bsaunas Halden XS Square Log Sauna Instruction Manual

June 1, 2024
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bsaunas Halden XS Square Log Sauna

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Product Specifications

  • Model : HALDEN XS 40
  • Components : Various framing, boards, moldings, screws, and fasteners
  • Materials : Wood, metal
  • Dimensions : Vary based on component

Product Usage Instructions

Assembly

  1. Begin by organizing all components according to the installation drawings provided.
  2. Start with the floor framing components AR1 to AR5 and assemble them as per the cutout instructions.
  3. Continue with installing the floorboards (PL-1), roof boards(KL-1), terrace board (TL-1), and other moldings as specified inthe manual.

Door and Window Installation

  1. Install the exterior door with the wooden frame (88x690x1860) using the provided screws and fasteners.
  2. Mount the window (45x845x1792) securely in place and attach the door handle set for the exterior door.

Bench and Support Assembly

  1. Assemble the bench modules and supports as per the dimensions specified.
  2. Attach the additional vertical bench support for stability.

Fastening

  1. Use the appropriate screws and nails provided to secure the various components together.
  2. Refer to the manual for specific screw sizes and quantities required for different parts of the assembly.

FAQ

  • Q: Are additional tools required for assembly?
    • A: Basic tools like a screwdriver, hammer, and measuring tape are recommended for assembly. Specific tools required are listed inthe manual.
  • Q: Can the product be customized?
    • A: The product components are designed to fit together as specified. Customizations may affect structural integrity and are not recommended.

HOUSE: HALDEN XS 40

POS. DESCRIPTION NOTE PCS. PROFILE LENGTH
AR5 IMPREGNATED FLOOR FRAMING   1 45×95 2575
AR4 IMPREGNATED FLOOR FRAMING CUTOUT 1 45×95 2575
AR3 IMPREGNATED FLOOR FRAMING   8 45×95 1980
AR1 IMPREGNATED FLOOR FRAMING CUTOUT 1 45×95 1980
AR2 IMPREGNATED FLOOR FRAMING   1 45×70 1980

PL-1| FLOOR BOARD|  | 18+2| 24×112| 1965
KL-1| ROOF BOARD|  | 25+3| 24×112| 2484
TL-1| IMPREGNATED TERRACE BOARD|  | 17+2| 28×120| 500
PP-1| FLOOR/CEILING/ROOF MOULDING|  | 11+1| 15×55| 2100
RLT-1| ROOF EDGE SUPPORT|  | 2| 45×45| 2780
RL-1| ROOF EDGE BOARD|  | 2| 18×95| 2600
RL-2| ROOF EDGE BOARD|  | 2+1| 18×95| 2900

APL55-1| ****


MOULDINGS FOR 845+845×1792 WINDOW

| ****


1 SET

| 2| 15×55| 1752
APL95-1| 2| 18×95| 1650
APL95-2| 2| 18×95| 1900
APL95-3| 4| 18×95| 1877
UPL95-1| ****

MOULDINGS FOR 690×1860 DOOR

| ****

1 SET

| 1| 18×95| 920
UPL95-2| 2| 18×95| 1890
UPL-1| EXTRA MOULDING|  | 2| 18×95| 2400
 | DESCRIPTION| NOTE| PCS.
---|---|---|---


DOOR/WINDOW

| EXTERIOR DOOR WITH WOODEN FRAME 88x690x1860|  | 1

WINDOW 45x845x1792|  | 2
 |
DOOR HANDLE SET FOR EXTERIOR DOOR| WOODEN| 1
 | DESCRIPTION| NOTE| PCS.
---|---|---|---


COMPONENTS

| BENCH MODULE 600×1992|  | 1
BENCH MODULE 400×1992|  | 1
BENCH SUPPORTS SET 45×45 (560-3PCS, 275-2PCS)|  | 1
ADDITIONAL VERTICAL BENCH SUPPORT 45x45x1000| ADJUSTABLE| 1

3MM SLOPE BOARD| 1996MM| 1
6MM SLOPE BOARD| 1996MM| 1
9MM SLOPE BOARD| 1996MM| 1
12MM SLOPE BOARD| 1996MM| 1

WOODEN VENTILATION LOUVER D100|  | 2
METAL VENTILATION GRID D100|  | 2
DRAINAGE 2000+| OPENS RIGHT| 1
 | DESCRIPTION| PCS.
---|---|---


FASTENERS

| 3.5×50 SCREW FOR FLOOR BOARDS| 200
3×40 STAINLESS SCREW FOR DOOR/WINDOW MOULDINGS| 100
4.2×55 STAINLESS SCREW FOR TERRACE AND ROOF EDGE BOARDS| 200
5×40 SCREW FOR ANGLE BRACKETS| 40
4.5×60 SCREW FOR ROOF EDGE SUPPORT| 30
4.5×70 SCREW FOR BENCH MODULES AND DOOR FRAME| 50
5×90 SCREW FOR FLOOR FRAMING AND CONNECTING WALL LOGS WITH FLOOR FRAMING|


50

6×120 SCREW FOR WALL LOG INTERSECTIONS| 200
6×180 SCREW FOR PURLINS, CONNECTING WALL LOGS WITH FLOOR FRAMING AND WALL LOGS| ****

30

75MM NAIL FOR ROOF BOARDS| 250

ANGLE BRACKET 40x40x40 FOR WINDOWS| 6

BASE PLAN

bsaunas-Halden-XS-Square-Log-Sauna-fig1

FLOOR FRAMING 45×95

bsaunas-Halden-XS-Square-Log-Sauna-fig2

Use two 5×90 screws to fasten joist ends with crossing joists. Fix with parallel joists, when there is no crossing joists.

FASTENING WALL LOGS

  • Fasten first row to the floor framing. Use 5×90 screws for half logs (fix those first) and 6×180 screws for full logs.It is recommended to predrill holes. If necessary use rubber hammer and hit the block to secure logs tightly on top of each other.
  • Use 6×120 screws in each intersection. Try to alternate the placement of drill holes so screws don’t end up on top of each other. It is recommended to predrill the holes.bsaunas-Halden-XS-Square-Log-Sauna-fig3 bsaunas-Halden-XS-Square-Log-Sauna-fig6

WALL A

bsaunas-Halden-XS-Square-Log-Sauna-fig7

WALL B

bsaunas-Halden-XS-Square-Log-Sauna-fig8

WALL 1

bsaunas-Halden-XS-Square-Log-Sauna-fig9

bsaunas-Halden-XS-Square-Log-Sauna-fig10

WALL 2

bsaunas-Halden-XS-Square-Log-Sauna-fig11

  • Add slope boards and drainage details before fixing floorboards.
  • When placing drainage, fix the closed end temporarily ~5mm higher than an opened end to guarantee a slope towards the outer wall for water. After placing floor boards fix it permanently with floor moldings
  • Fasten floor boards with screws from the tongue side of the board. First board should be placed “5mm from wall and when cutting last board make sure there is 5mm gap as well. Leave 2mm gap between floor board (cross cut sides) and walls. Lastly fix mouldings in place.
  • Fasten terrace boards with two arrows in each connectionbsaunas-Halden-XS-Square-Log-Sauna-fig12
  • FLOOR BOARDSbsaunas-Halden-XS-Square-Log-Sauna-fig14 bsaunas-Halden-XS-Square-Log-Sauna-fig15

ROOF BOARDS

bsaunas-Halden-XS-Square-Log-Sauna-fig16

  1. Fix purlins with 6×180 screws (predrill holes).
  2. Fix roof boards with 75mm nails (2pcs for each connection).
  3. Fasten roof edge support and board. Use 4,5×60 screws lone for every other board ending) to fix edge support. For edge boards use 4,2×55 srews.
  4. Cut gable edge boards to length and fix with 4,2×55 screws.

FASTENING DOORS/ WINDOWS

bsaunas-Halden-XS-Square-Log-Sauna-fig17

  1. Fasten 40x40x40 angle brackets to window jambs (3pcs for each side) with two 5×40 screws.Make sure that brackets are 3mm inside from the outer surface of the jamb, so there will be enough room for screw heads when mounting windows to walls and fixing moldings.
  2. Lift the window in place and fasten angle brackets to the wall with 5×40 screws (2pcs for each bracket).
  3. Fasten moldings with 3×40 screws. Moldings should cover about 20mm of the frame.
    • 1. Lift the door in place and fix it to a wall by screwing 4,5×70 screws through a wall to the frame.
    • 2. Fasten moldings with 3×40 screws. Molding coverage is about 20mm on the upper molding and 10mm on the sides. There are no moldings on the side of the frame.

DOOR/WINDOW MOULDINGS

bsaunas-Halden-XS-Square-Log-Sauna-fig18

FASTENING BENCH MODULES

This is an overall manual for bench modules. You can skip some of the steps depending on the set (for example if there is no bench skirt). Precise heights for bench supports and benches can be found on the next page.

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  1. Fasten bench supports with screws fo the wall. Use glue between the wall and support for a stronger connection.
  2. Lift modules in place and fix them to the supports on the walls. Do not install an upper module in case there is a bench skirt in the set.
  3. Lift the bench skirt in place, and attach it to wall from the sides and to the lower bench in the middle. There should be 8mm gap between the lower bench and the bench skirt.
  4. Place the upper module and fix it in place as described in step two.

CROSS-SECTION OF SAUNA ROOM AND HEIGHT OF BENCH MODULES

Use 4,5×70 screws to fasten bench supports to walls and to fix benches to already fixed supports. The lower module position is approximate (can be placed according to your own preference).

bsaunas-Halden-XS-Square-Log-Sauna-fig20

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