Get Packed 1-GPEXP-103 Pallet Wrapping Machine Instruction Manual

Get Packed 1-GPEXP-103 Pallet Wrapping Machine

Specifications

• Model: EXP-103
• Turntable Speed: 3 ~ 12 RPM
• Turntable Diameter: 1500mm
• Max Wrapping Height: 2200mm
• Pallet Size: 1050x1050mm
• Max Loading Weight: 2000kgs
• Film Stretch (%): 300% & 230% two step change by handle
• Film Tension Carriage Unit Speed: 1.5 ~ 5m/min
• Max. Film Specification: 250x500mm
• Turntable Height: 71mm
• Machine Size: 2458x1500x2559mm

Standard Options

• 1.65 & 1.80 meters diameter Turntable.
• 2.6 & 3.0 meters wrapping height
• Top pressure plate driven by motor
• Ramp
• Mechanical roping

Product Usage Instructions

Installation

1. Apart all the wooden package to avoid damaging the machine.
2. Move the machine to the installation position using a forklift.
3. Install the master cover and tighten screws on both sides.
4. Lift up the tower and fix it by tightening the M8 screws (total 6 screws on each side).
5. Connect the sensor wires, including the proximity switch.
6. Install the motor cover and support brackets using a total of 4 screws.
7. Connect the power cable with the socket using a 110V/230V power source.

Installation Reminders

• Tower Installation: Ensure all screws are properly installed underneath the tower and evenly laid out.
• Control Panel Installation: Make sure the control panel is removed from the supporting bracket and installed properly.

Frequently Asked Questions (FAQ)

• Q: What should I do if the machine does not turn on?
  A: Check the power source capacity and ensure it meets the machine requirements. Also, verify the power cable connection.

• Q: How can I adjust the film tension?
  A: The film tension can be adjusted using the handle provided on the carriage unit. Refer to the user manual for detailed instructions.

GENERAL INFORMATION

NOTE OF INSTALLATION
To make sure a safe and correct operation, please check below conditions before install the machine:

1. Power source capacity must be equal of the machine need.
2. Machine standard power is 110v/220v (+- 10%)
3. Machine standard power Hertz is 50/60 Hz. (+- 2%)
4. Machine is workable under the temperature between O℃ – 45℃
5. Make sure the wire is tidy on the ground.
6. There should not have vibration beside the machine during the installment, and make sure the ground is flat.
7. Read and follow the instruction of the installment.

NOTICE OF OPERATION
To have good protection for the operator, please make sure the following conditions:

1. Before operating, please read the machine operational manual carefully.
2. Make sure there is no object put on the power cable.
3. Make sure there is no object put on the upper carriage unit.
4. Avoid any damp object or water around the electric parts.
5. Avoid film winded into the turntable.
6. Do not stand on or across the machine during operation.
7. When problem occurs, please check the section of 5 Troubleshooting

SPECIFICATION

SPEC. TABLE

option)
Film tension| Adjustable – 3 STAGES SETTING
Carriage Unit speed| 1.5 ~ 5m/min
Max. film spec.| ∮250x500mm
Turntable height| 71mm
Machine size| 2458x1500x2559mm.

Standard option

• 1.65 & 1.80 meters diameter Turntable.
• 2.6 & 3.0 meters wrapping height
• Top pressure plate driven by motor
• Ramp

MACHINE DIMENSION

MACHINE DESCRIPTION

OPERATION DESCRIPTION

INSTALLATION

1. Apart all the wooden package. Avoid damaging the machine.
2. Move the machine to an installment position by fork lift.
3. Install master cover and tighten screws on both side.
4. Lift up the tower.
5. Fix and tighten the tower by M8 screws. Total 6 screws on each side.
6. Connect the sensor wires.
   • Proximity Switch: “―”& 4.
7. Install the motor cover and support brackets. Total 4 screws required.
   Connect the power cable with the socket by a 110V/230V power.

INSTALLATION REMINDERS

Tower Installation
Engineers must ensure all screws are properly installed underneath the tower, and evenly lay out.
Control Panel Installation
Engineers must make sure the control panel is removed from supporting bracket, and is installed properly.

OPERATION OF CONTROL PANEL

OPERATION DESCRIPTION

• START BUTTON
  Press this button to start operation.
  Note : After all of function been set, press this button to start the program

• PAUSE BUTTON
  Press the button; the machine will be stop whether it is under automatic or manual mode. Press the START button to complete the remaining program.

• EMG. STOP
  Pressing this button to make emergency stop.

• MAIN POWER
  This is the main power switch.

CARRIAGE UNIT

Illustration for film threading

1. OPEN THE SAFETY DOOR.
2. Pull the film across the film carriage.
3. CLOSE THE SAFETY DOOR

ELECTRICAL

ELECTRICAL CAPACITY

Power Consumption

1. Power Cable ———————- 1.25 ㎜ 2
2. Machine input ——————– 110V / 230V 1-PHASE

ELECTRICAL DIAGRAM

Sensor / limit switch location

ELECTRIC PARTS LIST FOR EXP-103

TROUBLE SHOOTING

GENERAL ADJUSTMENT

Turntable belt adjust
Please see the illustration 5-1, and then loosen the motor seat M10 screw 4 pcs.
Turn the (M10) on the seat until get enough tension. Turn and tight the motor seat screw 4 pcs again.
Adjust the M10 screw (Up and down) to proper tension

TROUBLESHOOTING WITH EXP-103 MACHINE

1. EMG BUTTON
2. CONTROL BOX POWER CUT SWITCH

|

• Exam if EMG Switch is locked. Release switch.
• Check if EMG Switch is faulty.
• Check if Control box Power Cut switch is faulty.

Er1| Trouble shoot| Film Brake|

• Re-apply film to the machine, and press start to continue cycle.
• Check if the sensor if faulty.

Er3| N/A| |
Er4| X9=OFF X10=ON| Carriage Safety Pedal|

• Exam if Carriage foot pedal is blocked for foreign object.
• Check if the safety pedal switch is faulty.

Er5| X10=OFF| Carriage Safety Door.|

• Exam if Carriage safety door is open.
• Check if the safety switch is faulty.

Er7| X7=ON| Stop Button| Check stop button.

PART LIST

SEAT

SEAT PART LIST FOR EXP-103

1

| P01-000081A

P01-000080A

| TURNTABLE 1.5M

TURNTABLE 1.65M

| 1

1

2| P01-046960A| SENSOR SEAT| 1
3| P01-0469700| SENSOR PLATE| 1
4| P0703-0001900| PULLEY| 1
5| P1104-026205ZZ0| BEARING 6205ZZ(CWB)| 1
6| P02-0050000| BEARING SEAT| 1

7

| P0902-0008300

P0902-0007400

| BELT BX-139

BELT BX-144

| 1

1

8

| P01-045120B

P01-044540A

| TURNTABLE BASE 1.5M

TURNTABLE BASE 1.65M

| 1

1

9

| P06-0003410

P02-000700A

| SUPPORTING WHEEL

SUPPORTING WHEEL SHAFT

| ****

13

10| P01-045160A| COVER PLATE| 1
11| P06-0028800| BELT BEARING PULLY SEAT| 1
12| P02-0052400| BELT BEARING PULLY SHAFT|
13| P06-0048200| MOTOR COVER| 1
14| P01-0448300| MOTOR COVER SUPPORT FRAME| 1
15| P01-0448400| MOTOR COVER SUPPORT FRAME| 1

16

| ****

P0503-0008800

| TURNTABLE MOTOR, 1HP 3-PH,

220V/380V

| ****

1

17| P01-0445500| MOTOR BASE PLATE| 1
18| P0703-0002000| MOTOR BELT PULLY| 1
19| P01-0066100| WASHER M8| 1
20| P0319-10P10316| PROX SWITCH PM12-04N| 1

TOWER

TOWER PART LIST FOR EXP-103

9

| P0902-0006300 P0902-0007200

P0902-0007700

| CARRIAGE BELT – 2.2M WRAP HEIGHT CARRIAGE BELT – 2.6M WRAP HEIGHT

CARRIAGE BELT – 3.0M WRAP HEIGHT

| 1

1

1

10| P02-0278900| PULLEY PLATE| 1
11| P1101-0506070AN| SCREW 6x70L| 4
12| P06-0053000| SHAFT BUSHING| 1
13| P1104-026204ZZ0| BEARING 6204ZZ| 1
14| P02-0289700| MOTOR SHAFT| 1

15

| P01-022610C P01-045000C

P01-0455800

| TOWER – 2.2M TOWER – 2.6M

TOWER – 3.0M

| 1

1

1

16| P01-0448500| LIMIT PLATE| 2
17| P1110-020000400| HINGE| 2
18| P0311-020000100| POWER SWITCH TZ-93BPG| 1
19| P0311-030000100| KEY TZ93-K3| 1
20| P01-0447400| CABLE BRACKET| 1
22| P0316-070000200| CABLE, 1Bx40| 1
23| P01-044870D| CONTROL PANEL – MAIN FRAME| 1
24| P01-0446700| CONTROL PANEL – SIDE FRAME| 1

25

| P1118-010000200 P1118-020000100

P1118-030000100

| LOCK C-403*3/4″ KEY

LOCK PLATE

| ****

2

26| P01-0226600| WIRING PLATE| 1
**** 27| P06-004840A

P06-0048410

| WIRING PROTECTING PLATE(220V)

WIRING PROTECTING PLATE(110V)

| **** 1
KEY NO| PART NO| DESCRIPTION| Q’TY
---|---|---|---
28| P06-004730A| SLIDING BLOCK| 6
29| P02-0289800| BELT FIXING SHAFT| 2
30| P02-0289900| HOOK FIXING SHAFT| 2
31| P01-045310A| SLIDING CART| 1
32| P1201-000850A| SPRING| 2
33| P01-0446600| ANTI-FALLING HOOK| 1
34| P02-0292400| BUSHING| 4

CARRIAGE

CARRIAGE PART LIST FOR EXP-103

8

| P06-0049200

P06-0051500

| SPROCKET 22T→230% &300%

SPROCKET 23T→200% &250%

| 1

1

9

| P06-0049300

P06-0052500

| SPROCKET 25T→230% &300%

SPROCKET 26T→200% &250%

| 1

1

10| P06-0051000| SPROCKET 42T| 1
11| P02-0002000| WASHER| 1
12| P1104-026003ZZ0| BEARING 6003ZZ| 2
13| P02-0291300| SPROCKET SHAFT| 1
14| P02-029120B| BUSHING| 1
15| P0901-0001700| CHAIN #35×36| 1
16| P0702-0001000| CHAIN SPROCKET 17T| 1
17| P01-0007200| ADJUSTING PLATE| 2
18| P06-004980A| BUFFER RING| 4
19| P01-0452700| CARRIAGE FRAME – TOP SEAT| 1
20| P01-044920A| CARRIAGE FRAME – REAR PANEL| 1
21| P0302-010001600| PROX SWITCH XS4-P18-AB110| 1
22| P01-044880D| CARRIAGE FRAME – BASE| 1
23| P0311-060001100| LIMIT SWITCH VL-8108| 2
24| P0304-010005600| CONNECTOR HOUSE 12P, 15A| 1
25| P0302-020000200| PHOTO SENSOR    A3R-2MX| 1
26| P01-044590B| PHOTO SENSOR SEAT| 1

27

| P01-044890C

P01-045490A

| CARRIAGE FRAME FRONT PANEL

CARRIAGE FRAME FRONT PANEL(ROPING)

|

1

28| P1113-0000400| KNOB M6*16L| 1
29| P1202-0010400| PIN PUNCH SPRING| 1
KEY NO| PART NO| DESCRIPTION| Q’TY
---|---|---|---
30| P02-029180A| PIN PUNCH JOINT| 1
31| P01-0449500| PIN PUNCH LINKAGE| 1
32| P02-0291000| PIN PUNCH SEAT| 1
33| P02-029110A| PIN PUNCH| 1
34| P0301-0000300| SOLENOID SH-1585 DC24V)| 1
35| P02-0289400| SAFETY PEDAL ROTATING SHAFT| 1
36| P0311-060001400| LIMIT SWITCH ML-7312| 2
37| P01-0006700| HOLDING PLATE| 2

38

| P1110-020000500

P02-000330A

| HINGE CL-208-3

NUT

| 2

4

39| P01-044900A| CARRIAGE SAFETY PEADL| 1
40| P02-0004200| BEARING SEAT| 2
41| P1104-05HK10100| BEARING HK1010| 1
42| P08-0007900| ONE WAY ROLLER ASSEMBLY| 1
43| P1104-17HF10120| BEARING HK 1012| 1
44| P1101-0906016AN| SCREW M6*16L| 1
45| P01-0003700| RING| 1
46| P06-0000900| RING (UPPER)| 1
47| P01-0005500| RING| 1
48| P02-0002800| FILM SEAT SHAFT| 1
49| P02-0015700| ADJUSTING RING| 1
50| P06-0006100| RING (LOWER)| 1
51| P1201-0000710| SPRING| 1
52| P1104-19AS17301| BEARING NTB1730| 1
53| P06-000600A| FILM FIX SEAT| 1
54| P02-0014800| BRAKE DISC| 1
55| P02-0003000| FRICTION SEAT| 1
57| P0701-0007600| SPROCKET 16T| 1
58| P0702-0000500| SPROCKET 12T| 1
59| P02-028910A| BEARING SEAT| 4
60| P1104-026203ZZ0| BEARING 6203ZZ(CWB)| 4
61| P08-000021A| STRETCH ROLLER| 2
62| P06-0005500| HANDLE| 2
KEY NO| PART NO| DESCRIPTION| Q’TY
---|---|---|---
63| P06-0005400| SAFETY BUTTON| 1
64| P1201-0000600| SPRING| 2
65| P06-0005300| GEAR PULL WHEEL| 1

66

| P0701-0007400

P0701-0007700

| SPROCKET 37T→230% &300%

SPROCKET 36T→200% &250%

| 1

1

67

| P0701-000750B

P0701-000780B

| SPROCKET 34T→230% &300%

SPROCKET 33T→200% &250%

| 1

1

68| P02-029140A| SPROCKET SHAFT| 1
69| P01-0447000| PRE-STRETCH SENSOR BLOCK| 1
70| P02-029200A| SENSOR BLOCK SHAFT| 1
71| P02-0005000| DANCING BAR SHAFT| 2
72| P1202-0010300| DANCING BAR SPRING| 1
73| P01-0447100| DANCING BAR ARM| 2
74| P02-0291600| BUSHING 14x12x10L| 2
75| P08-000800B| ROLLER| 1
76| P02-0003700| DOOR BOLT| 2
77| P01-0447900| DOOR BOLT SEAT| 1
78| P01-0448100| DOOR BOLT SEAT| 1
79| P01-0448000| DOOR BOLT CONNECTOR| 1
80| P08-0008100| ROLLER| 4
81| P01-0447800| DOOR PRESSING PLATE (L)| 1
82| P06-0049700| ACRYLIC DOOR (LARGE)| 1
83| P01-0447700| DOOR PRESSRING PLATE (S)| 1
84| P06-0049600| ACRYLIC DOOR (SMALL)| 1
85| P01-044760A| CARRIAGE FRAME – DOOR| 1
86| P1112-0001200| HANDLE BAR| 1
87| P1112-0001100| HANDLE| 2
88| P01-0455100| ROPING FINGER TRACK(L)| 1
89| P02-0295000| ROPING FINGER SHAFT| 2
90| P06-0052000| ROPING FINGER| 2
91| P01-0455000| ROPING FINGER TRACK (S)| 1

Get Packed Pty Ltd | 12 Cook St Forestville NSW 2087 | sales@getpacked.com.au | www.getpacked.com.au| 02 9452 3566

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>