SEALEY GWC2500B Geared Hand Winch with Brake Instruction Manual

: June 1, 2024
: SEALEY

Table of Contents

SEALEY GWC2500B Geared Hand Winch with Brake
SAFETY
INTRODUCTION
SPECIFICATION
ASSEMBLY
OPERATION
MAINTENANCE
Warranty
contact
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SEALEY GWC2500B Geared Hand Winch with Brake

SEALEY-GWC2500B-Geared-Hand-Winch-with-Brake-product

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Refer to instruction manual
Wear protective gloves
Wear eye protection
Warning: DO NOT reach in
Warning: Crushing hands

SAFETY

WARNING! The warnings, cautions and instructions discussed in this manual cannot cover all possible conditions and situations that may occur. It must be understood that common sense and caution are factors that cannot be built into this product, but must be applied by the operator.

READ THE MANUAL
Before using the hand winch, read the manual carefully to understand its features, limitations, and safety instructions. Follow the manufacturer’s recommendations for installation, operation, and maintenance. Only use the winch for the task it is designed for.
INSPECT THE WINCH
Inspect the winch before each use to ensure that it’s in good condition. Check for any signs of damage, wear, or corrosion. Make sure that all bolts, nuts, and screws are tightened properly. DO NOT use if damaged as this could lead to serious injury. Instead, contact an authorised service agent.
USE APPROPRIATE ACCESSORIES
Use only accessories that are recommended by the manufacturer. Don’t modify or alter the winch or its accessories in any way. Fit only appropriately rated cable, strap and hook suitable for the task for which the winch is to be used. DO NOT use any “cheater” pipe, lever, or other device to lengthen the handle for additional leverage, as the pulley may fail causing damage and possible personal injury. If the winch can not be operated by hand, it may be overloaded.
USE PROPER LIFTING TECHNIQUE
Use proper lifting techniques to avoid injury. Keep your back straight and lift with your legs. Maintain correct balance and footing. Don’t twist your body while lifting. Keep your hands, body and clothing away from the winch components, cable and strap.
SE PERSONAL PROTECTIVE EQUIPMENT
Wear appropriate personal protective equipment such as gloves and safety glasses when operating the winch. Remove ill-fitting clothing. Remove ties, watches, rings and other loose jewellery, and contain and/or tie back long hair.
DO NOT EXCEED LOAD CAPACITY
This can cause damage to the winch or lead to accidents. Always check the load capacity before using the winch. Ensure you know how much load you are winching. Never exceed the maximum pulling capacity. Take into account any angle of incline over which the load must be pulled. Also accounts for winching loads from thick mud, or through snow or water. Chock the wheels of vehicles to be winched then release any brakes and place gears in neutral, ensure the load is capable of free movement before winching. Take up the strain on the cable or strap and remove the wheel chocks to move the load. DO NOT pull the cable or strap over or around a corner and DO NOT take the hook around the load and hook back onto the cable.
SECURE THE LOAD
Make sure that the load is properly secured before lifting, using appropriate rigging techniques such as slings or chains. NOTE: this winch is intended for carefully pulling a load. DO NOT use it for lifting or slinging. For a heavy load place a blanket (or jacket) over extended cable about 2 feet away from the hook in order to lessen the severity of a cable break. Apply even and steady pressure to the handle when releasing the tension from the load. DO NOT operate the winch with less than five wraps of cable or strap on the drum. To avoid sideways cable slip, the cable under load should only be wound onto the drum to such an extent that a minimum space of two times the cable diameter remains on the drum flange.
KEEP WORK AREA SAFE & CLEAR
Keep children and non-essential persons away from the work area. DO NOT operate the winch if you are tired or under the influence of alcohol, drugs or intoxicating medication.
AUTOMATIC MECHANICAL BRAKE REQUIREMENT
The minimum pulling load required for a proper braking function on the winch is 25kg. Without this minimum load, the braking function, will not take place.
ATTACHING THE WINCH
Most truck beds are not designed to support the pulling capacity of a winch. Choose an appropriately strong winching point, which we recommend is reinforced with steel plates and appropriate securing bolts. The winch mounting point must be capable of withstanding 4 x the maximum rated capacity of the winch.

INTRODUCTION

Hardened steel gear with a heavy plate chassis. Includes an automatic brake system which requires a minimum force of 25kg, this prevents the handle from kicking back and holds the load in position. Features a fully closed gearbox. Suitable for general and recovery operations. Supplied with cable, webbing or as an empty drum (see specification table).

SPECIFICATION

SEALEY-GWC2500B-Geared-Hand-Winch-with-Brake-fig-6

ASSEMBLY

SEALEY-GWC2500B-Geared-Hand-Winch-with-Brake-fig-7

CONNECTING THE CRANK HANDLE – ALL MODELS
Fit the Crank Handle assembly by inserting the hexagon socket of the Crank Handle onto the end of the Main Drive Axle. Make sure the handle is tightened and secure before use.
MOUNTING (FIG.1)
Hand winches can be mounted onto a solid metal or wood structure using the mounting holes in the frame. Refer to the safety section.
CONNECTING THE CABLE (FIG.2) – GWC/GWE ONLY
Before operating, the reel must first be properly spooled with cable. Weave the steel cable through the holes, starting from inside to outside. Secure the cable to the drum by tightening the cable anchor nuts. Turn the handle and guide the cable so it sits neatly on the drum, as shown in fig.3. Replace the cable anchor each time a cable is replaced. Note: if the cable is not properly spooled, excess abrasion may occur, reducing the life of the cable.
CONNECTING THE WEBBING (FIG.4, 5 & 6) – GWW ONLY
Remove the gear cover to access the strap fitting bolt (fig.4) Release the strap fitting bolt shown in fig.5, and slide through the loop on the webbing (fig.6). Secure the strap fitting bolt with nut. Reattach the gear cover. Turn the handle to wind the webbing onto the drum.

WARNING! The strap-breaking strain must be at least 3 times the pulling capacity.

SEALEY-GWC2500B-Geared-Hand-Winch-with-Brake-fig-10

OPERATION

WARNING! Before using the winch ensure you read, understand and apply Section 1 Safety Instructions. Never fully extend the cable or strap when under load. Load capacity is reduced as layers build up on the drum.
NOTE: Re-lubricate all shafts and gears before use.

PULLING
To pull a load, turn the Crank Handle clockwise. The load can be stopped in any position, by letting go of the handle.
RELEASING
To release the cable/strap, turn the Crank Handle anticlockwise. The Automatic Brake will prevent the Handle from kicking back.
WARNING! The brake function will only be activated by a minimum load of 25kg. DO NOT oil or grease the brake mechanism
FREE SPOOL FUNCTION
To activate the Free Spool function, take off the Crank Handle, and turn the hex nut anticlockwise. The drum can now be turned freely. To stop using the Free Spool function turn the hex nut clockwise back to the Auto Brake position. Note: With a load on the cable or strap, you can not use the Free Spool function

MAINTENANCE

Keep the winch, cable and strap clean.
Inspect cable and strap regularly checking for fraying, kinks, broken strands or distortion and replace if necessary.
Keep the cable and unit lightly oiled for protection.
Periodically grease gears, reel shaft and handle threads.
DO NOT get oil or grease on the brake mechanism.

Parts support is available for this product. To obtain a parts listing and/or diagram, please log on to www.sealey.co.uk, email sales@sealey.co.uk or telephone 01284 757500\

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner that is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

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Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team at technical@sealey.co.uk or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.