SEALEY 2200HL.V4 2 Tonne High Lift Low Entry Trolley Jack Instruction Manual

SEALEY 2200HL.V4 2 Tonne High Lift Low Entry Trolley Jack

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY

• Ensure the jack is in sound condition and good working order. Take action for immediate repair or replacement of damaged parts.
• Use genuine parts only. The use of unauthorized parts may be dangerous and will invalidate the warranty.
• Locate the jack in a suitable, well-lit, work area.
• Keep the work area clean tidy and free from unrelated materials.
• Use a jack on a level and solid ground, preferably concrete. Avoid tarmacadam as Jack may sink in.
• Place suitable wheel chocks under the wheels of the vehicle.
• Ensure the vehicle handbrake is engaged, the engine is switched off and the transmission is in gear (or “Park” if automatic).
• Ensure a minimum distance of 0.5m between the vehicle and static objects such as doors, walls, etc., to allow for vehicle tilting.
• Ensure there are no passengers in the vehicle.
• Ensure all non-essential persons keep a safe distance whilst the jack is in use.
• Only place the jack saddle under those lifting points recommended by the vehicle manufacturer (see vehicle handbook).
• Check the lifting point is stable and centered on the jack saddle.
• Ensure the jack wheels are free to move and that there are no obstructions.
• Use suitable capacity axle stands under the vehicle before proceeding with any task.
• Ensure there are no persons or obstructions beneath the vehicle before lowering.
• Use a qualified person to maintain or repair the jack hydraulic system.
• When not in use store jack, fully lowered, in a safe, dry, childproof area.
• DANGER: Use the jack for lifting only.
• DO NOT use it to support the lifted load.
• DO NOT operate the jack if damaged.
• DO NOT allow untrained persons to operate the jack.
• DO NOT exceed the rated capacity of the jack.
• DO NOT allow the vehicle to move while supported by the jack, or use the jack to move the vehicle.
• DO NOT jack the vehicle if there is a risk of spillage of fuel, battery acid, or other dangerous substances.
• DO NOT work under the vehicle until axle stands have been correctly positioned.
• DO NOT use the jack for purposes other than that for which it is intended.
• DO NOT top up the hydraulic system with brake fluid. Use hydraulic jack oil only.
• DO NOT adjust the safety overload valve

INTRODUCTION

High lift jack arm with incredibly low access height of just 80mm. Fitted with a quick lift foot pedal and dead man’s control. Heavy-duty long steel chassis with a wide wheelbase provides inherent stability and easy access to deep-set jacking points. Fitted with a one-piece hydraulic unit with built-in safety overload protection.

SPECIFICATION

• Model No:…………………………………………………… 2200HL.V4
• Capacity:…………………………………………………………… 2tonne
• Consumable Parts: ……………………..Rubber Jack Pad – JP01
• Length:…………………………………………………………….. 950mm
• Maximum Chassis Height: ………………………………….. 220mm
• Maximum Saddle Height: ……………………………………. 805mm
• Minimum Saddle Height: ………………………………………. 80mm

ASSEMBLY

Loosen the locating bolt at the side of the handle base. Push the handle into the socket and re-tighten the locating bolt, ensuring that it fits correctly in the groove.

OPERATION

Loosen the locating bolt at the side of the handle base. Push the handle into the socket and re-tighten the locating bolt, ensuring that it fits correctly in the groove.

MAINTENANCE

IMPORTANT: Only fully qualified personnel should attempt maintenance or repair.

• When the jack is not in use, the ram should be in its lowest position to minimize corrosion. Remove the handle to deactivate the jack.
• Keep the jack clean and lubricate all moving parts with acid-free oil regularly

CHECKING THE OIL LEVEL
Pump the jack to approximately half height and with the help of another person, upend the jack (i.e. so that the ram is vertical and the jack is resting on the handle).

• WARNING: Ensure that a second person remains to hold the jack stable in the upended position – DO NOT attempt this operation unaided.
• Remove the filler plug located on top of the ram. The correct oil level is just below the lower edge of the filling hole.
• Approximate oil capacity – 0.3ltr.
• IMPORTANT: DO NOT overfill as this may affect the smooth operation of the jack.
• NOTE: Use a good quality jack oil, such as SEALEY HYDRAULIC JACK OIL.
• WARNING: DO NOT use brake fluid or any fluid other than hydraulic jack fluid, as this may cause serious damage to the jack and will invalidate the warranty!
• Before each use check for broken, cracked, bent, or loose parts, or any visible damage to the am, pump, saddle, lifting arm, frame, and all parts including nuts, bolts, pins, and other fasteners. If any suspect item is found remove the jack from service and take the necessary action to remedy the defect. DO NOT use the jack if it is believed to have been subjected to abnormal load or shock load. Inspect and take appropriate action.
• After one year the oil should be replaced to extend the life of the jack. Drain and refill via the filler plug. Make sure that no dirt is allowed to enter the hydraulic system. See 6.3. for refill instructions.
• Periodically check the pump piston and the ram for signs of corrosion. Clean exposed areas with a clean oiled cloth. Owing to their size and weight, hydraulic products should ideally be repaired by local service agents.
• We have service/repair agents in most parts of the UK. Before returning your product please call our technical helpline on 01284 757505 for advice and troubleshooting guidance.
• If the jack is under guarantee please contact your stockist.

TROUBLESHOOTING

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories, and packaging should be sorted, taken to a recycling center, and disposed of in a manner that is compatible with the environment. When the product becomes completely
unserviceable and requires disposal, drain any fluids (if applicable) into approved containers, and dispose of the product and fluids according to local regulations.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications, and carts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team at [email protected] or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.
Warranty: The guarantee  is 12 months from the purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR
01284 757500 01284 703534 [email protected] www.sealey.co.uk

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