Hukseflux 2403 Thermal Sensors User Manual

June 1, 2024
Hukseflux

Hukseflux 2403 Thermal Sensors

Hukseflux-2403-Thermal-Sensors-PRODUCT

Specifications:

  • Manufacturer: Hukseflux
  • Product: Thermal Sensors
  • Communication: RS-485 for latest pyranometer models
  • Software: Internal software for sensitivity correction
  • Standards: IEC 61724-1, ISO 9060, ISO TR 9901, ASTM G213

Product Usage Instructions

Objective of the Workshop:
The in-company workshop aims to provide insights into solar radiation measurement for PV system performance monitoring.
Discussions include standards compliance, instrument classification, recommended practices for use, maintenance, inspection, and calibration.

Management Summary:
The workshop covers topics related to solar radiation measurement and system optimization. The content is also briefly summarized in the following pages.

Major Updates:
The latest pyranometer models feature digital communication over RS-485, replacing traditional analogue outputs. Hukseflux provides internal software for sensitivity correction after recalibration.

Increasing Instrument Performance:
Emphasis is placed on using spectrally flat Class A instruments and PV reference cells for POA measurements. The focus is on stability, accuracy, and universality across different cell types.

Formalities:
Investors are increasingly seeking formal documentation for PV monitoring systems. Test certificates are provided with each instrument, and asset managers may request proof of performance verification during production and maintenance.

Focus on Data Availability:
Data availability is a key aspect of the workshop discussions. The importance of characterizing pyranometer responsivity, considering temperature and irradiance angle is highlighted for accurate measurements.

FAQ:

Q: Can I access the latest updates on Hukseflux Thermal Sensors online?
A: Yes, for the latest information on Hukseflux Thermal Sensors, visit www.hukseflux.com or contact them via email at info@hukseflux.com.

In-company workshop: solar radiation measurement

Experts from Hukseflux explain and discuss recent developments in solar radiation measurement for PV system performance monitoring at your company
An accurate measurement of solar radiation is the backbone of PV system performance assessment. In our in-company workshop, we discuss PV system performance monitoring according to the IEC 61724-1 standard. You will also get the latest insights in instrument classification according to ISO 9060, recommended practices for use, maintenance, inspection and calibration according to ISO TR 9901 as well as an introduction to ASTM G213 on uncertainty evaluation. In many cases, we can help save costs.

Objective of the workshop

The in-company workshop is offered to you free of charge by Hukseflux. We present the latest developments in solar radiation measurement and help you optimise system design, measurements and maintenance.

Management summary

Asset managers increasingly insist on having the highest accuracy – class A – monitoring systems according to the latest IEC 617240-1 standard for PV system performance monitoring. The standard requires instruments with the right paperwork (according to ISO 9060), dew and frost mitigation by heating, and regular (recorded) inspection and recalibration as proof of reliable performance.
IEC Class A – grade monitoring records increase the PV power plant’s value. This high-level quality assurance is also useful when legal issues arise, for example, warranty claims.

The latest trends in PV monitoring are:

  • measurements according to IEC 61724-1 Class A, including quality assurance: regular cleaning, inspection and re-calibration
  • implementation of the new recommendations for monitoring of bifacial PV systems
  • use of digital sensors for easy instrument exchange, and cost savings on cabling
  • use of highest accuracy – Spectrally Flat Class A – instruments
  • improvement of data availability by mitigation of dew and frost using heating
  • uncertainty evaluation according to ASTM G213

Each topic is discussed during the in-company workshop and (briefly) on the following pages.

Major updates of IEC 61724-1

The IEC 61724-1: Photovoltaic system performance monitoring – Guidelines for measurement, data exchange and analysis – has been updated in 2021. It not only defines the measuring system components and procedures (as in the 2008 version), but also aims to keep measurement errors within limits. It does so by establishing accuracy classes for monitoring systems.

The new 2021 standard includes:

  • 2 accuracy classes, A and B, for monitoring systems, to be used in conformity declarations. The 2017 Class C is now Class B
  • accuracy requirements for monitoring equipment per class
  • required quality checks (i.e. calibration and cleaning) per class
  • recommended minimum number of instruments used as a function of the PV system scale
  • new in 2021: requirements for reflected radiation and albedo measurement
  • new in 2021: requirements for tracker tilt measurementHukseflux-2403-Thermal-Sensors-FIG- \(3\)

From analogue to digital

While traditional pyranometers have analogue outputs, the latest pyranometer models communicate over RS-485.

Advantages:

  • use of digital sensors for easy instrument exchange, exchangeable sensors
  • no possibility to manipulate data
  • on-board calibration history records

Potential disadvantages are:

  • not all calibration laboratories can handle these digital sensors
  • not all manufacturers allow access to the internal software to correct the sensitivity after recalibration. Hukseflux does!

Increasing instrument performance

The use of lower accuracy than spectrally flat Class A instruments and the use of PV reference cells for POA is decreasing; these sensors are not sufficiently stable and not universally applicable with every cell type. The temperature dependence and directional response of PV reference cells is a major issue because these are not specified or standardised.

Formalities: test certificates with every instrument

The approach of investors tends to get more formal. When auditing PV monitoring systems, asset managers ask for documented proof of performance verification during the production of instruments as well as field maintenance records.
ASTM 2848-11, covering test methods for PV systems, states: “Pyranometers are sensitive to both temperature and the angle of incidence of irradiance” and recommends: “that pyranometer responsivity be characterized to the extent practicable”.

Focus on data availability

Dew, frost and snow deposition cause significant non-availability of data; as shown in Figure 2.Hukseflux-2403-Thermal-Sensors-FIG-
\(4\)

The trends to improve data availability is:

  • heating of pyranometers

Figure 4 Uncertainty evaluation according to the ASTM Guide G213 of a measurement of Global Horizontal Irradiance (GHI) on a sunny day, expressed in W/m2. The maximum value around solar noon is 1000 W/m2. The different colours represent different error sources.

Uncertainty evaluation/data analysis using ASTM G213
Measurement accuracy does not only depend on instrument properties but also on measurement conditions:

  • a very accurate instrument, like the class A sensors mostly used in the PV industry, will quickly underperform without a regular schedule of maintenance and calibration
  • assessment of data availability and rejection of data are integral parts of the evaluation of the measurement. Data is eventually presented including a measurement uncertainty

ASTM International has released the G213-17 “Standard Guide for Evaluating Uncertainty in Calibration and Field Measurements of Broadband Irradiance with Pyranometers and Pyrheliometers”. It provides guidance and recommended practices for evaluating uncertainties when calibrating and performing outdoor measurements with pyranometers and pyrheliometers. In conformity declarations, providers can now refer to this standardHukseflux-2403-Thermal-Sensors-FIG-
\(6\)
Figure 6 Individual testing of every instrument; Hukseflux performs individual testing of temperature response and directional response of all Class A instruments.

NEW : pyranometers recommended practice for field use ISO TR 9901 ISO TR 9901 has been revised in 2021. Hukseflux can give a quick overview!

Hands-on with the sensors
During the workshop, several sensors can be demonstrated. Users will be able to find out for themselves how easy it is to use them.

Saving costs on system and maintenance
You can save costs in many ways, for example, by paying attention to the design of the monitoring system; we can assist in optimising power supply cabling, dew and frost mitigation, and measures to improve immunity to high- impulse voltages and charges- surges. We can also assist in saving costs of calibration.

Measurement versus model
Modellers increasingly use virtual representations or “digital twins” in system analysis. Show us what your digital twin needs as input so that we can optimise.

Cost of Ownership
Asset managers increasingly accept the need for regular recalibration of the PV plant monitoring systems. Calibration of Class A pyranometers is not easy, and can only be performed by a limited number of organisations.

For pyranometers under a professional
maintenance regime, the total cost of ownership over the instrument’s lifetime will not only be determined by costs of purchase but also by maintenance costs.

On the side: use of PV module temperature sensors
The measurement of PV module temperature has a significant impact on the measured performance ratio. Users should carefully select and install such PV module temperature sensors. Poorly designed sensors will measure with a lower accuracy than the 2 ˚C
required by IEC 61724-1.
Figure 7 PVMT01 installed on the rear side of a PV module. The sensors are preferably installed at the centre of a cell close to the centre of the module. IEC requires 3 sensors per monitoring station.

The role of monitoring parties
Asset managers increasingly separate the responsibilities for PV plant operation and performance monitoring. The role of the monitoring party will, in our opinion, concentrate on the analysis and quality assurance of the data, including instrument maintenance and calibration. A major challenge is to perform maintenance and recalibration of pyranometers efficiently.

About Hukseflux
Hukseflux is the leading expert in the measurement of energy transfer. We design and manufacture sensors and measuring systems that support the energy transition. We are market leaders in solar radiation and heat flux measurement.
Customers are served through our headquarters in the Netherlands, and locally owned representative sales offices in the USA, Brazil, India, China, Southeast Asia and Japan.

Interested in having this workshop at your company?
E-mail us at : info@hukseflux.com

Copyright by Hukseflux. Version 2403. We reserve the right to change specifications without prior notice. For Hukseflux Thermal Sensors go to www.hukseflux.com or e-mail us: at info@hukseflux.com

References

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