocking airflow. If the issue persists, contact customer support for further assistance.

• Q: Can I operate the unit above 1000m altitude without derating?
  A: It is not recommended to operate the unit above 1000m altitude without derating as it may affect the performance and efficiency of the product.

Preface

Thank you for choosing the INVT Goodrive880 series engineering variable- frequency drive (VFD). GD800-91 series are Goodrive880 series active rectifier products, which mainly consist of rectifier units, LCL filtering components, buffer components, lightning protection components, EMI components and voltage detection modules. You can purchase the components for system integration by yourselves.

This manual is the Goodrive880 series active rectifier component hardware manual, presenting safety precautions, product overview, configuration list, electrical principle and wiring, and product dimensions. Read through this manual carefully before installation to ensure the product is installed and operated properly to give full play to its excellent performance and powerful functions. If you have any questions about the function and performance of the product, please consult our technical support.

Product specifications

Table 1-1 Product specifications

Basic performance

| AC input voltage| 400V, 3PH 380–440V AC±10% (-15% < 1min)
Input frequency| 50Hz or 60Hz; Allowed range: 47–63Hz
Unbalance| Less than ±3% of the rated interphase voltage
THE| THDI< 5% (at the rated current) THDU< 5%

Overload capacity

| Light overload: Overload with a current of 110% can last for 1 minute every 5 minutes, and overload with a current of 150% can last for 10 seconds every 5 minutes

Heavy overload: Overload with a current of 150% can last for 1 minute every 5 minutes, and overload with a current of 180% can

last for 10 seconds every 5 minutes

Working

efficiency

| ≥97%
Power factor| ≥ 0.99 (of the rated current)

Environment condition

| Working

temperature

| -10°C – +50°C; Derating is required when the ambient temperature

exceeds 40°C.

Relative humidity| 5%–95%, no condensation
Installation altitude| Below 1000m (Derating is required when the altitude exceeds 1000m. Derate by 1% for every increase of 100m.)

Mechanical data

| Anti-vibration

performance

| Compliant with 3 M4 vibration level in GB/T4798.3
IP rating| For the module: IP00
Safety performance| Compliant with EN 61800-5-1
Cooling method| Forced air cooling
Protection function| Protection function| Including functions of protection against short circuits, overcurrent, overload, overvoltage, undervoltage, overtemperature, and phase loss

Product nameplate

Figure 1-1 Product nameplate

Note:

• Figure 1-1 is a product nameplate example. The specification markings are subject to the machine nameplate.
• The model designation code contains basic product information such as rated current and rated voltage.

Product model

The model designation code contains product information. You can find the model designation code on the product nameplate.

Product ratings

Table 1-2 Product ratings

Model

|

Rated value

| Light overload application| Heavy overload application|

Outline dimensions

|

Heat dissipation (kW)

|

Air volume (m 3 /h)

---|---|---|---|---|---|---
I N| I N| I max| S N| P N| I LD| P LD| I HD| P HD
A (AC)| A (DC)| A (DC)| kVA| kW (DC)| A (DC)| kW (DC)| A (DC)| kW (DC)
GD880-91-0094-4| 94| 107| 140| 65| 64| 103| 62| 81| 48| A3| 1.92| 179
GD880-91-0116-4| 116| 132| 172| 80| 78| 127| 76| 99| 59| A4| 2.34| 255
GD880-91-0149-4| 149| 170| 221| 103| 102| 164| 98| 128| 77| A4| 3.06| 255
GD880-91-0183-4| 183| 209| 272| 127| 126| 201| 120| 157| 94| A4| 3.78| 255
GD880-91-0220-4| 220| 251| 326| 153| 151| 241| 145| 188| 113| A6| 4.53| 1000

Model

|

Rated value

| Light overload application| Heavy overload application|

Outline dimensions

|

Heat dissipation (kW)

|

Air volume (m 3 /h)

---|---|---|---|---|---|---
I N| I N| I max| S N| P N| I LD| P LD| I HD| P HD
A (AC)| A (DC)| A (DC)| kVA| kW (DC)| A (DC)| kW (DC)| A (DC)| kW (DC)
GD880-91-0260-4| 260| 296| 385| 179| 178| 284| 171| 222| 133| A6| 5.34| 1000
GD880-91-0312-4| 312| 355| 462| 216| 214| 341| 205| 266| 161| A7| 6.42| 1000
GD880-91-0395-4| 395| 452| 587| 274| 271| 433| 260| 339| 203| A7| 8.13| 1000
GD880-91-0516-4| 516| 590| 767| 357| 354| 565| 339| 442| 265| A7| 10.62| 1000

Unit outline dimensions and weight

Outline

dimensions

| Height (mm)| Width (mm)| Depth (mm)| Net weight (kg)
---|---|---|---|---
A3| 440| 100| 435| 8.7
A4| 440| 200| 435| 19.5
A6| 850| 200| 415| 45
A7| 980| 200| 415| 55

Configuration list

The configuration list of GD800-91 active rectifier products of different power is as follows:

Rated/heavy- load

power

| No.| Name| Model| Order No.| Qty
---|---|---|---|---|---

64kW/48kW

| 1| Rectifier unit| GD880-91-0094-4| –| 1
2| LCL filtering component| LCL-0116-0.4SA-4149-RO| –| 1
3| Buffer

component

| HC-0110-4-Z| 19005–00360| 1

4

| Lightning protection

component

|

RV-380V

|

12029-00014

|

1

5| EMI component| GD800-LB| 90001–03990| 1

6

| Optical fiber expansion

module

|

EC-TX821

|

11023–00157

|

1

7

| AC voltage detection

module

|

IVDM-10

|

11023–00162

|

1

8| 1m optical fiber| HFBR-1M| –| 1

78kW/59kW

| 1| Rectifier unit| GD880-91-0116-4| –| 1
2| LCL filtering component| LCL-0116-0.4SA-4149-RO| –| 1
3| Buffer

component

| HC-0110-4-Z| 19005–00360| 1

4

| Lightning protection

component

|

RV-380V

|

12029–00014

|

1

5| EMI component| GD800-LB| 90001–03990| 1

6

| Optical fiber expansion

module

|

EC-TX821

|

11023–00157

|

1

7

| AC voltage detection

module

|

IVDM-10

|

11023-00162

|

1

8| 1m optical fiber| HFBR-1M| –| 1

102kW/77kW

| 1| Rectifier unit| GD880-91-0149-4| –| 1
2| LCL filtering component| LCL-0180-0.4SA-4149-RO| 91012–02219| 1
3| Buffer

component

| HC-0110-4-Z| 19005-00360| 1

4

| Lightning protection

component

|

RV-380V

|

12029-00014

|

1

5| EMI component| GD800-LB| 90001–03990| 1
 |

6

| Optical fiber expansion

module

|

EC-TX821

|

11023–00157

|

1

---|---|---|---|---|---

7

| AC voltage detection

module

|

IVDM-10

|

11023–00162

|

1

8| 1m optical fiber| HFBR-1M| –| 1

126kW/94kW

| 1| Rectifier unit| GD880-91-0183-4| –| 1
2| LCL filtering

component

| LCL-0180-0.4SA-4149-RO| 91012–02219| 1
3| Buffer

component

| HC-0110-4-Z| 19005–00360| 1

4

| Lightning protection

component

|

RV-380V

|

12029–00014

|

1

5| EMI component| GD800-LB| 90001–03990| 1

6

| Optical fiber expansion

module

|

EC-TX821

|

11023–00157

|

1

7

| AC voltage detection

module

|

IVDM-10

|

11023-00162

|

1

8| 1m optical fiber| HFBR-1M| –| 1

151kW/113kW

| 1| Rectifier unit| GD880-91-0220-4| –| 1
2| LCL filtering

component

| LCL-0220-0.4SA-4149-RO| 91012–00885| 1
3| Buffer

component

| HC-0110-4-Z| 19005–00360| 1

4

| Lightning protection

component

|

RV-380V

|

12029–00014

|

1

5| EMI component| GD800-LB| 90001–03990| 1

6

| Optical fiber expansion

module

|

EC-TX821

|

11023–00157

|

1

7

| AC voltage detection

module

|

IVDM-10

|

11023–00162

|

1

8| 1m optical fiber| HFBR-1M| –| 1
9| LCD control

panel

| SOP-880| –| 1

178kW/133kW

| 1| Rectifier unit| GD880-91-0260-4| –| 1
2| LCL filtering

component

| LCL-0335-0.4SA-4149-RO| 91012–02222| 1
3| Buffer

component

| HC-200-4| 19005–00361| 1
 |

4

| Lightning protection

component

|

RV-380V

|

12029–00014

|

1

---|---|---|---|---|---
5| EMI component| GD800-LB| 90001–03990| 1

6

| Optical fiber expansion

module

|

EC-TX821

|

11023–00157

|

1

7

| AC voltage detection

module

|

IVDM-10

|

11023–00162

|

1

8| 1m optical fiber| HFBR-1M| –| 1
9| LCD control

panel

| SOP-880| –| 1

214kW/161kW

| 1| Rectifier unit| GD880-91-0312-4| –| 1
2| LCL filtering

component

| LCL-0335-0.4SA-4149-RO| 91012–02222| 1
3| Buffer

component

| HC-200-4| 19005–00361| 1

4

| Lightning protection

component

|

RV-380V

|

12029–00014

|

1

5| EMI component| GD800-LB| 90001–03990| 1

6

| Optical fiber expansion

module

|

EC-TX821

|

11023–00157

|

1

7

| AC voltage detection

module

|

IVDM-10

|

11023–00162

|

1

8| 1m optical fiber| HFBR-1M| –| 1
9| LCD control

panel

| SOP-880| –| 1

271kW/203kW

| 1| Rectifier unit| GD880-91-0395-4| 90001–02885| 1
2| LCL filtering

component

| LCL-380A-00214-2| 91012–02082| 1
3| CBU-C65-6-D| 11029–00093| 1
4| Buffer

component

| HC-200-4| 19005–00361| 1

5

| Lightning protection

component

|

RV-380V

|

12029–00014

|

1

6| EMI component| GD800-LB| 90001–03990| 1

7

| Optical fiber expansion

module

|

EC-TX821

|

11023–00157

|

1

8

| AC voltage detection

module

|

IVDM-10

|

11023–00162

|

1

9| 1m optical fiber| HFBR-1M| –| 1
 | 10| LCD control

panel

| SOP-880| –| 1
---|---|---|---|---|---

354kW/265kW

| 1| Rectifier unit| GD880-91-0516-4| 90001–02885| 1
2| LCL filtering component| LCL-380A-00214-2| 91012–02082| 1
3| CBU-C65-6-D| 11029–00093| 1
4| Buffer

component

| HC-200-4| 19005–00361| 1

5

| Lightning protection

component

|

RV-380V

|

12029–00014

|

1

6| EMI component| GD800-LB| 90001–03990| 1

7

| Optical fiber expansion

module

|

EC-TX821

|

11023–00157

|

1

8

| AC voltage detection

module

|

IVDM-10

|

11023–00162

|

1

9| 1m optical fiber| HFBR-1M| –| 1
10| LCD control panel| SOP-880| –| 1

Electrical principle and wiring

The electrical principle and wiring diagram of GD880-91 active rectifier products are as follows:

Note:
Except for the components in the 2 Configuration list, other components in the above figure need to be purchased separately.

Product dimensions

Rectifier unit dimensions

LCL filtering component dimensions

LCL model| Outline dimension (mm)| Installation dimension (mm)| Net weight (kg)| Heat dissipation (kW)
---|---|---|---|---
W| H| D| W1| D1| d1| d2
LCL-0116-0.4SA-4149-RO| 325| 560| 285| 243 ± 1| 149 ± 2| 4-M12| Ø11| 75| 0.43
LCL-0180-0.4SA-4149-RO| 390| 590| 330| 260 ± 1| 174 ± 2| 4-M15| Ø13| 136| 0.51
LCL-0220-0.4SA-4149-RO| 630| 390| 340| 260 ± 1| 184 ± 2| 4-M15| Ø13| 146| 0.67
LCL-0335-0.4SA-4149-RO| 430| 725| 350| 350 ± 1| 196 ± 2| 4-M15| Ø13| 180| 1.45

Model of reactor with double L

| Outline

dimension (mm)

|

Installation dimension (mm)

| Net weight (kg)| Heat dissipation (kW)
---|---|---|---|---
W| H| D| W1| D1| d1| d2
LCL-380A-00214-2| 390| 630| 340| 260±2| 184±3| 4-M15| Ø13| 190| 1.62
LCL-516A-01504-2| 390| 665| 350| 260±1| 240±2| 4-M15| 2* Ø12| 220| 1.1

Buffer component dimensions

Lightning protection component dimensions

EMI component dimensions

Voltage detection module

Installation of the control panel

Contact Information

Shenzhen INVT Electric Co., Ltd.

• Address:
  INVT Guangming Technology Building, Songbai Road, Matian, Guangming District, Shenzhen, China

INVT Power Electronics (Suzhou) Co., Ltd.

• Address: No. 1 Kunlun Mountain Road, Science & Technology Town, Gaoxin District, Suzhou, Jiangsu, China
• Website: www.invt.com.

Copyright© INVT. Manual information may be subject to change without prior notice.

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