RECOM RAC20-K AC DC Converter User Guide

June 1, 2024
RECOM

RECOM RAC20-K AC DC Converter

Product Information

Specifications

  • Product Name: RAC20-K AC/DC Converter
  • Output Power: 20 Watts
  • Output Voltage Range: Varies based on model
  • Input Voltage Range: 85-264 VAC / 85-305 VAC
  • Efficiency: Typically between 84% to 86%
  • Compliance: RoHS 2+, EN-60335-1, REACH, ERP, IEC/EN standards certified

Product Usage Instructions

Overview

The RAC20-K AC/DC Converter is a regulated converter suitable for various applications requiring a reliable power source.

Installation

  1. Ensure the input voltage matches the specified range for the model.
  2. Connect the output terminals as needed for your application.
  3. Securely mount the converter in a well-ventilated area to prevent overheating.

Operation
Once installed, power on the converter by connecting it to a compatible power source within the specified input voltage range.

Maintenance
Regularly inspect the converter for any signs of damage or overheating. Keep the unit clean and free from dust accumulation.

Frequently Asked Questions (FAQ)

  • Q: What is the typical efficiency of the RAC20-K AC/DC Converter?
    A: The typical efficiency ranges between 84% to 86% depending on the specific model.

  • Q: How do I select the appropriate model for my application?
    A: Refer to the Selection Guide in the user manual to choose the model based on your input and output voltage requirements.

Features

  • Wide input range 85-264VAC / 85-305VAC
  • Standby mode optimized PSU (ENER Lot 6)
  • Operating Altitude up to 5000m
  • Operating temperature range: -40°C to +85°C
  • Class II installations (without FG)
  • EMC compliant without external components
  • No load power consumption 40mW typ.

Description

The RAC20-K series are highly efficient PCB-mount power conversion modules with ultra-low energy losses especially in light load conditions, making them a benchmark for always-on and standby mode operations, which are typically coming along with IoT and smart applications. The power supply units cover worldwide mains input range of 85VAC up to 305VAC and come with international safety certifications for industrial, AV and ITE as well as household standards. These AC/DC modules operate in a temperature range of -40°C to +85°C with up to 5000m operating altitude and offer fully protected single or dual outputs as well as EMC class B compliance without the need of any external components in floating connections. Modified versions for OVC III requirements are available on request.

Selection Guide

RECOM-RAC20-K-AC-DC-Converter-FIG-
\(12\)

20 Watt 2“ x 1“ Single and Dual OutputRECOM-RAC20-K-AC-DC-Converter-FIG-
\(3\)

Notes:

  • Note1: Efficiency is tested at 230VAC input and constant resistive load at +25°C ambient
  • Note2: Max Cap Load is tested at nominal input and full resistive load

IEC/EN62368-1 certified
UL62368-1 certified
CAN/CSA-C22.2 No. 62368-1-14 certified
IEC60335-1 5th Ed. certified
IEC/EN60335-1 certified
IEC/EN61558-1 certified
IEC/EN61558-2-16 certified
IEC/EN61204-3 compliant
EN55032/14 compliant
EN55024 compliant
CB Report

Model Numbering

RECOM-RAC20-K-AC-DC-Converter-FIG-
\(4\)

Notes:

  • Note3: Add suffix “/277” for wider input voltage range (85-305VAC)
  • For detailed information, refer to “Nominal Input Voltage (5, 6)” without suffix= standard input range 85-264VAC
  • Note4: Add suffix „W“ for wired version (single output only, “277/W” combination on request) without suffix= standard THT version refer to “Model Matrix”

Model Matrix

Model| /277| /W| /277/W
5| x| x| on request
7| N/A| on request| N/A
12| x| x| on request
15| x| x| on request
24| x| x| on request
48| N/A| x| on request
12D| x| N/A| N/A
15D| x| N/A| N/A
x = standard portfolio / on request = MOQ may apply on project base / N/A= not available

Specifications

BASIC CHARACTERISTICS

Parameter| Condition| Min.| Typ.| Max.
Internal Input Filter|  | Pi type
Nominal Input Voltage (5, 6)| 50/60Hz| standard version “/277” version| 100VAC|  | 240VAC

277VAC

 | standard| 47-63Hz| 85VAC|  | 264VAC
Operating Range| DC| 120VDC| 370VDC
“/277” version| 47-63Hz| 85VAC|  | 305VAC
 | DC| 120VDC| 430VDC
 | 115VAC|  |  | 450mA
Input Current| 230VAC| 400mA
 | 277VAC| 300mA
 |  | 115VAC|  |  | 20A
Inrush Current| cold start at +25°C| 230VAC| 40A
 |  | 277VAC| 50A
No Load Power Consumption| 230VAC|  | 40mW|
ErP Lot 6 Standby Mode Conformity (Output Load Capability)| 0.5W

Input Power = 1.0W

2.0W

|  |  | 0.3W

0.7W

1.6W

Input Frequency Range| AC Input| 47Hz|  | 63Hz
Minimum Load (9)| single

dual (required for regulation on both outputs)

| 0%|

10%

|
 | 115VAC| 0.6|  |
Power Factor| 230VAC| 0.5
 | 277VAC| 0.45
Start-up Time|  |  | 150ms|
Rise Time|  |  | 40ms|
 | 115VAC|  | 12ms|
Hold-up Time| 230VAC| 60ms
 | 277VAC| 90ms
Internal Operating Frequency|  |  |  | 100kHz
Output Ripple and Noise (7)| 20MHz BW| 5Vout others|  | 100mVp-p|

1% of Vout

RECOM-RAC20-K-AC-DC-Converter-FIG- \(5\)

Efficiency vs. Load

RECOM-RAC20-K-AC-DC-Converter-FIG- \(6\)

REGULATIONS

RECOM-RAC20-K-AC-DC-Converter-FIG-
\(13\)

RECOM-RAC20-K-AC-DC-Converter-FIG- \(7\)

PROTECTIONS

Parameter Type Value
Input Fuse (9) internal standard version
/277 versions non, refer to “Protection Circuit”
Short Circuit Protection (SCP) below 100mΩ hiccup, auto recovery
Over Voltage Protection (OVP)   150% – 195%, latch off mode
Over Current Protection (OCP)   110% – 130%, hiccup mode
Over Voltage Category (10)   OVCII
Class of Equipment   Class II
Isolation Voltage (11) I/P to O/P tested for 1 minute
Isolation Resistance Viso = 500VDC 1GΩ min.
Isolation Capacitance   100pF max.
Insulation Grade   reinforced
Leakage Current   0.25mA max.

RECOM-RAC20-K-AC-DC-Converter-FIG- \(8\)

ENVIRONMENTAL

Parameter Condition Value
Operating Temperature Range @ natural convection 0.1m/s full load

+55°C
refer to “Derating Graph”| -40°C to +85°C
Maximum Case Temperature|  | +95°C
Temperature Coefficient|  | 0.05%/K
Operating Altitude (12)|  | 5000m
Operating Humidity| non-condensing| 20% – 90% RH max.
IP Rating|  | IP20
Pollution Degree|  | PD2

Vibration

| according to MIL-STD-202G according to IEC 60068-2-27 according to IEC 60068-2-65 according to IEC 60068-2-64| 10-500Hz, 2G 10min./1cycle, period 60min. along x,y,z axes

3 axis, 40 g half sine, 11 ms shock 5-500Hz, 20m/s², 1 Oct/min, 15min 10-500Hz; RMS 23,4m/s² ; 15min

Notes:

Note12: Recognized by safety agency for safe operation up to 5000m. High altitude operation may impact the performance and lifetime.

Please contact RECOM tech support for advice

RECOM-RAC20-K-AC-DC-Converter-FIG- \(9\)

Parameter Condition Value
Design Lifetime +25°C

+55°C

| 130 x 10³ hours 16 x 10³ hours
MTBF| according to MIL-HDBK-217F, G.B.| +25°C

+40°C

| >1196 x 10³ hours

955 x 10³ hours

SAFETY AND Certification

Certificate Type (Safety) Report / File Number Standard

Audio/Video, information and communication technology equipment – Safety requirements| E224736| UL62368-1, 2nd Edition, 2014 CAN/CSA C22.2 Nr. 62368-1-14, 2nd Ed. 2014
Audio/Video, information and communication technology equipment – Safety requirements (CB Scheme)|

E491408-A6008-CB-1

| IEC62368-1:2014 2nd Edition
Audio/Video, information and communication technology equipment – Safety requirements (LVD)| EN62368-1:2014 + A11:2017
Household and similar electrical appliances – Safety – Part 1: General requirements (CB Scheme)| 4392216.50

4397422.50

| IEC60335-1:2010 5th Edition + AM1:2013
Household and similar electrical appliances – Safety – Part 1: General requirements| LCS180508046AS| IEC60335-1:2010 + AMD2:2016 + COR1:2016 EN60335-1:2012 + A11:2014 + A13:2017
Safety of power transformers, power supplies, reactors and similar products for supply voltages up to 1100 V (CB Scheme)|

50198090 001

| IEC61558-1:2005 2nd Edition + A1:2009
Safety of power transformers, power supplies, reactors and similar products for supply voltages up to 1100 V| EN61558-1:2005 + A1:2009
Safety of power transformers, power supplies, reactors and similar products for supply voltages up to 1100 V Part 2: Particular requirements (CB Scheme)|

50198090 001

| IEC61558-2-16:2009 1st Edition + A1:2013
Safety of power transformers, power supplies, reactors and similar products for supply voltages up to 1100 V Part 2: Particular requirements| EN61558-2-16:2009 + A1:2013
Certificate Type (Safety)| Report / File Number| Standard
---|---|---
Safety requirements for power electronic converter systems and equipment – Part 1: General (CB Scheme)|

CN21R4QC001

| IEC62477-1:2012 + A1:2016, 1st Edition
Safety requirements for power electronic converter systems and equipment – Part 1: General (LVD)| EN62477-1:2012 + A11:2014 + A1:2017
EAC| RU-AT.03.67361| TP TC 004/2011
RoHS2|  | RoHS-2011/65/EU + AM-2015/863
EMC Compliance| Condition| Standard / Criterion
Low voltage power supplies, d.c. output Part 3: Electromagnetic compatibility (EMC)|  | IEC/EN61204-3:2018, Class B
Electromagnetic compatibility of multimedia equipment – Emission requirements| without external filter| EN55032:2015, Class B
Electromagnetic compatibility of household appliances, electric tools and similar apparatus – Emission Requirements|  | EN55014-1:2006 + A2:2011
Information technology equipment – Immunity characters – Limits and methods of measurement|  | EN55024:2010 + A1:2015
Electromagnetic compatibility of household appliances, electric tools and similar apparatus – Immunity Requirements|  | EN55014-2:2015
ESD Electrostatic discharge immunity test| Air ±8kV, Contact ±4kV| EN61000-4-2:2009, Criteria B

Radiated, radio-frequency, electromagnetic field immunity test

|

80MHz – 6GHz: 10V/m

1.4GHz – 2GHz: 3V/m

2.0GHz – 2.7GHz: 1V/m

|

EN61000-4-3:2006 + A1:2008, Criteria A

Fast Transient and Burst Immunity| AC Port: ±2.0kV DC Port: ±2.0kV| EN61000-4-4:2012, Criteria B
Surge Immunity| AC Port: L-N ±1.0kV

DC Port: ±0.5kV

| EN61000-4-5:2014 + A1:2017, Criteria B
Immunity to conducted disturbances, induced by radio-frequency fields| AC Port: 10V DC Port: 10V| EN61000-4-6:2014, Criteria A
Power Magnetic Field Immunity| 50Hz, 30A/m| EN61000-4-8:2010, Criteria A

Voltage Dips and Interruptions

| Voltage Dips 20%

Voltage Dips 30%

Voltage Dips 60%

Voltage Dips 100% Voltage Interruptions > 95%

| EN61000-4-11:2004 + A1:2017, Criteria C EN61000-4-11:2004 + A1:2017, Criteria C EN61000-4-11:2004 + A1:2017, Criteria C EN61000-4-11:2004 + A1:2017, Criteria B EN61000-4-11:2004 + A1:2017, Criteria C
Limits of Voltage Fluctuations & Flicker|  | EN61000-3-3:2013
Limitations on the amount of electromagnetic interference allowed from digital and electronic devices|  | FCC 47 CFR Part 15 Subpart B, Class B
American National Standard for Methods of Measurement of Radio-Noise Emissions from Low-Voltage Electrical and Electronic Equipment in the Range of 9 kHz to 40 GHz|  | ANSI C63.4-2014, Class B
Notes:

Note14: If output is connected to GND, please contact RECOM tech support for advice

DIMENSION AND PHYSICAL CHARACTERISTICS

Parameter Type Value

Material

| case potting PCB

baseplate

| black plastic, (UL94V-0) silicone, (UL94V-0) FR4, (UL94V-0)

black plastic, (UL94V-0)

Dimension (LxWxH)|  | 52.5 x 27.4 x 23.0mm
Weight| THT

wired

| 60g typ. 65g typ.

Dimension Drawing

RECOM-RAC20-K-AC-DC-Converter-FIG-
\(10\) RECOM-RAC20-K-AC-DC-Converter-FIG-
\(11\)

PACKAGING INFORMATION

Parameter Type Value
Packaging Dimension (LxWxH) pin wired tube tray

488.0 x 202.0 x 47.0mm

Packaging Quantity| tube tray| 15pcs 20pcs
Storage Temperature Range|  | -40°C to +85°C
Storage Humidity| non-condensing| 20% to 90% RH max.

The product information and specifications may be subject to changes even without prior written notice.The product has been designed for various applications; its suitability lies in the responsibility of each customer. The products are not authorized for use in safety-critical applications without RECOM’s explicit written consent. A safety-critical application is an application where a failure may reasonably be expected to endanger or cause loss of life, inflict bodily harm or damage property. The applicant shall indemnify and hold harmless RECOM, its affiliated companies and its representatives against any damage claims in connection with the unauthorized use of RECOM products in such safety-critical applications.
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