Chicago Pneumatic CP8609-B Battery Torque Wrench Instruction Manual

Chicago Pneumatic CP8609-B Battery Torque Wrench

Specifications

• Model: CP8609-B, CP8609-BT, CP8609-C, CP8609-CT, CP8609-xC, CP8609-xCT
• Free Speed (rpm): 15
• Min. Recommended Ambient: 0°C
• Max. Torque Rev. (Nm): 900
• Max. Torque Rev. (ft.lb): 665
• Square Size: 1″
• Battery capacity (Ah): 2.5
• Battery voltage (V): [Not provided in the text]

Product Usage Instructions

Installation
Follow the steps below for proper installation:

1. Refer to the Installation Instruction section in the manual for detailed installation steps.

Troubleshooting
If you encounter issues with the nutrunner, follow these steps:

1. Refer to the Troubleshooting section in the manual for guidance.
2. Check the Error Codes section for specific error messages and their meanings.

FAQ

• Q: What do the safety signal words DANGER, WARNING, CAUTION, and NOTICE mean?
  A: The safety signal words indicate the level of hazard associated with a situation. DANGER signifies a hazardous situation resulting in death or serious injury, WARNING indicates a hazardous situation that could lead to death or serious injury, CAUTION warns of potential minor or moderate injuries, and NOTICE addresses practices not related to personal injury.

• Q: Where can I find more information about accessories and spare parts?
  A: You can visit the Chicago Pneumatic website at www.cp.com for information on accessories, spare parts, and other published matters related to the product.

Product Instructions
Printed Matter No. 6159991160 Date: 2024-01 Issue No. 01

Nutrunner
Model:

• CP8609-B
• CP8609-BT
• CP8609-C
• CP8609-CT
• CP8609-xC
• CP8609-xCT

WARNING
Read all safety warnings and instructions
Failure to follow the safety warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference

Product Information

General Information

WARNING Risk of Property Damage or Severe Injury

Ensure that you read, understand and follow all instructions before operating the tool. Failure to follow all the instructions may result in electric shock, fire, property damage and/or severe bodily injury.

• Read all Safety Information delivered together with the different parts of the system.
• Read all Product Instructions for installation, operation and maintenance of the different parts of the system.
• Read all locally legislated safety regulations regarding the system and parts thereof.
• Save all Safety Information and instructions for future reference.

Safety Signal Words
Safety signs have the following meaning:

DANGER DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.
WARNING WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.
CAUTION CAUTION, used with the safety alert symbol, indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.
NOTICE NOTICE is used to address practices not related to personal injury.

Website
Information concerning our Products, Accessories, Spare Parts and Published Matters can be found on the Chicago Pneumatic website.
Please visit: www.cp.com.

Overview

Connected Version
To unblock functionalities of CP86 connected versions C, CQ and TC, scan the below QR code and download CPLinQ to your device. Connect your tool to CPLinQ app.

Product Description

1. Second Trigger
2. Display screen
3. Settings buttons
4. Reporting LEDs
5. Reverse button
6. Principle trigger
7. Blade

1. Display screen
2. Settings buttons
3. Reporting LEDs
4. Reverse button
5. Principle trigger
6. Blade

CP8609-C

1. Second Trigger
2. Display screen
3. Settings buttons
4. Reporting LEDs
5. Reverse button
6. Principle trigger
7. Cup (Optional accessory – see below)

CP8609-xC

1. Second Trigger
2. Display screen
3. Settings buttons
4. Reporting LEDs
5. Reverse button
6. Principle trigger
7. Cup (Optional accessory – see below)

Accessories

• Accessory Part Number
• Spring Loaded Cup 8940164622
• Japanese Cup 8940167401

Connected Version
CP86 series has two connected versions as given below:

• C
• CQ
• TC

To unblock functionalities of the CP86 connected versions C, CQ and TC, download CPLinQ to your device and connect your tool to CPLinQ app.

Technical data|
---|---
| CP8609-B| CP8609-BT| CP8609-C| CP8609-CT| CP8609-xC| CP8609-xCT
Free Speed (rpm)| 15| 15| 15| 15| 15| 15
Max. Ambient Storage Tempera- ture (°C)| 60| -60| 60| 60| 60| 60
Min. Ambient Storage Tempera- ture (°F)| -4| -4| -4| -4| -4| -4
Min. Ambient Storage Tempera- ture (°C)| -20| -60| -20| -20| -20| -20
Max. Ambient Storage Tempera- ture (°F)| 140| 140| 140| 140| 140| 140
Min. Ambient Operating Tempera- ture (°C)| 0| 0| 0| 0| 0| 0
Min. Ambient Operating Tempera- ture (°F)| 32| 32| 32| 32| 32| 32
Max. Ambient Operating Tempera- ture (°C)| 60| 60| 60| 60| 60| 60
Max. Ambient Operating Tempera- ture (°F)| 140| 140| 140| 140| 140| 140
Max. Recommended Ambient Charging Temperature (°C)| 45| 45| 45| 45| 45| 45
Max. Recommended Ambient Charging Temperature (°F)| 113| 113| 113| 113| 113| 113
Min. Recommended Ambient Charging Temperature (°C)| 0| 0| 0| 0| 0| 0
Min. Recommended Ambient Charging Temperature (°F)| 32| 32| 32| 32| 32| 32
Max. Torque Rev. (Nm)| 900| 900| 900| 900| 900| 900
Max. Torque Rev. (ft.lb)| 665| 665| 665| 665| 665| 665
Square Size (“)| 1| 1| 1| 1| 1| 1
Battery capacity (Ah)| 2.5| 2.5| 2.5| 2.5| 2.5| 2.5
Battery voltage (V)| 36| 36| 36| 36| 36| 36
Weight (kg)| 5.8| 5.8| 5.6| 5.6| 6.9| 6.9
Weight (lb)| 12,7| 12,7| 12,3| 12,3| 15.2| 15.2
W (mm)| 77| 77| 77| 77| 77| 77
W (“)| 3| 3| 3| 3| 3| 3
L (mm)| 380| 380| 380| 380| 495| 495
L (“)| 14.96| 14.96| 14.96| 14.96| 19.5| 19.5
L1 (mm)| 437| 437| 491| 491| 605| 605
L1 (“)| 17.2| 17.2| 19.33| 19.33| 23.82| 23.82
H (mm)| 218| 218| 218| 218| 218| 218
H (“)| 8.6| 8.6| 8.6| 8.6| 8.6| 8.6
H1 (mm)| 285| 285| 285| 285| 285| 285
H1 (“)| 11.22| 11.22| 11.22| 11.22| 11.22| 11.22

Service Overview

Disposal

• The disposal of this equipment must follow the legislation of the respective country.
• All damaged, badly worn or improperly functioning devices MUST BE TAKEN OUT OF OPERATION.

Installation

Installation Instruction
Battery Pack and Charger
It is recommended to use following battery pack and charger with the CP86 models:

Battery Pack Charger
CP36XP25 (8940176068) CP18-36CH (8940176069)

Battery Wake up
Remove the white protective sticker and plug the battery to the recommended charger.

Battery Installation

1. Attach the battery pack to the tool. Press it until a locking sound can be clearly heard.
2. To remove the battery pack press the button on the battery and push it out.

Operation

Operating Instructions
Special precaution

WARNING Crushing Hazard
The Dual trigger forces the user to use both hands to operate the tool. If not used, the operator can accidentally start the tool while adjusting the reaction bar, thus resulting in a serious hand injury.

• Make sure the tool cannot be started once the Dual trigger has been released.
• Always test the tool by first releasing the trigger of the Dual trigger, then push the trigger of the tool. If the tool starts; stop work.

General Instructions
The tool may only be used together with the associated torque reaction bar, which is adapted to the screw joint application concerned.

WARNING Crushing Hazard

Check the rotational direction of the tool before start! A start in an unexpected rotational direction can cause bodily injury or property damage. Moving parts can crush and cut.

• Make sure that the rotational direction of the tool is correct before starting the tool.
• Keep hands and fingers away from moving parts.

Standalone Tools Menu

CP8609-BT
CP8609-CT
CP8609-xCT

1. Battery level/Bluetooth connection (C, CQ, TC version)
2. Action for button
3. Button for menu navigation an
4. Action for button
5. Application Information
6. Tool

CP8609-B
CP8609-C
CP8609-xC

1. Second Trigger
2. Battery level/Bluetooth connection (C, CQ, TC version)
3. Action for button
4. Button for menu navigation an
5. Action for button
6. Application Information
7. Tool

1. Press the menu button. Access following menus by pressing navigation buttons.
   • Maintenance
   • Tool Infos
   • Select unit
   • Calibration
2. When screen shows “Back” on display, press menu button to return on the main menu.

Maintenance Menu

Tools Information Menu

Unit Selection Menu

Operating the tool

1. Press the menu button.
2. Select the correct mode.
3. Press the reverse button to select the right direction.
4. Increase or decrease torque value by pressing left and right button respectively. Set the required torque.
5. Place the socket on the nut, make sure that it is fully engage the nut.
6. Make sure that reaction arm is firmly rested on adjacent nut.
7. Press and keep pressure on second trigger.
8. Press and keep pressure on principal trigger.
9. Keep the triggers pressed till the end of the operation.
10. Check the operation status on reporting LEDs.
    • Green – OK
    • Red – Not OK

Service

Preventing ESD Problems
The components inside the product and controller are sensitive to electrostatic discharge. To avoid future malfunction, make sure that service and maintenance is carried out in an ESD approved work environment. The figure below shows an example of an appropriate service work station.

Daily Inspection

• Make sure that the tool is in good condition.
• Make sure that sockets and reaction bar have no visual damage.
• Listen to make sure that there is no unexpected noise when running the tool.

Maintenance Instruction

WARNING Cutting Hazards
Sharp objects can cause injuries, especially to the hands.

Always wear cut resistant gloves when changing components.

• Maintenance and repair work must be carried out by qualified personnel using only original spare parts. Contact the manufacturer or your nearest authorised dealer for advice on technical service or if you require spare parts.
• Use clean clothes to remove dirt, dust, oil, grease, etc.
• After the cleaning, inspect all parts. Replaced damaged and worn parts immediately.

Troubleshooting

Troubleshooting
The table below describes the most common problems, possible cause and solution to troubleshoot them. If the prob-lem occurs again, contact your CP representative for support.

Error Codes

Original instructions

ABOUT CHICAGO PNEUMATIC
At Chicago Pneumatic, we have a passion for performance and long-lasting partnerships with our customers in industrial applications, construction, infrastructure and maintenance. Since 1901, we have been committed to reliability based on technology and trust.

TO LEARN MORE, VISIT WWW.CP.COM

References

• Chicago Pneumatic Homepage - Chicago Pneumatic

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