Yale YRD634 Free Key Instruction Manual Yale Pro 2 Key-Free YRD634 / YRD654

June 1, 2024
Yale

YRD634 Free Key

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Yale Pro 2 Key-Free YRD634 / YRD654

Specifications:

  • Model: YRD634 / YRD654
  • Part Number: YRD604-KF-ZW-0044 Rev A
  • Installation Guide: Pages 8-19

Product Information:

The Yale Pro 2 Key-Free lock provides a secure and convenient
way to access your home without the need for traditional keys. It
offers features such as creating permanent entry codes, issuing
temporary entry codes for guests, operating the lock with your
phone, and more. The lock is designed for homes with multiple
points of entry to ensure maximum security.

Product Usage Instructions:

Installation:

  1. Remove existing deadbolt from the door.
  2. Check door measurements and ensure compatibility.
  3. Make or adjust holes as needed.
  4. Install the deadbolt latch.
  5. Install the exterior keypad and mounting plate.
  6. Attach wire cable to the interior lock.
  7. Install the interior lock and test thumbturn.
  8. Install the Yale Smart Module.
  9. Insert AA batteries and replace the cover.

Using Your Lock:

Refer to pages 20-27 of the manual for detailed instructions on
using your lock, creating entry codes, and operating it with your
phone.

Configuring Your Lock:

Follow the instructions on page 21 to set up and program your
lock, including creating permanent entry codes and issuing
temporary codes for guests.

LED Alerts:

Refer to page 22 for information on interpreting LED alerts from
your lock.

Resetting Your Lock to Factory Defaults:

If needed, follow the steps outlined on page 23 to reset your
lock to factory defaults.

Features:

Explore the features of your Yale Pro 2 Key-Free lock as
described on page 24 of the manual.

Lock Operations Troubleshooting:

If you encounter any issues with lock operations, refer to page
25 for troubleshooting steps.

Hardware Troubleshooting:

For hardware-related troubleshooting, consult page 27 of the
manual for guidance.

FAQ:

Q: Can I install the key-free lock on a home with only one

point of entry?

A: All key-free locks should only be installed on homes with
more than one point of entry to ensure proper security measures are
in place.

“`

Yale Pro 2
Key-Free YRD634 / YRD654
Install Your Lock Follow the step-by-step Installation Guide in this manual (pages 8-19).
Set Up, Program, and Use Your Lock Follow the instructions in this manual (page 21) or in the Quick Start Guide to set up and program your lock. Create permanent entry codes, issue entry codes for guests, operate your lock with your phone, and more (pages 20-27).

Trusted Every Day

All key-free locks should only be installed on homes with more than one point of entry.

P/N YRD604-KF-ZW-0044 Rev A

ISL-2225-00-108

P/N YRD604-KF-ZW-0044 Rev A

Contents
In the Box Door Checker Marking Templates Installation Guide
Remove Existing Deadbolt Check Door Measurements Make or Adjust Holes Install Deadbolt Latch Install Exterior Keypad Install Mounting Plate Attach Wire Cable to Interior Lock Install Interior Lock Test Thumbturn Install Yale Smart Module Install Batteries and Replace Cover

4

Using Your Lock

20

5

Configuring Your Lock

21

6

LED Alerts

22

8

Resetting Your Lock to Factory Defaults

23

9

Features

24

10

Lock Operations Troubleshooting

25

11

Hardware Troubleshooting

27

12

13

14

15

16

17

18

19

P/N YRD604-KF-ZW-0044 Rev A

In the Box

Lock

1

2

Add-Ons
10

Hardware

3

4

UP

5

6

7

8

AA

X 4

9 a.

X 4

b.

X 2

c.

X 2

d.

X 2

e.

X 2

P/N YRD604-KF-ZW-0044 Rev A

4
1. Exterior Keypad 2. Interior Lock 3. Strike Plate 4. Adjustable Deadbolt 5. Manual 6. Reset Pin 7. Mounting Plate 8. AA Batteries 9. Screws
a. Strike Plate and Deadbolt Screws b. Teal Screw Set B c. Black Screw Set C d. Silver Screw Set D e. Optional Security Strike Plate Screws 10. Smart Module

1/8 3/8 5/8 7/8 1/8 3/8 5/8 7/8 1/8 3/8 5/8 7/8 1/8 3/8 5/8 7/8 1/8 3/8 5/8 7/8

1/4

3/4

1/4

3/4

1/4

3/4

1/4

3/4

1/4

3/4

5

1/2

1/2

1/2

1/2

1/2

0

1

2

3

4

5

CD F

B

AE

Tear Along the Dotted Line

Door Checker Part 1

See Reverse for Part 2

Measure Clearance Greater than A Less than A
(Your door is not a match)
A. 2″ minimum clearance between top of the door knob and center of deadbolt hole.

Door Checker Part 1

Av D

B

CE

5

4

3

2

1

0

Measure Door Thickness
B, C or D Less than B or
v
greater than D (Your door is not a match)
B. 1-3/8″ door thickness; use teal (shortest) screws. C. 1-3/8″ – 1-3/4″ door thickness; use black (medium) screws. D. 1-3/4″ – 2-1/4″ door thickness; use silver (longest) screws.
P/N YRD604-KF-ZW-0044 Rev A

Measure Backset Equals E or F Doesn’t equal E or F
(Your door is not a match)
v
E. 2-3/8″ backset, use out of box latch setting. F. 2-3/4″ backset, adjust latch setting (Step 2, point 1 of this manual).

1/8 3/8 5/8 7/8 1/8 3/8 5/8 7/8 1/8 3/8 5/8 7/8 1/8 3/8 5/8 7/8 1/8 3/8 5/8 7/8

1/4

3/4

1/4

3/4

1/4

3/4

1/4

3/4

1/4

3/4

6

1/2

1/2

1/2

1/2

1/2

0

1

2

3

4

5

Tear Along the Dotted Line

I

G

H

Door Checker Part 2

Measure Face Bore
Equals G or H
Less than G (Adjust diameter to G or H)
Greater than H (Your door is not a match)

Measure Edge Bore and Strike Pocket

Equals I

Door (Edge Bore)

Less than I (Adjust diameter to I)

Greater than I (Your door is not a match)

See Reverse for Part 1 Frame (Strike Pocket)

G. 1-1/2″ face bore diameter. H. 2-1/8″ face bore diameter.

I. 1″ edge bore diameter; 1″ strike pocket diameter and depth.
P/N YRD604-KF-ZW-0044 Rev A

Diameter

Depth

Minimum strike pocket depth is 1″.

Marking Template for 2-1/8″ (54mm) Face Bore

7

C 1-3/4″ (44.5mm) Door Thickness

F 2-3/4″ (70mm) Backset

Center of 1″ (25mm)
Edge Bore
I

Centerline

Center of 2-1/8″ (54mm) Face Bore
H

Tear Along the Dotted Line
2-1/8″

Center of 1″ (25mm)
Edge Bore
B 1-3/8″ (35mm) Door Thickness

E 2-3/8″ (60mm) Backset
P/N YRD604-KF-ZW-0044 Rev A

Center of 2-1/8″ (54mm) Face Bore

Marking Template for 1-1/2″ (38mm) Face Bore

8

C 1-3/4″ (44.5mm) Door Thickness

F 2-3/4″ (70mm) Backset

Center of 1″ (25mm)
Edge Bore
I

Centerline

Center of 1-1/2″ (38mm) Face Bore
G

1-1/2″

Tear Along the Dotted Line

Center of 1″ (25mm)
Edge Bore
B 1-3/8″ (35mm) Door Thickness

E 2-3/8″ (60mm) Backset
P/N YRD604-KF-ZW-0044 Rev A

Center of 1-1/2″ (38mm) Face Bore

Installation Guide

Required Tools
1

2

0

1

2

3

4

5

6

CE

B

Av D

Door Checker Part 1

You Might Also Need

3

4

6

5

7

8

9

9
1. Phillips Head Screwdriver 2. Door Checker
(tear off pages 5-6 of this manual) 3. Tape Measure 4. Drill 5. Marking Template
(tear off pages 7-8 of this manual) 6. Pencil 7. Wood Mortise Chisel 8. Utility Knife 9. Level

Failure to follow the Installation Guide precisely could result in damage to the product, voiding the factory warranty, and could lead to failure of the product to provide access.
P/N YRD604-KF-ZW-0044 Rev A

1a Remove Existing Deadbolt

10

If you have a new door, please proceed to step 1b.

If you have a deadbolt on your door, use the diagram to help you remove it.

Frame

Door

Keep your old deadbolt until your new lock has been successfully installed.
P/N YRD604-KF-ZW-0044 Rev A

1b Check Door Measurements
If your door doesn’t have holes, please proceed to step 1c.
Tear off the Door Checker (pages 5-6) and follow the guidelines on both sides to measure each aspect of your door and frame. There are some cases when existing holes cannot be adjusted to be compatible.

11
If you need to make adjustments, go to step 1c and find the closest match to each aspect of your door on the Marking Template.

0

1

2

3

4

5

6

CE

B

Av D

Door Checker Part 1

0

1

2

3

4

5

6

HF

G

Door Checker Part 2

Please do not drill any holes until you confirm that your door is compatible.
If you have confirmed that the existing holes are compatible with your new lock, please proceed to step 2 (skip step 1c).
P/N YRD604-KF-ZW-0044 Rev A

1c Make or Adjust Holes

12

Skip this step if you have confirmed that the existing holes are compatible (step 1b).

1. Tear off the Marking Template (pages 7-8), and choose the preferred face bore diameter (2- 1/8″ or 1-1/2″) on either side of the template.
2. Tape the Marking Template onto the door as shown.

6. On the door frame, align the center of the strike plate with the center of the edge bore. Trace the strike plate, then chisel to the depth of the strike plate so it sits flush with your door frame. Drill the 1″ diameter strike pocket with a minimum depth of 1″.

3. Check the door thickness. It should match either the shape with solid outlines (1-3/4″), or the one with dashed outlines (1-3/8″). 3a. Use solid lines as a template for 1-3/4″ door thickness. 3b. Use dashed lines for 1-3/8″ door thickness.
4. Choose your preferred backset. It should match either the shape with solid outlines (2-3/4″), or the one with dashed outlines (2-3/8″). 4a. Use solid lines as a template for 2-3/4″ backset. 4b. Use dashed lines for 2-3/8″ backset.

Frame

Door

2 3a
3
6 3b

1 4a
4 4b

5. Drill holes in your door where marked.

P/N YRD604-KF-ZW-0044 Rev A

2 Install Deadbolt Latch

13

1. Correct deadbolt length is based on the backset. Refer to measurements E and F on the Door Checker (page 5) to verify backset.

E 2-3/8″ Backset (Out of box)

F 2-3/4″ Backset (To adjust, twist neck by holding the body stable)

2-3/4 2-3/8

UP

2-3/4 2-3/8

UP

Minimum strike pocket depth is 1″.
x 2 for Deadbolt Latch x 2 for Strike Plate (Actual size)

2. Align strike plate with deadbolt latch.

2a. (Optional) Security screws can be used in place of

2a

the small strike plate screws.

3. Make sure UP arrow on the deadbolt is facing upwards. 2
4. Deadbolt latch must be in an unlocked position.
Note: If the deadbolt latch is extended, use a small flathead screwdriver to rotate slot until deadbolt latch is retracted.

P/N YRD604-KF-ZW-0044 Rev A

3 4

3 Install Exterior Keypad

1. Refer to measurements G and H on the Door Checker (page 6) to measure face

bore hole. If the hole is 1-1/2″ (G), unscrew the two small screws and remove the

1

adapter.

Install your lock with the door open. Do not close your door until all the steps are completed.

2. Make sure your deadbolt latch is in an unlocked position. Refer to step 2, point 4 (page 13) for guidance on how to retract it, if needed. 4
3. Guide the wire cable under the deadbolt, making sure the keypad is on the exterior part of your door.

4. Slide the keypad in place. Hold or secure in place until

the mounting plate is installed in the next step.

3

P/N YRD604-KF-ZW-0044 Rev A

14 2

4 Install Mounting Plate

1. Refer to measurements B, C, and D on the Door Checker (page 5) to select screws.

B

x 2 Teal Screws (1-3/8″ door thickness)

C

x 2 Black Screws (1-3/8″ – 1-3/4″ door thickness)

D

x 2 Silver Screws (1-3/4″ – 2-1/4″ door thickness)

2. Route the wire cable into the designated slot in the mounting plate.
3. Guide posts of the mounting plate into the holes on the exterior keypad.
4. Tighten screws with a screwdriver to secure the mounting plate. As you tighten 3
the screws, make sure the mounting plate and the keypad are straight.

Ensure that the wire cable is not pinched to prevent it from

2

reducing your lock’s battery life.

P/N YRD604-KF-ZW-0044 Rev A

15 4

5 Attach Wire Cable to Interior Lock

16

1. Remove battery cover by pulling it upwards off the body of the interior lock.

1

2

3

2. Make sure the side of the cable end with the ridges and the marked line faces outward.
3. Push cable into the designated slot until you hear a click.
P/N YRD604-KF-ZW-0044 Rev A

6 Install Interior Lock
1. Make sure the tailpiece is in horizontal position. Use the thumbturn to adjust if needed.
2. Slide the tailpiece through the deadbolt latch slot. 3. Press the lock against the mounting plate, adjusting its position until
it clicks into place and the bottom of the lock is held in place. 4. Tighten the two pre-installed screws.
2
1
When fully tightened, lock should be flush to door.
P/N YRD604-KF-ZW-0044 Rev A

17
4 3

7 Test Thumbturn

18

If deadbolt latch does not lock or unlock with the thumbturn (from the inside): · Ensure that the deadbolt latch is centered in the face bore hole; · Ensure that the tailpiece is positioned horizontally and inserted through
deadbolt latch slot (step 6, point 2).

Smooth deadbolt latch operation will enhance your battery life.
P/N YRD604-KF-ZW-0044 Rev A

8 Install Yale Smart Module

19

Insert Yale Smart Module into the designated slot at the top of the body of the lock.

Batteries must not be installed when inserting or removing Yale Smart Module.
P/N YRD604-KF-ZW-0044 Rev A

9 Install Batteries and Replace Cover

20

1. Before installing batteries, make sure the deadbolt latch is unlocked.

2. Place ribbon behind batteries for easy battery removal.

3. Install 4 batteries.

4. Replace cover.

4

3 2

1

P/N YRD604-KF-ZW-0044 Rev A

Using Your Lock

Exterior Keypad

1

To lock your door

Press

Interior Lock
5

2

3

4

To unlock your door Press Enter entry code Press

7

6

P/N YRD604-KF-ZW-0044 Rev A

21
1. Wake / One-Touch Locking 2. Warnings / Menu 3. Submit Entry Code 4. 9-Volt Battery Backup
(See page 33 for instructions for if batteries are drained) 5. Thumbturn 6. Passage Button 7. Interior LED Indicator

Configuring Your Lock

22

1. Press the small black button on the interior of the lock until the 1 and are illuminated on the keypad

2. Press the 1 followed by the . Enter the settings menu. Enter a 4-8 digit programming code, followed by the . Enter the settings menu. Enter a 4-8 digit programming code. Press .

3. Choose the setting to change. Enter the digit corresponding to the function to be performed.

1 Programming Code Setting 2 User Codes 3 Advanced Settings
4 Sound Settings 6 All code lock out 7 Z-Wave 8 Turn on Bluetooth Advertising

1 Change the programming code 1 Create User codes 3 Remove User codes
1 Auto Relock
2 Inside LED
3 One Touch Locking
5 Handing the lock 1 Turn on 3 Turn off 1 Turn on 3 Turn off 1 Enroll 3 Unenroll

1 Enter a 4 ­ 8 digit user code 1 Enter a 4 ­ 8 digit user code 3 Enter a 4 – 8 digit user code Enter 00 to remove all codes 1 Enter a number between 1 ­ 180 seconds 3 Turn off 1 Turn on 3 Turn off 1 Turn on 3 Turn off

P/N YRD604-KF-ZW-0044 Rev A

LED Alerts

Exterior Keypad Alerts Gear flashes amber Gear flashes red Gear flashes red, then stays red Checkmark flashes Any key, then gear flash red Gear flashes white Gear flashes red during pairing

Low battery level 1 Low battery level 2 Low battery level 3 Pairing success Jammed lock Pairing Pairing failure

23

Interior Lock Alerts
LED indicator flashes blue
LED indicator flashes red
LED indicator flashes green
LED indicator turns green for 3 seconds
LED indicator turns red for 3 seconds
LED indicator intermittently flashes yellow

Low battery levels 1, 2, and 3 Locked state Unlocked state Pairing success
Pairing failure Passage Mode is on (see page 30)

P/N YRD604-KF-ZW-0044 Rev A

Resetting Your Lock to Factory Defaults

24

1. Remove one battery. 2. Insert reset pin into the designated reset hole. 3. Press and hold the reset pin. 4. While holding the reset pin, reinsert battery. 5. Keep holding the reset pin for 5 more seconds. 6. Take out the reset pin.

P/N YRD604-KF-ZW-0044 Rev A

Features

25

Entry Codes Auto-Lock Passage Mode

· Entry codes are used to unlock your door. · 500 entry codes can be created or deleted from the Yale lock or your Z-Wave partner app.
· Auto-Lock automatically locks the door for you. · It can be set to lock on a timer for as short as 30 seconds, or as long as 30 minutes.
· Use passage mode when you want to disable Auto-Lock for an extended period of time. · Simply press and hold the Passage button on the inside of the lock until you hear a chime to turn it on. · To turn passage mode off, lock your door or press and hold the Passage button until you hear a chime.

P/N YRD604-KF-ZW-0044 Rev A

Lock Operations Troubleshooting

26

Lock does not respond.
Lock is on for a while then shows no reaction. Lights dim. Lock chimes indicating code acceptance but door will not open. Lock operates to allow access but will not automatically unlock. Lock responds “Low Battery”.
Lock batteries are completely drained.

· Press the Yale logo to activate the keypad. · Verify contact with the logo. · If keypad numbers are visible, check if they respond when pressed. · Check batteries are installed and oriented correctly in battery case. Replace batteries if needed. · Check that the keypad wire is fully connected and not pinched.
· Batteries do not have enough power. Replace batteries
.
· Check for any foreign objects between door and frame. · Check that the wire is firmly connected to the interior lock.
· Check to see if Auto-Lock is enabled. · Disable Auto-Lock to lock the door manually.
· Replace all four (4) batteries* with new AA alkaline batteries.
· Replace all four (4) batteries with new AA alkaline batteries. · If you need to operate the lock from the outside while batteries are drained, place a 9 volt alkaline
battery against the contacts at the bottom of the lock. Wait for a moment, then press the logo to wake up the lock and enter your entry code while continuing to hold the battery in place.

P/N YRD604-KF-ZW-0044 Rev A

Lock Operations Troubleshooting

27

Entry code will not register.
Upon entering an entry code and pressing the Check key, the lock displays “Invalid Code” error or lock times out without responding. Upon entering an entry code and pressing the Check key, lock responds “Wrong Number of Digits”. Deadbolt does not extend when locking the door with the keypad.
Lock operates but makes no sound.

· If low battery indicator is lit, replace batteries*. · Verify that your entry code consists of 4 to 8 digits. · Make sure you are using different entry codes for different users. · Entry code must be entered while the keypad is active (tap on the Yale logo to wake it up and enter
the entry code within 5 seconds).
· Verify entered code is a valid, previously programmed, 4 to 8 digit code. · Turn off vacation mode from the lock’s programming menu. This can only be done using the
programming code (page 22).
· The digits entered were incorrect or incomplete. Re-enter the correct code followed by the Check key.
· Lock was not handed properly. Find the setting called “Lock Handing” to fix this issue.
· Turn on the volume from the lock’s programming menu. This can only be done using the programming code (page 22).

P/N YRD604-KF-ZW-0044 Rev A

Hardware Troubleshooting

28

Deadbolt grinds and will not extend to lock when using an entry code but thumbturn locks and unlocks smoothly. Deadbolt is hitting the strike plate. Deadbolt is not fully extending.
Resistance when locking deadbolt that requires pushing or pulling on the door to align deadbolt and latch.

· Lock was not handed properly. Find the setting called “Lock Handing” to fix this issue.
· Reposition the strike plate to align with deadbolt.
· Increase depth of the deadbolt strike pocket in the frame.
Adjust your existing knob, lever, or handleset strike plate. Latch engagement into the strike is the main component used for door alignment. To adjust knob / lever / handleset strike plate: 1. Remove plate from door frame with a hand screwdriver. Note: Using an electric driver may strip
screw heads or enlarge screw holes. 2. Locate tab on strike plate. Bend the tab towards surface of strike. Note: A small change may be all
that is required. 3. Reinstall strike plate using a screwdriver and test again. 4. If door cannot be adjusted sufficiently with strike tab, both knob/lever/handleset latch and deadbolt
could require adjustment ­ we suggest you contact a local locksmith for assistance. For help with misalignments, watch our door alignment video: US.YaleHome.com/Support

P/N YRD604-KF-ZW-0044 Rev A

FCC:
FCC ID: 2ABFG-YRD450BLEV1
IC ID: 11626A-YRD450BLEV1
Class B Equipment
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:
· Reorient or relocate the receiving antenna.
· Increase the separation between the equipment and receiver.
· Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
· Consult the dealer or an experienced radio/TV technician for help.

Warning: Changes or modifications to this device, not expressly approved by Yale Home could void the user’s authority to operate the equipment.
Innovation, Science and Economic Development Canada: FCC ID: 2ABFG-YRD450BLEV1 IC ID: 11626A-YRD450BLEV1 This Class A digital apparatus meets all requirements of the Canadian Interference Causing Equipment Regulations.

Trusted Every Day

Yale Home 24/7 Support: 1-855-213-5841 · Support.ShopYaleHome.com
Yale® and Yale Pro® 2 are registered trademarks of Masterlock LLC and its affiliates. Other products’ brand names may be trademarks or registered trademarks of their respective owners and are mentioned for reference purposes only. ©Copyright 2023. All rights reserved.
Reproduction in whole or in part without the express written permission of Yale Home is prohibited.
P/N YRD604-KF-ZW-0044 Rev A

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