SEALEY YK6ECB.V4 6 Tonne Bench Type Hydraulic Press Instruction Manual

: June 1, 2024
: SEALEY

Table of Contents

SEALEY YK6ECB.V4 6 Tonne Bench Type Hydraulic Press
Product Usage Instructions
FAQ
SAFETY
INTRODUCTION
SPECIFICATION
ASSEMBLY
INSTALLATION
OPERATION
MAINTENANCE
Warranty
CONTACT
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SEALEY YK6ECB.V4 6 Tonne Bench Type Hydraulic Press

Product Usage Instructions

Safety Precautions Before operating the hydraulic press, ensure to follow these safety precautions:

Wear safety footwear, protective gloves, and appropriate clothing to avoid crushing of hands.
Familiarize yourself with the applications, limitations, and hazards of the press.
Maintain the press in good condition and use authorized service agents for repairs.
Ensure the workpiece is correctly secured before operating the press.
Keep hands and body clear of the table during the operation.
Keep children and unauthorised persons away from the working area.
Always wear approved eye or face protection when operating the press.

Operation Guidelines Follow these guidelines for safe and effective use of the hydraulic press:

Locate the press in a clean, well-lit area with adequate working space.
Ensure all fittings are tight before each use.
Maintain correct balance and footing while operating the press.
Securely attach the press to a flat, firm, level surface capable of supporting its weight.
Release pressure from the hydraulic unit and clean the press when not in use.

Prohibited Actions Avoid these actions to prevent damage or personal injury:

Do not operate the press if any parts are missing.
Do not exceed the rated capacity of the press.
Avoid off-centre loads and do not allow work-pieces to fall from the table.
Avoid modifications to the press and do not use it for tasks it is not designed for.
Avoid using the press in wet locations and never operate it under the influence of alcohol or drugs.

FAQ

Q: Can I operate the hydraulic press without wearing safety gear?

A: No, always wear safety footwear, gloves, and protective clothing to prevent injuries.

Q: What should I do if any parts of the press are damaged?

A: Replace or repair damaged parts with recommended ones only to ensure safety and warranty validity.

Q: How should I store the hydraulic press when not in use?

A: Release pressure from the hydraulic unit, clean the press, and store arbor plates in a safe location.

Q: Can untrained individuals operate the hydraulic press?

A: No, do not allow untrained persons to operate the press to avoid accidents.

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble-free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

Refer to instructions
Wear a face shield
Wear safety footwear
Wear protective gloves
Wear protective clothing
Warning: crushing of hands

SAFETY

Familiarise yourself with the applications, limitations and hazards of the press.
Maintain the press in good condition (use an authorised service agent).
Replace or repair damaged parts. Use recommended parts only
Unauthorised parts may be dangerous and will invalidate the warranty.
Keep the press clean for the best and safest performance.
Locate the press in an adequate working area for its function, keep area clean and tidy and free from unrelated materials and ensure there is adequate lighting.
Ensure the workpiece is correctly secured before operating the press.
Ensure that all fittings are tight before each use.
Remove ill-fitting clothing. Remove ties, watches, rings, and other loose jewellery and contain long hair
Keep hands and body clear of the table when operating the press.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes.
Keep children and unauthorised persons away from the working area.
Securely attach the press to a flat, firm, level surface capable of supporting the weight of the press and any workpiece taking into account clearance for workpieces.
When not in use, release pressure from the hydraulic unit and clean the press. Stand or store the arbour plates in a safe location.
DO NOT operate the press if any parts are missing as this may cause failure and/or possible personal injury.
DO NOT use the press for a task it is not designed to perform.
DO NOT make any modifications to the press.
DO NOT exceed the rated capacity of the press.
DO NOT apply off-centre loads.
DO NOT allow the workpiece or the arbour plates to fall from the table.
DO NOT get the press wet or use in damp locations or areas where there is condensation.
DO NOT operate the press when you are tired or under the influence of alcohol, drugs or intoxicating medication.
DO NOT climb upon the press.
DO NOT use the press to compress a spring or any other item that could disengage and cause a potential hazard including personal injury.
DO NOT stand directly in front of a loaded press and never leave a loaded press unattended.
DO NOT allow untrained persons to operate the press.
WARNING! Always wear approved eye or face protection when operating the press. A full range of personal safety equipment is available from your Sealey stockist.
WARNING: DO NOT top up the hydraulic unit with brake fluid, or any other fluid other than a good quality hydraulic oil (Sealey Part Number: HJO500MLS/HJO5LS) as this may cause serious damage to the hydraulic unit and will invalidate the warranty.
WARNING! Always position the press against a wall. If the press is situated in the open workshop, a guard must be placed at the rear of the unit. This will prevent injury to bystanders in the event of the workpiece ejecting suddenly.
WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors that cannot be built into this product but must be applied by the operator.
DANGER! The press is top-heavy. If it requires moving after assembly or for relocation, use suitable slings around the top crossbeam, or lift directly with a forklift with the forks located under the top crossbeam. DO NOT use a pallet truck.

INTRODUCTION

Robust KD hydraulic press. Made from high-quality steel with a powder-coated paint finish, preventing corrosion for years to come.
Adjustable table height relocation of two pins allows the table to be set at your optimum working height.
Designed to remove and install bushings, bearings, ball joints, universal joints, pulleys and gears.
Includes two arbour plates, assisting alignment and strengthening the press point position.

SPECIFICATION

Model No :……………………………………………YK6ECB.V4
Capaity :……………………………………………………6 Tonne
Gauge Included :………………………………………………..No
Maximum Height – Ram to Table :……………………300mm
Minimum Height – Ram to Table :……………………-202mm
Overall Height :…………………………………………….920mm
Overall Width :……………………………………………..510mm
Ram Diameter :……………………………………………Ø32mm
Ram Stroke :………………………………………………..127mm
Screw Extension :…………………………………………..70mm
Table Aperture :……………………………………………..80mm
Working Table Width :……………………………………420mm

ASSEMBLY

Unpack the product and check the contents.
Should there be any damaged or missing parts contact your supplier immediately.
Take care when removing components from the packing as these units are heavy.

Refer to the attached parts list.

Seek assistance of another person on the assembly of heavy parts.
Assemble the press, if possible, close to where the press will be located.

FRAME ASSEMBLY

Place the upright sections (#15) horizontally on a bench.
Attach the base support (#20) to the upright (#15) and the spreader bar (#14) using bolts M10 x 35 (#5) and M10 flat washer (#6) and M10 spring washer (#7) and nut (#8). Leave fixings loose during assembly, and tighten when assembled before use.
Repeat for the other base support (#20).
Attach the upper cross beam (#19) using bolts M12 x 1 10mm (#1) M12 flat washer (#2) and M12 spring washer (3) and M12 nut (#4) loosely.
Raise the press frame into an upright position with assistance if necessary place onto a flat level floor, and level the frame using a good quality level. Fully tighten all the bolts.
WARNING! Take care and seek assistance from another person when lowering and levelling the frame assembly onto the bench.

ATTACHING THE SUPPORT PLATE

Locate the hook pin (#1 1) into the cross beam base (#18) and secure using the M8 nut (#12).
press springs (#10) to the circular rings on the underside of the cross-beam base (#18).
Taking firm hold of the cross beam base (#18) tip it into a diagonal position so it can be introduced between the upright (#15). When level attach the hook pin (#11) to the press springs (#10).
Adjust the length of the hook pins (#1 1) using the M8 nuts (#12) so that the cross beam base (#18) is parallel to the upper cross beam (#19).

ATTACHING THE TABLE

Insert the pins (#13) through the holes in the main frame (#15).
Taking firm hold of the table platform (#16) tip it into a diagonal position so it can be introduced between the upright (#15), and carefully lower it back to a horizontal position to rest on the bed frame pins (#13). Secure with B pin (#21)
WARNING! Take care not to allow the table to drop onto the table pins and ensure your hands and fingers are kept clear.
Place the arbour plates (#17) onto the table platform (#16).
Insert handle (#22) into the handle sleeve on the hydraulic unit (#9).

INSTALLATION

SECURE THE PRESS TO A BENCH

WARNING! Always use the assistance of another person when moving the press.
Position the press and drill out four holes in the bench.
Use four bolts, (not included), to secure to the bench.
NOTE: This press needs to be mounted to a bench using the appropriate fittings, capable of supporting the weight of the press and any workpiece. Further, note that the bench or work surface you’re fitting it to is also securely fastened to the floor or wall behind it.
WARNING! To prevent serious injury DO NOT use damaged equipment. If abnormal noise or vibration occurs have the problem corrected.

BEFORE FIRST USE

Before operating the press, purge the hydraulic system of the hydraulic unit (#6), to eliminate any air that may have accumulated during transit. Open the release valve pump the handle several times and close the release valve. Should the system malfunction at any time, repeating this process may resolve the problem.
DANGER! This model is purposefully designed to withstand greater loads than the hydraulic units can develop. For safety reasons, always ensure the workpiece and press tools are secured on the table and will not flex or suddenly “give way” causing danger to the operator or the component.
Also ensure you have read and understood chapter 1 safety instructions.

OPERATION

Check that the hydraulic unit is fully closed and ready for operation.
Position the table at the required operating height by inserting the pins into the appropriate holes in the frame.
Position the arbour plates or press tools to be used onto the table and align them beneath the ram. Place the workpiece onto the table or arbour plates and align it beneath the ram as required. Note: Care must be taken to ensure that the arbour plates do not fall from the press table. If necessary hold the configuration in position with clamps (not supplied).
Operate the pump slowly until the ram is close to or just touching the workpiece. Before applying real pressure to the work-piece
recheck the alignment with the ram and ensure that the work-piece and press tools are supported in such a way that they cannot flex to breaking point. DO NOT exceed the stroke indicated on the label or the red mark on the piston and DO NOT apply off-centre loads.
When work is complete release the pressure by fitting the handle over the release valve and turning anti-clockwise in small increments.
Once the hydraulic unit has been fully retracted, remove the workpiece from the arbour plates and the table.
Note: Always keep the piston retracted after use to avoid corrosion.

MAINTENANCE

Note: Maintenance and repair must only be carried out by a qualified person. Contact your Sealey stockist for details.

When the press is not in use, the hydraulic unit ram must be fully retracted to minimise corrosion. Remove the handle to inactivate the press.
Lubricate all moving parts at regular intervals.
Always keep the press clean, dry, and protected from harsh conditions.
Should you need to replace the oil, ensure the hydraulic unit ram is fully retracted.
An excess of oil will render the press inoperative. Use only appropriate Sealey hydraulic jack oil (Sealey Part Number: HJO500MLS/HJO5LS). DO NOT use brake fluid. Purge the system to remove any air.
Check your model parts information for spares.

IMPORTANT: NO RESPONSIBILITY IS ACCEPTED FOR INCORRECT USE OF THE MACHINE.

Hydraulic products are only repaired by local service agents. We have service/repair agents in all parts of the UK.
DO NOT return the product to us. Please telephone us on 01284 757500 to obtain the address and phone number of your local agent.
If the product is under guarantee please contact your dealer. Should the product become completely unserviceable and require disposal, draw off the oil into an approved container and dispose of the product and the oil according to local regulations.

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner that is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and parts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please email or call our technical team at technical@sealey.co.uk or 01284 757505.
Important: No Liability is accepted for incorrect use of this product.