TOPBAND RS-R51100A Rechargeable Lithium Battery Instruction Manual
- June 1, 2024
- TOPBAND
Table of Contents
RS-R51100A Rechargeable Lithium Battery
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Specifications
- Product: Rechargeable Lithium battery
- Version: V-02
- Application: Residential
- Battery Type: Lithium iron phosphate
- Target Group: Qualified persons and operators
Product Usage Instructions
1. Safety Precautions
Before installing or operating the TOPBAND lithium battery pack,
ensure you have read and understood the safety precautions outlined
in the manual.
2. Installation
Only qualified persons should install the battery pack. Follow
the detailed installation instructions provided in the manual to
ensure proper setup.
3. Operation
Operate the battery pack according to the specified guidelines.
Ensure you are familiar with how lithium iron phosphate batteries
work and understand the energy storage system.
4. Maintenance
Regular maintenance is essential for optimal performance. Follow
the maintenance procedures outlined in the manual to prolong the
lifespan of the battery pack.
5. Disposal
When disposing of the battery pack, follow the recommended
disposal guidelines provided in the manual to ensure environmental
safety.
FAQ
Q: Who is allowed to install, operate, and maintain the TOPBAND
lithium battery pack?
A: Only qualified persons with the necessary skills and training
as specified in the manual are allowed to perform these
activities.
Q: Can the specifications of the battery pack be changed
without notice?
A: TOPBAND reserves the right to change specifications without
prior notice. Always refer to the latest document via the provided
QR code for updated information.
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Rechargeable Lithium battery
Operation and Maintenance manual
Version: V-02
Legal Provisions
This manual describes in detail the requirements and procedures for safe
installation and operation of TOPBAND lithium battery pack. Please read this
manual carefully, only qualified persons are allowed to install, operate and
maintain the system, otherwise it may cause product damage or personal safety
risks.
Any actions against safety operation, or do not follow rules of this manual
and limited warranty letter, will void warranty and qualification of this
product. Meanwhile, the manufacturer will be not responsible for the product
damage, property damage, personal injury or even death.
The information contained in this manual is accurate when it’s issued. TOPBAND
reserve right to change specification (such as optimization, upgrade or other
operations) without prior notice, please always view the latest document via
QR code. In addition, please noted that the diagrams/schematics in this
document are used to help understand system configuration and installation
instructions, which may be different from the actual items at the
installation.
Manual QR code
Register QR code
Legal Terms
TOPBAND will retain the copyright of this document, do not extract, copy or
translate in any ways without the written permission.
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Version record
Version
Issued date Updated content
V00
Draft version
V01
Released version
V02
Explain the DIP setting in detail
Author Pop Pop Pop
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Content
1. Information………………………………………………………………………………………………………………………………………..6 1.1
Validity ………………………………………………………………………………………………………………………………………. 6 1.2 Target
Group …………………………………………………………………………………………………………………………….. 6 1.3 Levels of
warning messages …………………………………………………………………………………………………….. 6 1.4 Symbol
Description …………………………………………………………………………………………………………………… 7 1.5 Abbreviation
Description…………………………………………………………………………………………………………….8
2. Safety……………………………………………………………………………………………………………………………………………….10 2.1 Safety
precautions……………………………………………………………………………………………………………………10 2.2 Safety
instructions …………………………………………………………………………………………………………………… 10 2.2.1 Safety gear
……………………………………………………………………………………………………………………. 11 2.2.2 Emergency safety
measures …………………………………………………………………………………………. 11 2.2.3 Other Tips
……………………………………………………………………………………………………………………… 11
3. Product Overview …………………………………………………………………………………………………………………………… 13 3.1
Introduction………………………………………………………………………………………………………………………………13 3.2
Features…………………………………………………………………………………………………………………………………..13 3.3
Specification ……………………………………………………………………………………………………………………………. 15 3.3.1
Dimension …………………………………………………………………………………………………………………….. 15 3.3.2
Parameters…………………………………………………………………………………………………………………….15 3.3.3 Panel
Interface ……………………………………………………………………………………………………………… 16 3.4 Protection
function……………………………………………………………………………………………………………………19
4 Installation………………………………………………………………………………………………………………………………………..21 4.1
Preparation ……………………………………………………………………………………………………………………………… 21 4.1.1 Safety
Compliance ………………………………………………………………………………………………………… 21 4.1.2 Environment
………………………………………………………………………………………………………………….. 21 4.1.3 Tools
……………………………………………………………………………………………………………………………… 21 4.2 Inspection
……………………………………………………………………………………………………………………………….. 22 4.2.1 Unpacking
…………………………………………………………………………………………………………………….. 22 4.2.2 Scope of
delivery……………………………………………………………………………………………………………22 4.2.3 External cable kits
…………………………………………………………………………………………………………. 26 4.2.4 Battery registration
………………………………………………………………………………………………………… 27 4.3 Start Installation
………………………………………………………………………………………………………………………. 28 4.3.1
Remainder……………………………………………………………………………………………………………………..28 4.3.2 Procedures
……………………………………………………………………………………………………………………. 28 4.3.3 Tips
……………………………………………………………………………………………………………………………….. 32
5. Cable connection and commissioning …………………………………………………………………………………………. 33
5.1 Get battery ready……………………………………………………………………………………………………………………..33 5.2
Grounding cable connection ……………………………………………………………………………………………………. 33 5.3
Communication cable connection ……………………………………………………………………………………………. 34 5.4 DC
power cable connection …………………………………………………………………………………………………….. 34 5.5
Connecting with inverter ………………………………………………………………………………………………………….. 35 5.6
Commissioning ……………………………………………………………………………………………………………………….. 38 5.7 Switch
off battery …………………………………………………………………………………………………………………….. 39
6. Transport, Storage …………………………………………………………………………………………………………………………. 42
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7. Disposal of battery …………………………………………………………………………………………………………………………. 43 Appendix I……………………………………………………………………………………………………………………………………………44
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1. Information
1.1 Validity
This document is valid for: RS-R51100A Battery Pack.
1.2 Target Group
This document is intended for qualified persons and operators. Only qualified
persons are allowed to perform the activities marked in this document with a
warning symbol and the caption “Qualified person”. Qualified persons must have
the following skills:
Knowledge of how lithium iron phosphate batteries work and are operated.
Knowledge of how an energy storage system (including PV/battery/hybrid
inverter, MPPT, Meter,
Distribution box etc.) works and is operated. Knowledge of local applicable
connection requirements, standards, and directives. Training in the
installation and commissioning of electrical devices, batteries. Training in
how to deal with the dangers and risks associated with installing, repairing
and using
electrical devices, batteries.
1.3 Levels of warning messages
The following levels of warning messages may occur when handling the product
Indicates a hazardous situation which, if not avoided, will result in death or
serious injury.
Indicates a hazardous situation which, if not avoided, could result in death
or serious injury.
Indicates a hazardous situation which, if not avoided, could result in minor
or moderate injury or product permanent damage.
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Indicates a situation which, if not avoided, can result in property damage or product not work or accelerated product damage
1.4 Symbol Description
1.4.1 Symbols on products label
Label
Definition
Beware of electrical shock
Do not place the battery within children/pet touchable area.
Do not place the battery near heat source and flammable material
Do not expose the battery to direct sunlight, rain and snow.
Do not short circuit the battery
The certificate label for Safety by TÜV Rheinland
The UL1973 certificate label for Safety by Intertek
The certificate label for European EMC directives The certificate label for U.K EMC directives
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Recycle label WEEE designation
1.4.1 Other symbols Label
Definition Indicates activities that can only be performed by qualified
persons
Grounding point
YOLANESS trademark of TOPBAND battery.
1.5 Abbreviation Description
Abbreviation Battery/battery pack/battery module Battery system/cluster
BMS
SOC
SOH
DIP switch COCP DOCP COVP POVP CHTP DHTP
Definition Single RS-R51100A rechargeable lithium iron phosphate battery pack including cells, BMS and enclosure etc. Multiple RS-R51100A battery pack connected in parallel with power, communication and grounding cables and installation auxiliaries. Battery management system Electronical Unit to ensure lithium cells’ safety and display information or control the battery work mode. State of charge The battery state of charge refers to the percentage of the remaining capacity and rated capacity of the battery. State of health The battery health status refers to the percentage between the full charged capacity and the rated capacity of the battery. Dual in-line package switch Charge over current protection Discharge over current protection Cell over voltage protection Pack over voltage protection Charge high temperature protection Discharge high temperature protection
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CUVP PUVP CLTP DLTP SCP
Cell under voltage protection Pack under voltage protection Charge high temperature protection Discharge high temperature protection Short circuit protection
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2. Safety
2.1 Safety precautions
Explosion risk · Do not impact the battery with heavy objects. · Do not
squeeze or pierce the battery pack. · Do not throw the battery pack into the
fire.
Fire risk · Do not expose the battery pack to the condition over 80°C. · Do not put the battery near a heat source, such as a fireplace. · Do not expose the battery pack to direct sunlight or raining.
Electric shock risk · Do not allow non-qualified person to disassemble the battery pack. · Do not touch the battery pack with wet hands. · Do not expose the battery pack to moisture or liquid environment.
Damage risk · Do not short-circuit or reverse connect the battery. · Do not use chargers or charging devices unapproved by the manufacturer to charge the battery. · Do not mix batteries from different manufacturers or different kinds, types or brands.
2.2 Safety instructions
The battery has been designed and tested in accordance with international
(such as UL, IEC, UN38.3 etc.) safety requirements. However, due to various
factors during the whole lifetime process, TOPBAND cannot
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guarantee absolute safety, in order to prevent personal injury and property
damage and ensure long-term operation of the battery, please do read the below
section carefully to operate the battery and handle emergency situations.
2.2.1 Safety gear
It is required to wear the following safety gear when installing and handling
the battery pack.
Insulated gloves
Safety Glasses
Safety Shoes
2.2.2 Emergency safety measures
Water invasion Please cut off the AC power supply of the system first and then
disconnect all switched under the premise of ensuring safety.
Electrolyte or gas leakage If the battery pack leaks electrolyte, avoid
contact with the leaking liquid or gas. If one is exposed to the leaked
substance, immediately perform the actions described below.
· Gas Inhalation: Evacuate the people in the contaminated area and seek
medical aid immediately. · Eye Contact: Flush your eye with clean and flowing
water for 15 min, and seek medical aid
immediately. · Skin Contact: Thoroughly rinse the exposed area with soap and
water to be sure no chemical or
soap is left on them, and seek medical aid immediately.
· Ingestion: Induce vomiting, and seek medical help immediately.
In case of fire situations, please use carbon dioxide fire extinguisher rather than liquid to put out fires.
2.2.3 Other Tips · All the product are strictly inspected before shipment,
please contact your supplier for replacement if
you notice there’s any defectives such as swelling.
· Do not disassemble batteries and components, otherwise the manufacturer will
not be responsible for
any damage caused by unauthorized disassembly or repair.
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· Do enable the battery to be safely grounded before use to make sure the
system in safe and normal
operation.
· Please ensure that the electric parameters of these devices are compatible
mutually before
connecting the battery to other devices. · Please take the environmental
factors into careful considerations to ensure that the system can work
in a suitable condition as the environment and storage methods have a certain
impact on the service life and reliability of this product.
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3. Product Overview
3.1 Introduction
The RS-R51100A battery is designed for residential application and works as a
storage unit in the photovoltaic system. It is a 51.2V lithium battery system,
with BMS inside. It could be operated in both on-grid, back-up and off-grid
modes with compatible inverters. Below is the general schematic of an ac-
coupled system with the batteries.
This electrical connection in this diagram is only for illustration, please follow the Manual suggestions of related devices and operate in accordance with locally applicable connection requirements, standards, and directives.
3.2 Features
· Highest safety, battery is made from LiFePO4 chemistry and comply with
highest international safety and transport standard.
· Modular and flexible, support up to 32 batteries connect together to expand
the system energy. · Build-in pre-charge circuit to avoid rush current when
connecting with different inverter/chargers. · Automatic dynamic addressing
function when connected multiple batteries together.
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· Support a maximum of 96% DOD under off-grid and back-up application.
· Built in BMS provide warning and protection functions including over-
discharged, over-charged, over-
current, short-circuit and high/low temperature.
· LiFePO4 as cathode material and automatic balancing function to meet longer
cycle life. · Compact size and light weight for easy installation and
maintenance. · Multiple installation bracket to adopt with different
customers’ requirement. · LED display, CAN/RS485 port for external
communication and upgrade the BMS firmware. · Rapid shut down function for
North American market.
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3.3 Specification
3.3.1 Dimension
3.3.2 Parameters
Items
Rated voltage Max. voltage range
Charge voltage Float charge voltage Nominal [email protected] Usable [email protected]
Nominal [email protected]
Dimension Weight
Standard charge current Max. charge current
Standard discharge current
RS-R51100A
51.2V 44.8~57.6V, Shipping voltage>51.2V
56.0V 54.6V 5.12KWh 4.92kWh 100Ah 482133.5460mm (18.95.218.1 inch) ~46kg
(101lb) 50A 70A 50A
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Max. discharge current Peak discharge current
Communication Max parallel number Operation temperature 1
Storage temperature @off mode
100A (initial temp. 30) 101~119A@5mins | 120~200A@15S
RS485 /CAN 32 pcs
Charge: -5~50 Discharge:-10~50
0<T<30
6 months
-10<T<45 Recommended environment
3 months 15~35, 5~75%RH
The optimum operating temperature range is from 15°C to 30°C, Frequent
exposure to the harsh temperatures may worsen the performance of the battery
pack and cycle life.
3.3.3 Panel Interface
No.
Items
Usage description
Remark
A
Handles
For handling, intallation and disasembly of battery
B
Grounding
Used to connect battery with ground
C
Positive terminal Used to connect the inverter/charger
D
Dry contact
1 channel input signal
2 channels output signal
E
Reset
Used to reset BMS or sleep/awake BMS in power on
mode.
F
M/S
Used to indicate the module is Master or Slave battery Single mode:OFF
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G
Link IN
For internal and external communication
Link OUT
Parallel mode: ON- Master battery OFF-Slave battery
H
DIP
I
RUN
J
ALM
K
SOC
Used to set the RS485 baud rate and inverter protocol choosing Used to show battery is in running status when lighting or flashing Used to show battery Alarm/Protection status Used to show battery real-time SOC
L
Power switch
Used to Power on/off battery
M
Negtive terminal Used to connect the inverter/charger
N
Mounting ear
Used to fix with rack or cabinet
3.3.3.1 D: Dry contact
PIN
Type
1
NO Output1, Charge enable/disable signal
2
3
NO Output2, discharge enable/disable signal
4
5
Passive INPUT signal.
6
Rapid Shut Down function for US
3.3.3.2 G: Link IN / Link OUT
Port
Pin No.
Definition
Link IN
1
RS485-B1
2
RS485-A1
3
SGND
4
CAN-H
5
CAN-L
6
SGND
7
RS485-A1
8
RS485-B1
Link OUT
1
RS485-B2
2
RS485-A2
3
SGND
4
CAN-H
5
CAN-L
6
SGND
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Remarks 1.Used to connect with external devices to establish communication.
2.Used to connect with upper battery pack Link OUT.
Used to connect with downward battery pack Link IN.
17
7
RS485-A2
8
RS485-B2
3.3.3.3: DIP addressing
DIP
RS485 baud rate Undefined
1
2
3
4
5
ON: 115200
Reserved for multiple cluster
parallel and other future
OFF: 9600
function
Protocol 6 7 0 0
1 0
Remarks Protocol ID0 Protocol ID1
0 1 Protocol ID2
1 1 reserved
Keep all batteries Keep default setting the same setting
Note:
Master: according to inverter brand Slave: keep default setting
Only master battery needs to set the Protocol ID, keep all slave battery default setting, after choose the
protocol ID, the battery will auto detect the inverter infomation and corresponding to get into running,
restart to take effect after setting new DIP sequence.
Protocol ID 0
CANbus Connection Victron/SMA/Studer Innotec/Sofar
RS485 Connection Voltronic/RCT/MPP/Alpha
DIP setting (Master battery)
outback/Phocos
1
Sol-Ark/Solis/Goodwe/Deye/
Growatt/SAJ/LUXPOWER
Megarevo/INVT/Sermatec/
TBB/MUST/Sunsynk
2
Schneider
X000000 X000010
X000001
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Fail to follow the DIP switch setting will cause the communication fault between battery and inverter, for more detail setting with different inverter/charger, please contact your supplier for consultation.
3.3.3.4RUN/ALM/SOC
Mode
Status
RUN
ALM
LED indicator
Description
Power off
–
OFF
OFF
OFF OFF OFF OFF
All OFF
Standby
Normal Warning
FLASH1 OFF FLASH1 FLASH3
According to battery SOC
See note
Charge
Normal Warning
COCP
ON
OFF
ON
FLASH3
FLASH1 OFF
According to battery SOC (highest SOC LED: FLASH2)
According to battery SOC
See note
Stop charging
Normal Warning
FLASH3 OFF FLASH3 FLASH3
According to battery SOC
See note
Discharge CUVP/PUVP
OFF
FLASH3 OFF OFF OFF
OFF
Stop discharging
DOCP
OFF
ON
OFF OFF OFF
OFF
Stop discharging
Temperat ure
CHTP/DHTP CLTP/DLTP
OFF
Stop
ON
OFF OFF OFF OFF charging/dis
charging
Failure
Cell/NTC failure Sensor failure MOS failure Reversed
OFF
Stop
ON
OFF OFF OFF OFF charging/dis
charging
polarity /SCP
Note: `Warning’ including items of cell imbalanced/low voltage/high current/high&low temperature.
FLASH Type FLASH1 FLASH2 FLASH3
ON 0.25S 0.5S 0.5S
OFF 3.75S 0.5S 1.5S
3.4 Protection function
Items
Description
Remark
Charge end COVP
The BMS will stop charging if any cell or PACK voltage reach Can Automatic recovery. the protection value and it will be auto-released only when both
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POVP
Discharge end
CUVP PUVP
CHTP DHTP CLTP DLTP COCP
DOCP
SCP Reversed polarity
Pack and cell voltage back to the release voltage range or there
is efficient discharge current.
The BMS will stop discharging if any cell or PACK voltage is Can Automatic recovery.
under the protection value and it will be released only when all Please charge timely,
the cell voltage back to the release voltage range or there is otherwise it may be in
efficient charge current.
low-power mode to be
over-discharged and
damage battery.
The BMS will stop charging or discharging or both if any Automatic recovery
cell/environment/MOS temperature is beyond the range.
when temperature falls.
The BMS will stop charging or discharging or both if any Automatic recovery
cell/environment/MOS temperature is under the range.
when temperature rise.
The BMS will stop charging when the charging current is higher Automatic recovery. If
than the protection value. And it will release from the protection locked after three
when the system delays time is met.
consecutive
times,
manual intervention is
required.
The BMS will stop discharging when the discharging current is Automatic recovery. If
higher than the protection value. And it will release from the locked after three
protection when the system delays time is met
consecutive
times,
manual intervention is
required.
The BMS will stop charging when detect short circuit or reversed Charge to release.
polarity.
Manual press reset.
Temperature, Voltage, Enter the failure mode, manual intervention is required no Manual intervention. Current sensor failure charging and discharging.
Sleep mode
After reaching a certain condition, BMS will enter dormancy Charge, press reset or
mode to reduce BMS consumption
restart to activate.
Please re-charge the battery via MPPT, grid/generator or other energy source within 24h if the battery is over discharged, otherwise, it may be damaged.
Manually short-circuit and reverse the battery will void the warranty.
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4 Installation
4.1 Preparation
4.1.1 Safety Compliance
The system installation must be finished by qualified person(s), During the
whole installation process, please strictly follow the local safety
regulations and related operating procedures.
4.1.2 Environment
The operating environment shall meet the following requirements:
Category
Description
Working temperature
-10-50(Maximum operating range) 15-30 (Optimal temperature)
Relative humidity
5%~90%, No condensation
Altitude Safety requirement
<3000m
· Do not expose the battery to direct sunlight, rain and snow. · Do not place
the battery within children/pet touchable area. · Do not place the battery
near heat source and flammable material · Do not drop, deform, impact, cut or
spearing with a sharp object. · Do not put heavy things on battery. · Do not
disassemble the battery without Manufacturer’s permission. · No conductive
dust and water or other liquid to contact battery. · Follow the emergency
measure if there is water invasion or electrolyte
and gas leakage. · Contact your supplier within 24 hours if any product
failure happens.
4.1.3 Tools
Tools Torque screwdriver
Multi-meter
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Torque wrench Wire stripper
Flat-head screwdriver Wire stripper
Cable crimper Tape measure
Phillips-head screwdriver Drill
Phillips-screwdriver bit
Hex-key bit
4.2 Inspection
4.2.1 Unpacking
Please load and unload it in accordance with the specified requirements to
prevent sun and rain when you receive the equipment.
Please check and confirm the goods (such as quantity, appearance, etc.)
according to the “scope of delivery ” before unpacking.
Do light take and put during unpacking process to protect the surface coating
of the object; Please record and feedback to the manufacturer if the inner
packing is damaged after unpacking.
4.2.2 Scope of delivery
Check the scope of delivery for completeness and any externally visible
damage. Contact your supplier
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for supplementary delivery if the listed material is incomplete or damaged.
General materials
(Battery unit)
WARRANTY CARD
Battery Pack *1pcs
Manual *1pcs
Optional materials
(Noted that each pack unit together with one type bracket as default)
Mounted kits Type Material detail
A: Float nuts M6
Warranty document *1pcs
Qty. 6pcs
B: Combination Screw
C: Battery to battery parallel positive cable(250mm)
Rack mounted kits
+ battery to battery cables
(Packing with general materials, with mark on the carton)
D: Battery to battery parallel negetive cable(250mm)
E: Battery to battery grounding cable(300mm)
F: Battery to battery communication cable(250mm)
4pcs 1pcs
1pcs
1pcs 1pcs
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A: Stacking components
B: Head screw M4 C: Battery to battery parallel positive cable(250mm)
4pcs
16pcs 1pcs
Stack mounted kits + battery to battery cables
D: Battery to battery parallel negetive cable(250mm)
(Packing using separately carton)
E: Battery to battery grounding cable(300mm)
F: Battery to battery communication cable(250mm)
Wall mounted kits + battery to battery cables
(Packing using separately carton)
A: External hexagon slotted combination screw B: Cross recessed recessed
combination screw C: Battery to battery parallel positive cable
D: Battery to battery parallel negetive cable
1pcs
1pcs
1pcs
6pcs 2pcs 1pcs
1pcs
E: Battery to battery grounding cable F:Cross recessed small countersunk head
screws
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1pcs 16pcs
24
G: Expansion bolt M10*60 H: Decorative panel
I: Wall mounted bracket
4pcs 1pcs
1pcs
J: Battery to battery communication cable
A: Outer hexagon combination bolt
B:Cross recessed small countersunk head screws
C: Battery to battery parallel positive cable
Floor mounted kits + battery to battery cables
D: Battery to battery parallel negetive cable
(Packing using separately carton)
E: Battery to battery grounding cable
F: Battery to battery communication cable
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1pcs 4pcs 12pcs 1pcs 1pcs 1pcs 1pcs
25
G: Base H:Decorative panel I: Side fixing parts
1pcs 1pcs 2pcs
J: Expansion bolt M6*50
6pcs
4.2.3 External cable kits
Cables connected to inverter or junction box belongs to an External Cable kits, NOT include in battery
carton. Customers need buy it separately, the information are as below.
Type
Detail
Qty.
1pcs
Power cable
1pcs
Grounding cable
Inverter communication cable
1pcs 1pcs
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(1 out of 3)
Battery side pin Inverter side pin
Version I(CAN): Pin 4
Pin 7
Pin 5
Pin 8
Pin 6
Pin 3
Version II(CAN):
Pin 4 Pin 5
Pin 4 Pin 5
Version III(RS485):
Pin 1 Pin 2
Pin 3 Pin 5
For inverter communication PIN definition detail, please check Appendix I
Keep the unused cable pins NULL to avoid affecting the closed loop communication.
A ground connection of communication cable may be required from some
inverters, please follow the rules from inverter manufacture.
4.2.4 Battery registration
We strongly recommend you to register battery to achieve extended warranty,
please scan the QR code below to fulfill the correct information of your
product and configuration.
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4.3 Start Installation
4.3.1 Remainder
Please check again the following conditions or equipment whether meet the
requirements before installation: Check if there’s enough space for
installation, and if the load-bearing capacity of the bracket or cabinet
meets the weight requirements. Check whether the power cable pair(s) used
meets the maximum current requirement for operation. Check whether the overall
layout of power supply equipment and batteries at the construction site is
reasonable. Check whether the installer is wearing anti-static wristband.
Check whether there’re two people on the construction site for installation
work. Check if there’s potential risks at location of installation site, e.g
flooding, sun exposure, corrosion,
and salt spray.
4.3.2 Procedures
Injuries may result if the product is lifted incorrectly or dropped while
being transported or mounted. Wear suitable personal protective equipment for
all work on the product.
Ensure that no lines are laid in the wall which could be damaged when drilling holes.
4.3.2.1 Rack mounted
i.
Take the battery pack out from carton.
ii.
Get the Rack or cabinet ready and place it horizontally at a reasonable location.
iii. Place the battery on the rack or cabinet tray via manual-lift, Insert the screws and fasten the
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battery to the rack or cabinet. iv. Finish the cable connection
4.3.2.2 Stack mounted
i.
Take the battery pack out from carton.
ii.
Remove the mounting ear from both side
of the battery.
iii. Install the stacking component at four corners of the battery.
iv. Remove the hook on the stacking component of the bottom battery of each stack.
v.
Put another battery on top of the previous
module, and align the locating holes and
connect the 4 lockers together.
vi. The maximum number in each stack is 4 modules.
vii. Finish the cable connection
Note: Do not stack the batteries directly.
STACK MOUNTING INSTALATION (VIDEO)
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4.3.2.3 Wall mounted
i.
Take the battery pack out from carton.
ii.
Remove the mounting ear from both side
of the battery, and separate the wall
mounting bracket and widget.
iii. Take out the wall mounting bracket, place
it onto the wall horizontally and mark the
hole position on the panel.
iv. Drill holes in the wall for the M10
expansion bolt. The drilling depth should
be at least 60 mm, insert the bolt.
v.
Fix the bracket with the nut
vi. Fix the wall mounting widget and the decorative panel with the battery using the combination screw
vii. Lift the battery up and put the hook into the bracket hanging hole, fix the widget with the bracket via the combination screw and tighten it using a screwdriver
viii. Finish the cable connection
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Please fix the parallel cable between batteries with the wall or other part to avoid enduring the gravity of conductor for long time.
4.3.2.4 Floor mounted
i.
Take the battery pack out from carton.
ii.
Remove the mounting ear from both side of
the battery.
iii. Place the base near the wall, align with the
wall and make sure the distance is between
10mm and 35mm.
iv. Drill holes on the ground for the M6 expansion bolt. The drilling depth should be at least 50 mm, insert the bolt. (this step is optional)
v.
Fix the base with nut. (this step is optional)
vi. Fix the decorative panel and wall hang ear
with the battery using the combination
screw, and place the battery onto the base.
vii. Adjust the position of the hang ear, make
sure they can connect wall smoothly, mark
the hole position of both hang ear.
viii. Remove hang ear from the battery, and drill
holes in the wall for the M6 expansion bolt.
The drilling depth should be at least 50 mm,
insert the bolt.
ix. Fix the hang ear with battery and fasten the
bolt with nut.
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FLOOR MOUNTING INSTALATION (VIDEO)
i.
Finish the cable connection
4.3.3 Tips
4.3.3.1 Installation not allowed Direct upside down
Left side flip
Right side flip
X
4.3.3.2 Other Installation Hang on the wall with Holder
X
X
Placing on the desk
Please make sure the desk can bear the total weight.
Please make sure the holder can handle a minimum weight of 50kg
ANY others installations, please avoid the battery directly contacting the
ground and avoid of high salinity, humidity to prevent the product from
rusting and corrosion.
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5. Cable connection and commissioning
5.1 Get battery ready
5.1.1 Ensure all the battery is in OFF mode, check and confirm the
installation is tighten and stable. 5.1.2 Check the number and specification
of cable kit accessories are correct according to the Scope of delivery item,
if you are making cable yourself, please follow manufacturer’s requirements.
5.1.3 Switch on all battery individually before wiring, check whether there is
any alarm/protection information, if yes, turns to troubleshooting. Then
switch off all batteries.
5.2 Grounding cable connection
5.2.1 Take out the grounding screw on the battery panel, and get the cable
conductor through it. 5.2.2 Fix them together, with a cylinder screwdriver and
tighten it. 5.2.3 Connect the grounding cable with next battery module.
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5.3 Communication cable connection
5.3.1 Take out battery to battery communication cable. 5.3.2 Confirm the
location of Master battery, insert the RJ45 plug into the Link Out port and
connect the other side to next battery Link IN port, daisy chained all
batteries.
Note: the module with empty Link IN port is Master battery
The BMS inside the battery pack will automatically terminate BOTH end of
CANBUS pins, DO NOT need to plug the 120 terminator again.
5.4 DC power cable connection
5.4.1 Take out battery to battery power parallel cable. 5.4.2 Insert the Plug
into the power socket until you hear the `click’ sound.
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5.5 Connecting with inverter
Confirm inverter AC input and PV input is disconnected before wiring
connection, and the DC/ signal switch of inverter/charger is in off status.
5.5.1 Connecting Master battery Link IN port with inverter CAN or RS485
communication port via inverter communication cable (Version I/II/III or
customized). 5.5.2 Connecting battery OUTPUT (+) with inverter battery INPUT
(+), battery OUTPUT (-) with inverter battery INPUT (-), an external
disconnection breaker between battery system and inverter is recommended,
choose the corresponding power cable pair and wiring them correctly. Note:
Choose the suitable disconnection breaker considering the inverter
power/current, rated voltage, tripping characteristic etc.
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Wiring diagram allowed:
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Wiring diagram not allowed:
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The maximum communication cable length is required to be less than 15m between
inverter/charge and battery. The maximum power cable length is suggested to be
less than 10m between inverter/charge and battery.
For Australia market: In order to meet the AS/NZS 5139:2019 installation
standard, a battery disconnection breaker is a mandatory between each battery
module and inverter, please choose appropriate breaker following the standard.
For other type of installation, please also follow the rules above to wiring your system.
The maximum tolerance current of each power cable and terminal is 125A, 100A for continuously is suggested, please use corresponding number of power cable pairs according to the field configuration and local connection requirements, standards, and directives.
5.6 Commissioning
5.6.1 Set the DIP address of the Master battery (and the Slave battery if
there is any RS485 baud rate
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changed).
5.6.2 Switch on all battery modules, wait for 10s, make sure that only M/S led is on Master battery.
5.6.3 Turn on the breaker between the inverter and battery if there is any, then turn on the inverter/charger
isolator.
5.6.4 Finish the setting on inverter/charger or any other control devices, if everything is correct, you are
ready to use the system.
No.
Inverter setting parameters
Detail
1
Absorption voltage
56.0V
2
Float voltage
54.6V
3
Re-charge/Generator start voltage
50V
4
Re-start voltage
52V
3
Low SOC limit (Grid-tied)
10/20% (differ from inverter brand)
5
Low SOC cut-off
4%
6
Low Voltage cut-off
48.0V
7
Rated charging current limited value 50A*N (N is the Quantity of the battery pack)
8
Rated discharging current limited value 50A*N (N is the Quantity of the battery pack)
9
Max. charging current limited value
70A*N (N is the Quantity of the battery pack)
10
Max. discharging current limited value 100A*N (N is the Quantity of the battery pack)
11
Force charge
Enable
For more information to connect with different inverter/charger, please contact your supplier for technical
support.
If your system is a back-up or off-grid system, make sure your configuration
can cover the worst situation to avoid battery to be over-discharged.
5.7 Switch off battery
5.7.1 Turn off the inverter. 5.7.2 Turn off the disconnection breaker if there
is any. 5.7.3 Turn off all batteries signal switch.
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5. Troubleshooting and FAQ
Items Unable to start
Unable to charge
Unable to discharge
High/Low temperature High current ALM always on Communication fail
Solution
1. Power on battery and press RESET 6s to observe whether the battery can be
started.
2. Charge the battery use a charger or inverter to provide 54~57.6V voltage
and observe it can be started.
1. Check whether the cable connection between the battery and the
inverter/charger is correct.
2. Check whether the inverter/charger setting is correct. 3. Check whether
the battery is in charge protection mode,
if yes, try to discharge the battery. 1. Check whether the cable connection
between the battery
and the inverter/charger is correct 2. Check whether the battery occurs short
circuit, reverse
connection, pre-charge failure during connection inverter etc. 3. Check
whether the battery is in discharge protection mode, if yes, try to charge the
battery. 1. Stop the battery system for a while, check whether the
installation location temperature meet the requirement. 2. Avoid continuous
full charging and discharging. Check the configuration and parameters setting
on the inverter/charger is correct. 1. Check the fault information on the
inverter APP or display if possible. 2.
1. Check the communication cable type is correct and is contacted well.
2. Check the DIP switch setting is correct. 3. Check the inverter protocol
related setting is correct. 4. Check both battery and inverter are working
properly.
Measure
If the abnormal status still alive after above steps, please contact your
supplier. If there is any other situation(s) excluding in this table, turn off
the fault battery, contact your supplier.
Q1: Battery maximum SOC is 99% and never goes to 100%SOC during daily cycle use, why? Generally, there is no effect to system on this point. BMS will calibrate the SOC to 100% when reached cut-off current or trigger CHVP, however, to avoid battery from being overcharged and to extend the cycle life as longer as possible, we left a room and set a charging profile to let battery not be charged at high voltage near full. Keep float the battery for approximately 0.5~1 hour to calibrate.
Q2: High voltage’ andcell unbalance’ warning and alarm in rare cases, does
it mean battery is damaged?
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No. This is not unusual and happened on new batteries that are not balanced
yet, please lower the maximum charge voltage (54.6V) and float the battery via
grid or generator. If not solved, please contact your supplier.
Q3: When having multiple batteries in parallel connection, the battery on the
end can’t be fully charged. Pay attention to your wiring diagram, please
always follow the manual wiring advises and choose proper cable size and pair.
Q4: The current is 0A when connecting with a very small load at the situation
that having multiple batteries in parallel connection, how to solve it? Each
BMS has a threshold current of 0.5A (~25W) before it begins to report, this
leads the inaccurate display of the current.
Q5: SOC suddenly jump to 100% during charging. This is normal in off-grid
application and usually happened on batteries that not been calibrated SOC for
long time, we suggest to fully charge the batteries per month.
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6. Transport, Storage
Do not violently shake, impact or squeeze, and prevent sun and rain during the
transportation. Do light take and put and strictly prevent falling, rolling,
and heavy pressure during loading and
unloading. The battery should be placed in a dry, clean, dark, and well-
ventilated indoor environment for long-
term storage, and the recommended storage temperature range is 15~30. No
harmful gases, flammable and explosive products and corrosive chemical
substances in the
storage location. The batteries should be stored and transported in close to
50% SOC, do not store over 80%SOC for
long time. If do not use for a long time, the battery needs to be charged
every 6 months. No fall down, no pile up over 6 layers, and keep face up.
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7. Disposal of battery
Disposal of battery must comply with the local applicable disposal regulations
for electronic waste and used batteries, please review your local Battery
recycling or management regulations or contact your supplier for more
information.
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Appendix I
Connect with Victron GX & inverter/charger
Connect with SMA inverter/charger
Connect with Schneider inverter/charger
Connect with Studer inverter/charger
Connect with GOODWE hybrid inverter
Connect with Sol-Ark hybrid inverter
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Connect with Growatt inverter
Connect with Solis inverter
Connect with Deye hybrid inverter
Connect with SUNSYNK hybrid inverter
Connect with SAJ hybrid inverter
Connect with LUXPOWER inverter
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Connect with Megarevo/INVT inverter
Connect with MUST inverter
Connect with Alpha & Outback energy inverter
Connect with Voltronic inverter
Connect with Phocos inverter
Connect with Mpp solar inverter
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SHENZHEN TOPBAND BATTERY Co., Ltd Address: TOPBAND Industrial Park, Liyuan Industrial Zone, Shiyan, Bao’an, Shenzhen, China Postcode: 518108 Tel: +86-755 2765 1888 Fax: +86-755 8178 5047 Web: www.topbandbattery.com
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