Get Packed 7-CPLM Pad Labelling Machine User Manual

Get Packed 7-CPLM Pad Labelling Machine

Specifications

• Maximum Label Roll: 300mm (12) Diameter
• Label Roll Core: 76mm (3) Diameter
• Web Width: Preferred Label Gap
• Label Roll Direction: Typically Position 3 (Right Hand – Right Edge Leading)
• Labels Rolled Out: Position 4 (Left Hand – Left Edge Leading) is used if the stop moved to the opposite side of the machine.

Component Part Description

• Label Scanner
• Label Web Support
• Vacuum Pad Unit
• Product Jig
• Air Assist Flow Valve
• Label Roll Support
• Rewind Mandril
• Label Drive Gate Dispensing Edge

Product Usage Instructions

Setting Up with a New Label

1. Thread Label Web:
   • Insert the label roll with correct core diameter into the machine.
   • Thread the label web through the label scanner and label drive gate.
2. Label Sensor Setting:
   • Adjust the label sensor according to the label size and position on the product.

Frequently Asked Questions (FAQ)

• Q: Is installation of the Compact-a-Pad easy?
  A: Yes, installation can be done by the purchaser. It is recommended to assess the machine and prepare a Risk Assessment and Standard Operating Procedures.

• Q: What is the difference between Semi-Automatic and Fully Automatic labelling machines?
  A: A Semi-Automatic machine like Compact-a-Pad does not require a conveyor for labelling, making it suitable for applications where high volumes and labelling on conveyor lines are not needed.

INTRODUCTION

• Firstly, thank you for purchasing a Compact Self-Adhesive Label Applicator.
• While both powerful and flexible, the Labeller is also easy to use, Without any tedious machine setup – simply load the labels, dispensing and the labeller is ready to go.
• Compact labelling equipment is designed to use labels supplied on a roll and presented one at a time (one-up). The labels need to be die-cut with approximately 3mm (1/8”) separations between the labels and waste removed. A standard size roll usually has a 76mm (3”) inside diameter core and an outside maximum diameter of 300mm (12”). Labels can be obtained in a large variety of shapes and sizes, most of which can be applied with Compacts’ quality equipment. Compact and label suppliers should be consulted for suitability of labels for specific applications.

Installation

Installation of the Compact-a-Pad is easy and can be done by the purchaser.

SOP – Standard Operating Procedures

Besides this User manual it is important that your company assesses the machine and that a Risk Assessment and Standard Operating Procedures are prepared.

SPECIFICATIONS

Standard Machine Details:

• Maximum Label Roll 300mm (12”) Diameter
• Label Roll Core 76mm (3”) Diameter
• Web Width Max’ 180mm (7”) – Min 10mm (½”)
• Preferred Label Gap ~3mm – (1/8”)
• Label Roll Direction Labels Rolled Out
• Standard RIGHT-hand use label roll position 3 – Right edge leading
• Can also operate – LEFT-hand use label roll position 4 – Left edge leading
• Typically Position 3 (Right Hand – Right Edge Leading) is used and is shown in the above sample images.
• Position 4 (Left Hand – Left Edge Leading) is used if the stop moved to the opposite side of the machine.
• Also there is a standard “Roll Direction Chart” for further details available from Compact Labelling Systems.

COMPONENT PART DESCRIPTION

Understanding Label Application

• When high volumes and labelling on conveyor lines are needed, a fully automatic applicator is the machine of choice. The machine you have chosen (Compact-a-Pad) is what is called a Semi-Automatic because no conveyor is involved.
• Let us consider what are we trying to achieve, when we say we are going to apply a label to a product.
• A neatly applied label – no wrinkles, no creases, no air entrapment and it should be in a pre-determined position on the container.
• Consistency to apply into the same position on each product.
• These two criteria, you would say are obvious, likewise most of the time when trying to apply labels and the above two items do not occur, the solution is obvious.
• But before we look at the machine, two other items form the major parts of the labelling process, the label and the product.
• The Label/s: have to be right for the application. Material, adhesive, size and shape are all important and are often overlooked by saying, “it’s just a label”. There are also several ways to make a label so it presents itself on the product well and any miss-alignment is not noticeable.
• Label Material and Adhesive: This can be discussed with the label supplier, understanding that the standard label sensor reads opaque labels and some clear labels. The main point of interest with the label adhesive is to have a “good initial tack”, this can be discussed with your label supplier.
• Labels can be made from a variety of materials. The one you would use depends upon the particular environment that the label will exist in and how durable you want the label to be. The price must also be considered in your selection.
• The benefits are numerous and the different materials available range from Paper –Uncoated or High Gloss, Vinyl, Acetate, Mylar / Polyester & Foil
• Label Size and Shape: Size is important in more ways than one; many companies try to fit the label exactly into a specific space or try to match the product shape. For example, if you have a square lid, do not design a label that will fit on the lid with 1-2mm to spare and with the same shape. If this label is placed 0.5mm off position it will look poorly labelled.
• Also, the label should not be too big, that is, it should be several millimetres smaller per/side than the surface it is to be placed onto. The labelling surface must be flat or curved in ONE direction only, therefore do not allow the label, or think the label will be applied around the shoulder of a bottle, it can’t. You can not apply a label to a tennis ball or the inside of a spoon. (see THE PRODUCT below)
• The labels must be Die-Cut, not Butt-Cut.
• Die-cut labels can be shaped and have spacing between each label on the roll.
• Butt-cut labels have square corners and no spacing between each label
• Please discuss any strange-shaped containers with Compact before you have the labels made or take on any contracts.
• The label backing stock or web, is coated with silicone or a similar material and is slippery.
• In a work environment backing paper discarded onto the work floor is a potential slip hazard. most backing papers are also flammable. Discard properly.
• What determines the price of a label? Square surface area, Type of material, Number of colours and other embellishments, Total quantity of order and number of variants.
• The Product: as just discussed, must be Flat in one direction and have no concave or convex nature, you can not apply a label to a tennis ball, or inside a spoon, this bad label surface will cause bad label placement with probable air entrapment and wrinkles, again providing a poor result.

You can only get good, consistent label placement if you have a good, consistent product to be labelled. The quality of the labelling application is directly proportional to the quality of the product.
The label application tolerance is accumulative with the product tolerance.
Therefore if every product is not satisfactory for labelling, demand better product from the product supplier

SETTING UP WITH A NEW LABEL

Thread Label Web

It is important to ensure the label web is threaded correctly, this is why a copy of this webpath diagram is attached to the label.

Label Web-Path Diagram

• Label Sensor Setting
• The label scanner is simple to set by just sliding it back and forth until the label is dispensed into the correct position.
• Of course, the question is what is the correct position?

Firstly we must determine if you are applying one or two labels – if one label, jump down to Label Setting below. If you are applying two labels and both labels are the same size then jump down to Label Setting below.
This leaves the application of two labels, where both labels are of differing widths. The micro-switch label sensor must be about to ride over the same label that is about to be dispensed; therefore 2 or 4 labels back, not 3 or 5.

Label Setting

1. Turn on the Power and Air
2. To adjust the label position/label scanner position, simply loosen the toggle screw and slide the whole label scanner mechanism forward or back. The aim is to have the label off the dispensing edge and on the Vacuum Pad.
3. Operate the Unit by placing the product into the jig and dispensing several labels to test the repeating accuracy, to ensure you have the sensor in the correct position.
4. Check that the label is sitting onto the Vacuum Pad Unit correctly if not, you may need to adjust the ‘air assist flow valve’ to blow the label upwards onto the Pad

Product Setting
Next move the Jig to Position the label in the correct position on your Product using the Jig Adjustment Screws (note on some models these screws are hex head screws not ratchet handles)

OPERATIONAL SWITCHES

The unit is fitted with 2 knobs and a Potentiometer for ease of setup and operation In the compact a pad we use only the ON/OFF

ON/OFF
This switch is obvious and supplies power to the unit. This switch should be in the OFF position when unit is not in use.

Dispense
Dispenses one label when turned

Delay
Pad down time for jobs needing longer press-down time

Maintenance

Trouble-free Day to Day Operation
Of all the service enquires received by Compact Labelling Systems, 90% of them reference problems related to lack of care – cleaning

The End of the Day
At the end of the day production

1. Switch the Power On / Off switch to OFF
2. Open the Snap gate between pinch & drive rollers
3. Clean the labeller

The Next Day
Simply snap the drive gate closed (between pinch & drive roller) and switch power On, Place Product into jig 1 or 2 times then check labels (to ensure positioning is correct and you are ready to go.)

TROUBLESHOOTING

LABEL APPLICATION

Backing paper tears at pinch and drive roller

| ****

Label Roll Supports to tight

| The label roll supports are, as stated, supports they are not meant to clamp the roll of labels. Loosen the supports so the label roll is free to spin.

The pinch & Drive roller not gripping firmly enough

| Over time the pinch and drive rollers will wear, these need to be tightened. Undo the grub screw on the side plate and turn eccentric in the pinch roller

Labels continually feed

| Label Gap Sensor

Several things could be incorrect.

1.      The label roll may be out of position and the Starwheel is not catching on the label

2.      The sensor may have been pushed down so now the sensor is not activating at all.

3.      Starwheel is sticky and is not spinning freely

| The micro switch in the centre of the machine fitted with a Starwheel is the device that activates the dispensing of labels.

Several things may need to be corrected.

1.      Move the label roll or the sensor

2.      Ensure that when the Starwheel rolls over the micro switch activates. The sensor may need to be tilted up or down.

3.      Clean with Shellite / Acetone / WD40

Get Packed Pty Ltd | 12 Cook Street Forestville NSW 2087
www.getpacked.com.au
+61294523566

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