NATIONAL INSTRUMENTS cRIO-9053 CompactRIO Controller User Manual

: May 15, 2024
: NATIONAL INSTRUMENTS

Table of Contents

NATIONAL INSTRUMENTS cRIO-9053 CompactRIO Controller
Product Information
Product Usage Instructions
FAQs
Regulatory Icons
Safety
Safety Guidelines for Hazardous Locations
EMC Guidelines
Environmental Characteristics
Physical Characteristics
References
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NATIONAL INSTRUMENTS cRIO-9053 CompactRIO Controller

Product Information

Specifications

Model : cRIO-9053
CPU : 1.33 GHz Dual-Core
DRAM : 1 GB
Storage : 4 GB
FPGA : Artix-7 A50T
Controller : 4-Slot CompactRIO

Product Usage Instructions

Safety Guidelines

Before installation, configuration, or operation of the cRIO-9053, familiarize yourself with the safety guidelines provided in the manual.

Regulatory Icons

Take precautions as indicated by the regulatory icons to prevent data loss, signal integrity issues, performance degradation, or damage to the model.

Hazardous Locations

For use in hazardous locations, follow specific cautions and guidelines provided in the manual. Ensure compliance with U.S., Canadian, Europe, and International safety standards.

Safety Voltages

Only connect voltages below the specified limits to ensure safe operation.

EMC Guidelines

Follow EMC guidelines for product installation, including the use of shielded cabling and ferrite bead(s) for optimal performance.

Marine Applications

For marine applications, verify the product’s marine approval certification by visiting ni.com/certification.

FAQs

Q: What should I do if I encounter a cautionary icon on the model?
- A : Consult the model documentation for specific cautionary statements. Take necessary precautions to avoid injury or damage as indicated by the icon.
Q: How do I ensure compliance with safety standards in hazardous locations?
- A : Follow the safety guidelines provided in the manual, including proper installation in enclosures rated to specified standards.
Q: What are the recommended EMC practices for product installation?
- A : Use shielded cabling with plastic connector modules and attach cable shields to chassis grounding terminals following specified wire sizes and attachment methods.

SAFETY, ENVIRONMENTAL, AND REGULATORY INFORMATION

1.33 GHz Dual-Core CPU, 1 GB DRAM, 4 GB Storage, Artix-7 A50T FPGA, 4-Slot CompactRIO Controller

Read this document and the documents listed in the additional resources section about the installation, configuration, and operation of this equipment before you install, configure, operate, or maintain this product. Users are required to familiarize themselves with installation and wiring instructions in addition torequirements of all applicable codes, laws, and standards.

Regulatory Icons

Notice —Take precautions to avoid data loss, loss of signal integrity, degradation of performance, or damage to the model.
Caution —Take precautions to avoid injury. Consult the model documentation for cautionary statements when you see this icon printed on the model. Cautionary statements are localized into French for compliance with Canadian requirements.
Warning —Take precautions to avoid electrical shock.
Hot Surface —Take precautions to avoid physical burns.
ESD Sensitive— Take precautions to avoid damaging the model with electrostatic discharge.

Safety

Caution Observe all instructions and cautions in the user documentation. Using the model in a manner not specified can damage the model and compromise the built-in safety protection. Return damaged models to NI for repair.

Safety Guidelines for Hazardous Locations

Follow these guidelines if you are installing the device in a potentially explosive environment. The device has been evaluated as compliant with the ATEX directive and is IECEx-certified. Each device is marked 3G and is suitable for use in Zone 2 hazardous locations, in ambient temperatures of -20 °C ≤ Ta ≤ 55 °C. The device is suitable for use in non-hazardous locations and the following hazardous locations.

U.S. (UL): Class I, Division 2, Groups A, B, C, D, T4; Class I, Zone 2, AEx nA IIC T4 Gc
Canada (C-UL): Class I, Division 2, Groups A, B, C, D, T4; Ex nA IIC T4 Gc
Europe (ATEX) and International (IECEx): Ex nA IIC T4 Gc; DEMKO 12 ATEX 1202658X; IECEx UL 14.0089X

Cautions for Hazardous Locations

Caution Do not disconnect the power supply wires, I/O-side wires, or connectors from the controller unless power has been switched off or the area is known to be non-hazardous.
Caution Do not remove modules unless power has been switched off or the area is known to be nonhazardous.
Attention Ne retirez les modules que s’ils sont hors tension ou que vous savez que l’endroit n’est pas dangereux.
Caution Substitution of components may impair suitability for use in explosive atmospheres.
Attention Si des composants sont substitués, le système risque de ne plus être conforme pour une utilisation dans une atmosphère explosive.
Caution For use in explosive atmospheres, install the system in an enclosure rated to at least IP54 as defined by IEC/EN 60079-15.
Caution The system shall only be used in an area of not more than Pollution Degree 2, as defined in IEC/EN 60664-1.
Caution Transient protection shall be provided that is set at a level not exceeding 140% of the peak rated voltage value at the supply terminals to the equipment.

Safety Voltages

Connect only voltages that are below these limits

V terminal to C terminal : 30 V, maximum
Chassis ground to C terminal: 30 V, maximum

Safety Compliance and Hazardous Locations Standards

This product is designed to meet the requirements of the following electrical equipment safety standards for measurement, control, and laboratory use:

IEC 61010-1, EN 61010-1
UL 61010-1, CSA C22.2 No. 61010-1
EN 60079-0:2012, EN 60079-15:2010
IEC 60079-0: Ed 6, IEC 60079-15; Ed 4
UL 60079-0; Ed 6, UL 60079-15; Ed 4
CSA C22.2 No. 60079-0, CSA C22.2 No. 60079-15

Note For UL and other safety certifications, refer to the product label or the Product Certifications and Declarations section.

EMC Guidelines

This product was tested and complies with the regulatory requirements and limits for electromagnetic compatibility (EMC) stated in the product specifications.
These requirements and limits provide reasonable protection against harmful interference when the product is operated in the intended operational electromagnetic environment.
This product is intended for use in industrial locations. However, harmful interference may occur in some installations, when the product is connected to a peripheral device or test object, or if the product is used in residential or commercial areas. To minimize interference with radio and television reception and prevent unacceptable performance degradation, install and use this product in strict accordance with the instructions in the product documentation.
Furthermore, any changes or modifications to the product not expressly approved by NI could void your authority to operate it under your local regulatory rules.

EMC Notices

Notice Operate this product only with shielded cables and accessories. Do not use unshielded cables or accessories unless they are installed in a shielded enclosure with properly designed and shielded input/output ports and connected to the product using a shielded cable. If unshielded cables oraccessories are not properly installed and shielded, the EMC specifications for the product are no longer guaranteed.
Notice The length of any cable connected to the USB host ports must be no longer than 5 m (16 ft).
Notice Product installation requires either special considerations or user-installed, add-on devices. See the product installation instructions for further information.
Notice Install snap-on, ferrite bead(s) (National Instruments part number 781233-01) in accordance with the product installation instructions.
Notice If you use shielded cabling to connect to a C Series module with a plastic connector, you must attach the cable shield to the chassis grounding terminal using 1.3 mm2 (16 AWG) or larger wire. Attach a ring lug to the wire and attach the wire to the chassis grounding terminal. Solder the other end of the wire to the cable shield. Use shorter wire for better EMC performance.
Notice Do not tighten or loosen the terminal screws on the power connector while the cRIO-9053 is powered on.

Special Conditions for Marine Applications

Some products are approved for marine (shipboard) applications. To verify marine approval certification for a product, visit ni.com/certification and search for the certificate.

Notice In order to meet the EMC requirements for marine applications, install the product in a shielded enclosure with shielded and/or filtered power and input/output ports. In addition, take precautions when designing, selecting, and installing measurement probes and cables to ensure that the desired EMC performance is attained.

Electromagnetic Compatibility

This product meets the requirements of the following EMC standards for electrical equipment for measurement, control, and laboratory use:

EN 61326-1 (IEC 61326-1): Class A emissions; Industrial immunity
EN 55011 (CISPR 11): Group 1, Class A emissions
AS/NZS CISPR 11 : Group 1, Class A emissions
FCC 47 CFR Part 15B : Class A emissions
ICES-001 : Class A emissions
Note In the United States (per FCC 47 CFR), Class A equipment is intended for use in commercial, light-industrial, and heavy-industrial locations. In Europe, Canada, Australia and New Zealand (per CISPR 11) Class A equipment is intended for use only in heavy-industrial locations.
Note Group 1 equipment (per CISPR 11) is any industrial, scientific, or medical equipment that does not intentionally generate radio frequency energy for the treatment of material or inspection/analysis purposes.
Notice For EMC declarations and certifications, and additional information, refer to the Product Certifications and Declarations section

Environmental Guidelines

Notice This model is intended for use in indoor applications only.
Notice Mount the system directly on a flat, rigid surface, using the rear mounting holes, as described in the user manual, affix ferrules to the ends of the terminal wires, and use retention accessories for the USB type-C ports (NI locking USB cables, 143556-xx; NI USB Extender Cable, 143555-xx).
Notice All cabling should be strain-relieved near input connectors. Take care to not directionally bias cable connectors within input connectors when applying strain relief.

Environmental Characteristics

Temperature and Humidity

Operating : -20 °C to 55 °C
Storage : -40 °C to 85 °C

Humidity

Operating : 10% RH to 90% RH, non-condensing
Storage : 5% RH to 95% RH, non-condensing
Ingress protection: IP40
Pollution Degree : 2
Maximum altitude : 5,000 m

Shock and Vibration

Operating vibration

Random: 5 g RMS, 10 Hz to 500 Hz
Sinusoidal : 5 g, 10 Hz to 500 Hz
Operating shock : 30 g, 11 ms half-sine; 50 g, 3 ms half-sine; 18 shocks at 6 orientations

Environmental Management

NI is committed to designing and manufacturing products in an environmentally responsible manner. NI recognizes that eliminating certain hazardous substances from our products is beneficial to the environment and to NI customers.
For additional environmental information, refer to the Minimize Our Environmental Impact web page at ni.com/environment. This page contains the environmental regulations and directives with which NI complies, as well as other environmental information not included in this document

Waste Electrical and Electronic Equipment (WEEE)

EU Customers At the end of the product life cycle, all NI products must be disposed of according to local laws and regulations. For more information about how to recycle NI products in your region, visit ni.com/environment/weee.

Battery Replacement and Disposal

Battery Directive This device contains a long-life coin cell battery. If you need to replace it, use the Return Material Authorization (RMA) process or contact an authorized National Instruments service representative. For more information about compliance with the EU Battery Directive 2006/66/EC about Batteries and Accumulators and Waste Batteries and Accumulators, visit ni.com/environment/batterydirective.

Environmental Standards

This product meets the requirements of the following environmental standards for electrical equipment.

IEC 60068-2-1 Cold
IEC 60068-2-2 Dry heat
IEC 60068-2-30 Damp heat cyclic (12 + 12h cycle)
IEC 60068-2-64 Random operating vibration
IEC 60068-2-6 Sinusoidal operating vibration
IEC 60068-2-27 Operating shock

Note To verify marine approval certification for a product, refer to the product label or visit ni.com/certification and search for the certificate.

Power Requirements

Note Some C Series modules have additional power requirements. For more information about C Series module power requirements, refer to the C Series module(s) documentation.
Note Sleep mode for C Series modules is not supported in Real-Time (DAQmx) Mode.
Voltage input range (measured at the cRIO-9053 power connector): 9 V DC to 30 V DC
Maximum power consumption: 30 W
Note The C terminal of the power connector is functionally isolated from chassis ground to prevent ground loops, but does not meet IEC 61010-1 for safety isolation
Note The maximum power consumption specification is based on a fully populated system running a high-stress application at elevated ambient temperature and with all C Series modules and USB devices consuming the maximum allowed power
Typical standby power consumption: 3.4 W at 24 V DC input
Recommended power supply : 60 W, 24 V DC

Notice Include a switch or circuit breaker in the installation to disconnect the system from DC Mains. The switch or circuit breaker must be suitably rated, accessible, and marked as the disconnecting device for the system.

EMC ratings for voltage input as described in IEC 61000: Short lines, long lines, and DC distributed networks
Power input connector : 2-position, 3.5 mm pitch, pluggable screw terminal with screw locks, Sauro CTF02BV8-AN000A

Physical Characteristics

Weight (unloaded): 1148 g (2 lbs, 9 oz)
Dimensions (unloaded): 221.4 mm × 82.5 mm × 189.6 mm (8.72 in. × 3.25 in. × 3.53 in.)

Power connector wiring

Gauge: 0.5 mm 2 to 2.1 mm2 (20 AWG to 14 AWG) copper conductor wire
Wire strip length : 6 mm (0.24 in.) of insulation stripped from the end
Temperature rating : 85 °C
Torque for screw terminals : 0.20 N · m to 0.25 N · m (1.8 lb · in. to 2.2 lb · in.)
Wires per screw terminal: One wire per screw terminal

Connector securement

Securement-type : Screw flanges provided
Torque for screw flanges : 0.20 N · m to 0.25 N · m (1.8 lb · in. to 2.2 lb · in.)
Insulation rating: 300 V, maximum

Maintenance

If you need to clean your device, wipe it with a dry towel

CE Compliance

This product meets the essential requirements of applicable European Directives, as follows:

2014/35/EU; Low-Voltage Directive (safety)
2014/30/EU; Electromagnetic Compatibility Directive (EMC)
2014/34/EU; Potentially Explosive Atmospheres (ATEX)
2011/65/EU; Restriction of Hazardous Substances (RoHS)

Export Compliance

This model is subject to control under the U.S. Export Administration Regulations (15 CFR Part 730 et. seq.) administered by the U.S. Department of Commerce’s Bureau of Industry and Security (BIS) (www.bis.doc.gov) and other applicable U.S. export control laws and sanctions regulations. This model may also be subject to additional license requirements of other countries’ regulations.

Additionally, this model may also require export licensing before being returned to NI. The issuance of a Return Material Authorization (RMA) by NI does not constitute export authorization. The user must comply with all applicable export laws prior to exporting or re-exporting this model. See ni.com/legal/exportcompliance for more information and to request relevant import classification codes (e.g. HTS), export classification codes (e.g. ECCN), and other import/export data.

Product Certifications and Declarations

Refer to the product Declaration of Conformity (DoC) for additional regulatory compliance information. To obtain product certifications and the DoC for NI products, visit ni.com/certification, search by model number or product line, and click the appropriate link in the Certification column.

Additional Resources

Visit ni.com/manuals for more information about your model, including specifications, pinouts, and instructions for connecting, installing, and configuring your system

Worldwide Support and Services

The NI website is your complete resource for technical support. At ni.com/support, you have access to everything from troubleshooting and application development self-help resources to email and phone assistance from NI Application Engineers. Visit ni.com/services for information about the services NI offers. Visit ni.com/register to register your NI product. Product registration facilitates technical support and ensures that you receive important information updates from NI.

NI corporate headquarters is located at 11500 North Mopac Expressway, Austin, Texas, 78759-3504. NI also has offices located around the world. For support in the United States, create your service request at ni.com/support or dial 1 866 ASK MYNI (275 6964). For support outside the United States, visit the Worldwide Offices section of ni.com/niglobal to access the branch office websites, which provide up-to-date contact information.

Information is subject to change without notice. Refer to the NI Trademarks and Logo Guidelines at ni.com/trademarks for information on NI trademarks. Other product and company names mentioned herein are trademarks or trade names of their respective companies. For patents covering NI products/technology, refer to the appropriate location: Help»Patents in your software, the patents.txt file on your media, or the National Instruments Patent Notice at ni.com/patents. You can find information about end-user license agreements (EULAs) and third-party legal notices in the readme file for your NI product. NI MAKES NO EXPRESS OR IMPLIED WARRANTIES AS TO THE ACCURACY OF THE INFORMATION CONTAINED HEREIN AND SHALL NOT BE LIABLE FOR ANY ERRORS. U.S. Government Customers: The data contained in this manual was developed at private expense and is subject to the applicable limited rights and restricted data rights as set forth in FAR 52.227-14, DFAR 252.227-7014,and DFAR 252.227-7015.

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