Aeroquip EC881 hose performance guide

Navigating Hydraulic Hose Choices:

Comparing Aeroquip EC881 hose

to SAE 100R12 spiral hose

Aeroquip® by Danfoss EC881 Dynamax® hose exceeds EN857 Type 2SC specifications

There are a million reasons to choose Aeroquip EC881 Dynamax hose.

Well, actually one million +

Danfoss is proud to introduce the Aeroquip® Dynamax® EC881 hose, the new high performing, two wire EN857 2SC braided hose, qualified to one million impulse cycles. The Dynamax EC881 hose outperforms the typical EN857 2SC 200,000 impulse cycle requirement by 5X, in addition to providing a range of other benefits such as: lighter weight, higher abrasion resistance, and higher pressure & temperature ratings. Aeroquip by Danfoss Dynamax EC881 hose provides many advantages in applications such as agriculture, oil & gas, and mining including reduced cost, decreased downtime, and better fuel efficiency. See below for more information regarding applications, features and benefits:

Applications

• Compact construction equipment
• Agricultural equipment
• Mining
• Oil & Gas
• Forestry/Logging equipment
• Waste/Refuse trucks
• Aerial lifts

Features

• One million impulse cycle performance
• Higher pressure ratings than standard two wire braided hose
• Low compression set due to new Dura-Pulse™ inner tube
• Dynamax EC881 hose provides superior flexibility (1/3 SAE 100R2 bend radius at 100°C)
• Dura-Tuff™ premium abrasion cover

Benefits:

• Extended product life expectancy over standard EN857 Type 2SC hoses
• Allows for use in a broader range of hydraulic systems where four spiral hoses may have been required in the past
• Better sealing and leak free performance
• Improved flexibility for easier installation in tight spaces
• Provides additional abrasion resistance which is a leading cause of hydraulic hose failures

Why replace spiral hose with Aeroquip EC881 Dynamax two wire braided

hose?

|

EC881 two wire braided hose vs SAE100R12 spiral hose

---|---

Premium EC881 two wire braid hose

|

Standard four wire 100R12 spiral hose

Pressure|

EC881 hose

| SAE 100R12 Spiral hose
Hose sizes| -6| 5,800|

4,000

-8

| 5,220| 4,000
-10| 5,075|

4,000

-12| 4,785| 4,000
-16| 4,060| 4,000
Bend Radius|

EC881 hose

| Spiral hose
Hose sizes| -6| 1.65|

4.92

-8

| 2.36| 7.09
-10| 2.68|

7.87

-12

| 3.15| 9.45
-16| 5.91|

11.81

Weight|

EC881 hose

| Spiral hose
Hose sizes| -6| .28|

.47

-8

| .39| .59
-10| .50|

.70

-12

| .69| .90
-16| .99|

1.20

Temperature|

EC881 hose

| Spiral hose
All sizes| -50º F to 260º F (-46º C to 126º C)|

-40º F to 248º F (-40º C to 120º C)

Impulse life|

EC881 hose

| Spiral hose
All sizes| 1,000,000 impulse cycles|

500,000 impulse cycles

Fittings|

EC881 hose

| Spiral hose
All sizes| Z series braided fittings|

Spiral fittings

efficient machines
Better flexibility & 1/3 bend radius| Easier to route/replace and requires less hose overall
High pressure rating| Longer hose life, more application options & improved safety factors
1A series fittings| Lower cost than spiral fittings and minimizes inventory by eliminating the need to stock spiral fittings
One million impulse cycles| Longer hose life, more application options & improved safety factors
Dura-Tuff® premium abrasion cover| 8x higher abrasion resistance for longer hose life, more application options & improved safety factors
Higher operating temperature| Longer hose life, more application options & improved safety factors

EC881 two wire braid hose vs 100R12 four wire spiral hose

reduced cost

————————

reduced weight

————————

better flexibility

————————

higher pressure rating

————————

higher operating temp

————————

more impulse life

————————

higher abrasion resistance

————————

1/3 BEND
and over 50% more flexible

————————

1 MILLION
qualified cycles

 Premium

EC881 Core premium Dynamax ultra-performance two wire braided hose

Exceeds: SAE 100R16 | SAE 100R19 | EN 857 2SC | ISO 18752

Typical application:

Hydraulic systems with petroleum and water-based fluids, for general industrial service.

This Dynamax ultra-performance hose with the Danfoss Dura-Pulse inner tube combines the lightweight flexibility of a two-wire braided hose with the pressure and performance of spiral 100R12 hoses (-16 and smaller).

Agency specifications:| ABS | DNV | MSHA
---|---
Hose construction:| Inner tube:

Dura-Pulse patented tube

| Reinforcement:

Two wire braid

| Cover:

Dura-Tuff premium abrasion

Operating temperature:| -46°C to +126°C (-50°F to +260°F)
-46º C to +70º C (-50 to +158º F) for water based hyd. fluids
0º C to +70º C (+32ºF to 158º F) for water
Qualified fittings:| 1A series
PART| SIZE DIMENSIONS| PRESSURE| BEND| WEIGHT
---|---|---|---|---

| Hose I.D.| Hose O.D. (nominal)| Working Pressure| Min. Burst pressure| Min.

Bend Radius| Weight
|

mm

| in| mm| in| bar| psi| bar| psi| mm| in| kg/m|

lbs/ft

EC881-4|

6,4

| 0.25| 13,6| 0.54| 450| 6,525| 1800| 26,100| 33| 1.30| 0,32|

0.22

EC881-6|

9,5

| 0.38| 17,3| 0.68| 400| 5,800| 1600| 23,200| 42| 1.65| 0,42|

0.28

EC881-8|

12,7

| 0.50| 17,3| 0.68| 360| 5,220| 1440| 20,880| 60| 2.36| 0,58|

0.39

EC881-10|

15,9

| 0.62| 24,0| 0.94| 350| 5,075| 1400| 20,300| 68| 2.68| 0,75|

0.50

EC881-12|

19,0

| 0.75| 27,9| 1.10| 330| 4,785| 1320| 19,140| 80| 3.15| 1,03|

0.69

EC881-16|

25,4

| 1.00| 34,6| 1.36| 280| 4,060| 1120| 16,240| 150| 5.91 | 1,47|

0.99

EC881-20|

31,8

| 1.25| 43,4| 1.71| 172| 2,500| 688| 9,980| 210| 8.27| 1,75|

1.18

EC881-24|

38,1

| 1.50| 51,8| 2.04| 138| 2,000| 552| 8,000| 250| 9.84| 1,91|

1.28

Choosing between braided or spiral hose?

What pressure (psi) is needed?

Choosing between a braided or spiral hydraulic hose depends on several factors.

Braided hose:
Flexible | Tighter bend radius | Compact applications with frequent movement | Medium/High pressure
Braided hoses are ideal for applications requiring flexibility and a tighter bend radius, making them suitable for installations with limited space or where frequent movement occurs. They provide excellent resistance to abrasion and are often preferred for medium-pressure hydraulic systems.

Spiral hose:
Rigid | Strong | Heavy-duty machines or industrial settings | High pressure
Spiral hoses are better suited for high-pressure applications due to their reinforcement structure, which offers greater strength and support under intense pressure conditions. They are commonly used in heavy-duty industrial settings or machinery requiring robust hydraulic performance.

Ultimately, the decision between braided and spiral hoses should consider the specific requirements of the hydraulic system, including pressure levels, flexibility needs, and environmental factors, to ensure optimal performance and longevity.

Braided –
Medium pressure hose

Spiral –
High pressure hose

Identify hose construction: braided or spiral

Check your layline.

BRAIDED

1. MatchMate:
   1 A on fitting pairs with layline 1A

2. Braided:
   Number of rings on fitting correspond to ring icons on layline

1-wire braided

1. MatchMate:
   1 A on fitting pairs with layline 1A

2. Braided:
   Number of rings on fitting correspond to ring icons on layline

2-wire braided

SPIRAL

1. MatchMate:
   4S on fitting pairs with byline 4S/6S

2. Spiral:
   Number of rings on fitting correspond to 4S on layline
   4S
   4-wire spiral

3. MatchMate:
   6S on fitting pairs with layline 4S/6S

2. Spiral:
   Number of rings on fitting correspond to 6S on layline
   6S
   6-wire spiral

Hydraulic hose FAQs

Critical considerations when selecting a hydraulic hose

Temperature

• Temperature significantly impacts hydraulic hose performance, durability, and safety.
• Hoses are designed for specific temperature ranges, exceeding which can cause degradation, leakage, or system failure.
• High temperatures can soften or weaken hoses, increasing the risk of bursts, while low temperatures can cause stiffness or cracking, impeding fluid flow.
• Selecting hoses based on temperature conditions is crucial for optimal performance, reliability, and longevity.
• Considering temperature factors during hose selection mitigates risks, enhances system efficiency, and prolongs hydraulic component lifespan.

Fluid compatibility

• Fluid compatibility is crucial when choosing a hydraulic hose.
• Using the wrong fluid can damage both the hose and the entire system.
• Different fluids have varying properties; using an incompatible one can degrade hose materials over time, leading to leakage or system failure.
• Incompatible fluids may compromise seals and other components.
• Ensuring the hose is compatible with the fluid used is essential for maintaining performance, reliability, and safety.

Hose size

• Choosing the right hydraulic hose size is vital for optimal performance and safety.
• A hose that is too small can restrict fluid flow, leading to inefficiencies and potential overheating.
• Conversely, an oversized hose may cause fluid leakage and reduced system responsiveness.
• Consider factors such as flow rate, pressure requirements, hose length, and fitting compatibility to determine the correct size.
• Consulting system specifications and seeking guidance from manufacturers can help identify the best hose size for your application.

Industry standards & certifications

• Industry standards and certifications ensure hydraulic hose quality, reliability, and safety.
• Organizations like ISO and SAE set rigorous standards covering factors such as size, construction, and performance.
• Compliance assures users of hoses meeting criteria for durability, pressure ratings, temperature ranges, and resistance to abrasion.

Impulse life

• The hydraulic hose impulse life cycle measures a hose’s durability and performance under pressure surges or impulses.
• Hydraulic systems often experience pressure fluctuations due to rapid changes in fluid flow, exerting stress on the hose.
• If not designed to withstand such conditions, the hose may weaken or fail.
• Manufacturers subject hoses to standardized impulse tests simulating real-world conditions, quantifying their ability to withstand pressure surges without degradation.
• Selecting hoses with appropriate impulse life ratings ensures reliable performance, minimizing the risk of unexpected downtime.

Hydraulic hose specs

Which specs call out braided and spiral hose construction?

SAE specs

Spec| Braided Hose Construction| Spec| Spiral Hose Construction
---|---|---|---
SAE 100R1| One wire braid| SAE 100R9| Four wire spiral
SAE 100R2| Two wire braid| SAE 100R12| Four wire spiral
SAE 100R3| Two wire braid| SAE 100R13| Four/Six wire spiral
SAE 100R5| One wire braid| SAE 100R15| Four/Six wire spiral
SAE 100R6| One wire braid| |
SAE 100R16| One/Two wire braid| |
SAE 100R17| One/Two wire braid| |

SAE specialty specs

EN specs

Spec| Braided Hose Constructions| Spec| Spiral Hose Construction
---|---|---|---
EN 853 1SN| One wire braid| EN 856 4SH| Four wire spiral
EN 853 2SN| Two wire braid| EN 856 4SP| Four wire spiral
EN 857 1SC| One wire braid| |
EN 857 2SC| Two wire braid| |

EN hose series descriptions

Spec| Braided Hose Constructions| Spec| Spiral Hose Construction
---|---|---|---
1ST| One wire braid – standard cover| 4SP| Four wire spiral
1SN| One wire braid – thin cover| 4SH| High pressure – Four wire spiral
2ST| Two wire braid – standard cover| |
2SN| Two wire braid – thin cover| |
1SC| Compact one wire braid| |
2SC| Compact two wire braid| |

Government agencies

MSHA
US Mine Safety and Health Administration

USCG
US Coast Guard

DNV
DNV/GL (USA) WC

Industry agencies

DIN
Deutsche (German) Industrial Norme (Replaced by EN)

EN
Committee for European Normalization

ABS
American Bureau of Shipping

SAE
Society of Automotive Engineers

UL
Underwriters Laboratories

ISO
International Standards Organization

Danfoss Power Solutions , Nordborgvej 81, 6430 Nordborg, Denmark, Tel. +45 74 88 22 22, Fax +45 74 65 25 80
www.danfoss.com, E-mail: info@danfoss.com

Any information, including, but not limited to information on selection of product, its application or use, product design, weight, dimensions, capacity or any other technical data in product manuals, catalogues descriptions, advertisements, etc. and whether made available in writing, orally, electronically, online or via download, shall be considered informative, and is only binding if and to the extent, explicit reference is made in a quotation or order confirmation. Danfoss cannot accept any responsibility for possibly errors in catalogues, brochures, videos and other material. Danfoss reserves the right to alter its products without notice. This also applies to products ordered but not delivered provided that such alterations can be made without changes to form, fit or function of the product. All trademarks in this material are property of Danfoss A/S or Danfoss group companies. Danfoss and the Danfoss logo are trademarks of Danfoss A/S. All rights reserved.

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Documents / Resources

| Danfoss EC881 Navigating Hydraulic Hose Choices [pdf] Installation Guide
EC881 Navigating Hydraulic Hose Choices, EC881, Navigating Hydraulic Hose Choices, Hydraulic Hose Choices, Hose Choices, Choices
---|---

References

• Engineering Tomorrow | Danfoss

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