SEALEY TP9912.V2 AdBlue Transfer Pump Portable Instruction Manual

SEALEY TP9912.V2 AdBlue Transfer Pump Portable

Specifications:

• Model Number: TP9912.V2 TP99230
• High standard manufacturing
• Years of trouble-free performance with proper usage and maintenance

Product Usage Instructions

Safety

Electrical Safety

It is crucial to follow these electrical safety guidelines:

• Check all electrical equipment and appliances for safety before use.
• Inspect power supply leads, plugs, and connections for wear and damage.
• Use an RCD with all electrical products.
• Ensure insulation on cables and appliances is safe.
• Regularly inspect power supply cables and plugs for wear or damage.
• Ensure correct voltage rating on the appliance matches the power supply.
• Avoid pulling or carrying the appliance by the power cable.
• Do not use worn or damaged cables, plugs, or connectors.
• If cable or plug is damaged, switch off electricity supply and seek qualified repair.

General Safety

Additional safety precautions when using the equipment:

• Use the pump only with urea and aqueous media, not with explosive liquids like petrol.
• Avoid operating the pump in areas with explosion risks.
• Disconnect the pump from power before servicing or maintenance.
• Maintain the pump in good condition and drain it before dismantling.
• Maintain balance and footing during installation and usage.
• Ensure the transfer area is well-lit and clutter-free.
• Match the pump voltage to the power supply voltage.
• Keep unauthorized persons away from the working area.
• Use genuine parts for replacement/repair to avoid warranty invalidation.
• Do not use the pump without the delivery nozzle attached.
• Avoid starting or stopping the pump by switching on/off at mains power supply or disconnecting from battery.

Frequently Asked Questions

Q: Can this pump be used with petrol?

A: No, this pump is designed for use with urea and aqueous media only. It should not be used with petrol or similar explosive liquids.

Q: What should I do if the power cable or plug is damaged?

A: If the cable or plug is damaged during use, switch off the electricity supply and seek repairs from a qualified electrician immediately to ensure safety.

Q: Should I disconnect the pump from power before maintenance?

A: Yes, it is important to disconnect the pump from mains or battery power before demounting, servicing, or performing any maintenance to prevent accidents.

MODEL NO: TP9912.V2 TP99230

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

SAFETY

ELECTRICAL SAFETY

• WARNING! It is the user’s responsibility to check the following:

  • Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical products.
    Electrical safety information. It is important that the following information is read and understood:

  • Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.

  • Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure. Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the Correct fuse.

  • Check all electrical equipment and appliances to ensure that they are safe before using. Inspect power supply leads, plugs and all electrical connections for wear and damage. Sealey recommend that an RCD (Residual Current Device) is used with all electrical products.
    Electrical safety information. It is important that the following information is read and understood:

  • Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply.

  • Regularly inspect power supply cables and plugs for wear or damage and check all connections to ensure that they are secure. Important: Ensure that the voltage rating on the appliance suits the power supply to be used and that the plug is fitted with the Correct fuse.

GENERAL SAFETY

• WARNING! Ensure health & safety, government and local authority regulations relating to the transfer of AdBlue® are adhered to when using this equipment. Familiarise yourself with the pump’s applications and limitations, and specific potential hazards peculiar to the pump.
• WARNING! These pumps are designed for use with urea and aqueous media only. DO NOT use for petrol or similar explosive liquids.
• DANGER: The electric pump is not protected against explosion and should therefore not be operated in areas where there is a risk of explosion.
• WARNING! Disconnect the pump from the mains or battery power before demounting, servicing or performing any maintenance.
  • Maintain pump in good condition (use authorised service agent). Drain pump and pipes before dismantling.
  • Maintain correct balance and footing when installing and using the pump. Ensure the floor is not slippery and wear non slip shoes.
  • Ensure the transfer area is free of clutter and has adequate lighting.
  • Ensure that the voltage of the pump matches the voltage of the supply.
  • Keep children and unauthorised persons away from the working area.
  • Replace/repair damaged parts. Use genuine parts. Unauthorised parts are dangerous and will invalidate warranty.
  • DO NOT use the pump without the delivery nozzle attached.
  • DO NOT start or stop the pump by switching on or off at the mains power supply. or disconnecting from battery.
  • DO NOT operate the unit with wet hands. We recommend use of chemical resistant gloves and goggles.
  • DO NOT run the pump dry. If this occurs the pump could be damaged and your warranty will be invalidated.
    IMPORTANT: It is the installer’s responsibility to ensure that all supply pipes, fixtures and fittings are adequate for the safe flow of liquid urea.

INTRODUCTION

Electric 12V membrane pump specifically designed for the distribution of AdBlue®. Self-priming unit provides a flow rate of up to 34L/min. Supplied with total of 4m hose, 2m delivery and 2m suction. Manual delivery nozzle and 2m cables with battery clamps. All materials and seals used on this pump are suitable for use with AdBlue®.

SPECIFICATION

ASSEMBLY

1. Attach the feet of the pump unit to a stable surface using 4 suitable screws or bolts (not supplied).

2. Remove blanking plugs from suction (fig.1.B) and delivery (fig1.D) ports and push hoses (figs.1.A and 1.C) onto the connectors, first placing a loose hose clip over the hose.
   NOTE: the flow direction is marked on the pump.

3. Tighten the hose clips onto the hoses.

4. Immerse the suction strainer in the AdBlue® container.

5. Connect to the appropriate electric power supply by means of battery clips (TP9912.V2) or mains plug (TP99230).

INSTALLATION

SITE INSTALLATION. It is the responsibility of the owner of the equipment to ensure that the siting of the AdBlue® container and the installation and operation of the pump is carried out in such a way as to prevent any leakage which could contaminate water courses or drinking water for people or animals. The owner should liaise with local authorities, health and safety and water authorities to ensure that the installation is safe.

OPERATION

1. These pumps, being of positive displacement design, do not require priming. When first used, there will be a slight delay as air is cleared from the system.

2. To operate: switch the pump motor on using the rocker switch above the motor (O=”OFF”, I=”ON”). The motor will start.

3. Place the nozzle in the AdBlue® vessel to be filled and squeeze the delivery trigger (fig.2.A).

4. If using the latch (fig.2.B), use with care as there is no automatic cut-off fitted to the nozzle.

5. When delivery is complete, release the delivery trigger: delivery will stop but the pump will continue to run.

6. Turn the pump off using the rocker switch.
   To avoid damage DO NOT run the pump with no delivery for longer than necessary. IN NO CIRCUMSTANCES run in this state for more than 3 minutes.

7. Store the nozzle so as to prevent spillage of urea into the environment.

MAINTENANCE

1. The pump has been designed for low maintenance. Should any problems occur return to your Sealey stockist.
2. Clean the entire installation and inspect all piping and connections for leaks. Rectify any damage immediately.
3. Inspect the filter at the end of the suction tube every time the tank is refilled. Clean if necessary.

ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids according to local regulations.

WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid waste authority for recycling information.

NOTE: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior notice. Please note that other versions of this product are available. If you require documentation for alternative versions, please Email or call our technical team on [email protected] or 01284 757505.

IMPORTANT: No Liability is accepted for incorrect use of this product.

WARRANTY: Guarantee is 12 months from purchase date, proof of which is required for any claim.

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

01284 757500
[email protected]
www.sealey.co.uk

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