bsaunas APL55-1 Halden S 40 Log Sauna Instruction Manual
- June 1, 2024
- bsaunas
Table of Contents
bsaunas APL55-1 Halden S 40 Log Sauna
Specifications:
- House Model : HALDEN S 40
- Materials : Wood, Aluminum, Metal
- Dimensions : Varies based on component
Product Usage Instructions
Component Assembly:
1. Start by assembling the floor framing components in the order AR1, AR2, AR3, AR4, and AR5.
2. Install the floor boards PL-1 followed by roof board KL-1 and ceiling board SL-1.
3. Attach terrace boards TL-1 and TL-2 as per the provided layout.
4. Secure floor/ceiling/roof moldings PP-1 and spacers DL-1 in place.
House Construction:
1. Build the exterior door with a wooden frame measuring 88x690x1860.
2. Install the window sizing 45x845x1792 with appropriate moldings.
3. Assemble the bench modules and supports as per the provided dimensions.
4. Construct the outdoor bench and grid wall using the specified components.
Fastening :
1. Utilize the provided screws and nails for securing floor boards, terrace boards, roof edge support, and other components as specified in the manual.
2. Use adjustable post supports for stable construction.
3. Ensure proper use of washers and angle brackets for added support where necessary.
HOUSE: HALDEN S 40
POS. | DESCRIPTION | NOTE | PCS. | PROFILE | LENGTH |
---|---|---|---|---|---|
AR5 | IMPREGNATED FLOOR FRAMING | 1 | 45×95 | 2875 | |
AR4 | IMPREGNATED FLOOR FRAMING | CUTOUT | 1 | 45×95 | 2875 |
AR3 | IMPREGNATED FLOOR FRAMING | 9 | 45×95 | 1980 | |
AR1 | IMPREGNATED FLOOR FRAMING | CUTOUT | 1 | 45×95 | 1980 |
AR2 | IMPREGNATED FLOOR FRAMING | 1 | 45×70 | 1980 | |
PL-1 | FLOOR BOARD | 18+2 | 24×112 | 1965 | |
KL-1 | ROOF BOARD | 31+3 | 24×112 | 2668 | |
SL-1 | CEILING BOARD | 18+2 | 14×111 | 2013 | |
TL-1 | IMPREGNATED TERRACE BOARD | 17+2 | 28×120 | 800 | |
TL-2 | IMPREGNATED TERRACE BOARD | 1 | 28×120 | 2070 | |
PP-1 | FLOOR/CEILING/ROOF MOULDING | 11+1 | 15×55 | 2100 | |
DL-1 | SPACER | 4 | 15×55 | 1996 | |
R-1 | BATTEN | BEVELLED | 2 | 45×45 | 1996 |
RLT-1 | ROOF EDGE SUPPORT | 2 | 45×45 | 3406 | |
RL-1 | ROOF EDGE BOARD | 2 | 18×95 | 2800 | |
RL-2 | ROOF EDGE BOARD | 2+1 | 18×95 | 3500 | |
APL55-1 | **** |
MOULDINGS FOR 845+845×1792 WINDOW
| ****
1 SET
| 2| 15×55| 1752
APL95-1| 2| 18×95| 1650
APL95-2| 2| 18×95| 1900
APL95-3| 4| 18×95| 1877
UPL95-1| ****
MOULDINGS FOR 690×1860 DOOR
| ****
1 SET
| 1| 18×95| 920
UPL95-2| 2| 18×95| 1890
UPL-1| EXTRA MOULDING| | 2| 18×95| 2400
| DESCRIPTION| NOTE| PCS.
---|---|---|---
DOOR/WINDOW
| EXTERIOR DOOR WITH WOODEN FRAME 88x690x1860| | 1
WINDOW 45x845x1792| | 2
|
DOOR HANDLE SET FOR EXTERIOR DOOR| WOODEN| 1
| DESCRIPTION| NOTE| PCS.
---|---|---|---
COMPONENTS
| BENCH MODULE 600×1992| | 1
BENCH MODULE 400×1992| | 1
BENCH SUPPORTS SET 45×45 (560-3PCS, 500-1PC, 452-2PCS, 375-2PCS)| | ****
1
ADDITIONAL VERTICAL BENCH SUPPORT 45x45x1000| ADJUSTABLE| 1
OUTDOOR BENCH 563×750| | 1
GRID WALL 650×1711| | 1
3MM SLOPE BOARD| 1996MM| 1
6MM SLOPE BOARD| 1996MM| 1
9MM SLOPE BOARD| 1996MM| 1
12MM SLOPE BOARD| 1996MM| 1
INSULATION SHEET 30x600x1200| | 6
ALUMINUM TAPE| | 20M
WOODEN VENTILATION LOUVER D100| | 2
METAL VENTILATION GRID D100| | 2
DRAINAGE 2000+| OPENS RIGHT| 1
| DESCRIPTION| PCS.
---|---|---
FASTENERS
| 3.5×50 SCREW FOR FLOORBOARDS| 200
3×40 STAINLESS SCREW FOR DOOR/WINDOW MOULDINGS| 100
4.2×55 STAINLESS SCREW FOR TERRACE AND ROOF EDGE BOARDS| 200
5×40 SCREW FOR ANGLE BRACKETS| 50
4.5×60 SCREW FOR ROOF EDGE SUPPORT| 40
4.5×70 SCREW FOR BENCH MODULES, BATTENS, GRID WALL AND DOOR FRAME| 100
5×90 SCREW FOR FLOOR FRAMING AND CONNECTING WALL LOGS WITH FLOOR FRAMING|
50
6×120 SCREW FOR WALL LOG INTERSECTIONS| 200
6×180 SCREW FOR PURLINS, CONNECTING WALL LOGS WITH FLOOR FRAMING AND WALL
LOGS| ****
30
75MM NAIL FOR ROOF BOARDS| 300
40MM LOST HEAD NAIL FOR CEILING BOARDS| 250
ADJUSTABLE POST SUPPORT 60×60| 1
SLIDING BRACKET 35x35x130 FOR GRID WALL| 2
WASHER M5 FOR SLIDING BRACKET| 2
ANGLE BRACKET 40x40x40 FOR WINDOWS| 6
BASE PLAN
FLOOR FRAMING 45×95
FASTENING WALL LOGS
Fasten first row to the floor framing. Use 5×90 screws for half logs (fix
those first) and 6×180 screws for full logs. It is recommended to predrill
holes. If necessary use a rubber hammer and hit block to secure logs tightly
on top of each other.
Use 6×120 screws in each intersection. Try to alternate the placement of drill
holes so screws dont end up on top of each other. It is recommended to
predrill the holes.
WALL A
WALL B
WALL 1
WALL 2
FLOORBOARDS
- Add slope boards and drainage details before fixing floorboards.
- When placing drainage, fix the closed end temporarily 5mm higher than the opened end to guarantee a slope towards the outer wall for water.
- After placing floor boards fix it permanently with floor moldings.
- Fasten floor boards with screws from the tongue side of the board. The first board should be placed 5mm from the wall and when cutting the last board make sure there is 5mm gap as well. Leave ~2mm gap between floor board (cross-cut sides) and walls. Lastly, fix mouldings in place.
ROOF BOARDS
- Fix purlins with screws (predrill holes). 6×180
- Fix roof boards with 75mm nails (2pcs for each connection).
- Fasten roof edge support and board. Use 4,5×60 screws lone for every other board ending) to fix edge support. For edge boards use 4,2×55 srews.
- Cut gable edge boards to length and fix with 4,2×55 screws.
FASTENING DOORS/WINDOWS
- Fasten 40x40x40 angle brackets to window jambs (3 PCs for each side) with two 5×40 screws. Make sure that brackets are 3mm inside from the outer surface of the jamb, so there will be enough room for screw heads when mounting windows to walls and fixing mouldings.
- Lift the window in place and fasten angle brackets to the wall with 5×40 screws (2pcs for each bracket).
- Fasten moldings with 3×40 screws. Moldings should cover about 20mm of the frame.
- 1 lift door in place and fix it to wall hy crewing 4 5×70 screws through wall to frame
- 2. Fasten moldings with 3×40 screws. Moldings coverage is about 20mm on upper molding and 10mm on the sides There are no moldings on the side of the frame
DOOR/WINDOW MOULDINGS
CEILING INSULATION IN THE SAUNA ROOM
- Fasten battens (R-1) to side walls so that they are in line with purlins. Use 4.5×70 screws.
- Place insulation sheets under purlins (use few leftover screws from previous steps to hold sheets in place). Tape screw holes in sheet’s connection seams and perimeter with aluminum tane.
- Fasten spacers under battens/purlins with 4,5×70 screws to secure insulation sheets properly in place.
- Fix ceiling boards under spacers with lost headsails (two nails for each connection). Finally, fasten moldings around the perimeter using lost headnails!
FASTENING BENCH MODULES
Shirl: Precise heights or tenth supports anY benches can be out he or she needs pending on the set lfor example it there is no bench
- Fasten bench supports with screws to
- Lift modules in place and fix them to the wall. Use glue between wall and support for supports on the walls. Do not install an upper stronger connection. module in case there is a bench skirt in set.
- 3. Lift the bench skirt in place, and attach it to wall from the sides and to the lower bench in the middle. There should be 8mm gap between the lower bench and the bench skirt.
- Place the upper module and fix it in place as described in step two.
CROSS-SECTION OF SAUNA ROOM AND HEIGHT OF BENCH MODULES
Use 4,5×70 screws to fasten bench supports to walls and to fix benches to already fixed supports. Lower module position is approximate (can be placed according to your own preferance). Outdoor bench support must be fixed at the same height as is lenght of vertical supports.
FASTENING GRID WALLS AND ADJUSTING POSTS
- Use sliding brackets to fix the grid wall to the house. Fasten the slider to the wall logs. Leave the side with a slot on the side of grid wall, put the M5 washer between the screw and the slider. Do not fix the screw too tight to enable the house to move differently from the grid wall.
- After the house is built it is necessary to adjust post support. Otherwise house will settle, but not the parts that are supported by post and there will be gaps between wall logs. Loosen nut under post and wait a little bit so the house can settle. Then turn nut back against the plate.
- Adjusting should be done once a month after the house has been built, then once every three months after half a year has passed and after first year it is enough to adjust post supports once or twice a year.
FAQS
Q: Can I customize the dimensions of the components?
A: The components are designed for specific dimensions outlined in the manual to ensure structural integrity. Customization may compromise the stability of the structure.
Q: Are additional tools required for assembly?
A: Basic tools such as screwdrivers, drills, and hammers are recommended for assembly. Refer to the manual for a detailed tool list.
Q: How long does it take to construct the HALDEN S 40 house?
A: Construction time may vary based on experience level, but on average, it can take several days to complete the assembly and construction process.
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