Metalux SK-22-WS Universal Field Install Surface Mount Kits Instruction Manual

May 15, 2024
METALUX

Installation Instructions – Field Install Surface Mount Kits – 2′ x 2′,
2′ x 4′, 1′ x 4′ and 1′ x 2′
ADF142843

SK-22-WS Universal Field Install Surface Mount Kits

WARNING
RISK OF ELECTRIC SHOCK—Disconnect power at fuse or circuit breaker before installing or servicing.

WARNING
Risk of fire/electric shock. If not qualified, consult an electrician.

WARNING
Risk of fire or electric shock. Luminaire’s wiring, ballasts, or other electrical parts may be damaged when drilling for installation of reflector kit hardware.
Check for enclosed wiring and components.

WARNING
The weight of the luminaire (ONLY) not to exceed 40 lbs.

NOTE: This product must be installed in accordance with the applicable installation code by a certified electrician familiar with the construction and operation of the product and hazards involved.
NOTE: Only those open holes indicated in the photographs and/or drawings may be made or altered as a result of kit installation. Do not leave any other open holes in an enclosure of wiring or electrical components.
NOTE: To prevent wiring damage or abrasion, do not expose wiring to edges of sheet metal or any sharp objects.
NOTE: Disconnect all power before proceeding.

Description: The universal field install surface mount kits allow for numerous recessed fixture families from Cooper Lighting Solutions business to be installed in plenum-less spaces. Ideal for retrofits, remodel projects, or where a recessed fixture is preferred  but plenum space is not available. The surface mount kit works with 2′ x 2′, 2′ x 4′, 1′ x 4′ and 1′ x 2′ Metalux, Fail-Safe, Corelite and Neo-ray product lines. See chart and ordering information for specific availablility.
Construction: The surface mount kits feature snap-together frame design constructed of die-formed 20 gauge cold rolled steel. Finish is high reflectance white using electrostatically applied polyester powder coat paint.

Ordering Information : Upon placing an order for a recessed fixture confirm which surface mount kit provides a correct fit using the chart on page 4. Then order the kit(s) using the catalog numbers listed below.

Catalog No. Description
SK-22-WS 2′ x 2′ Surface Mount Kit, Shallow
SK-24-WS 2′ x 4′ Surface Mount Kit, Shallow
SK-22-WT 2′ x 2′ Surface Mount Kit, Tall
SK-24-WT 2′ x 4′ Surface Mount Kit, Tall
SK-14-WT 1′ x 4′ Surface Mount Kit, Tall
SK-12-WT 1′ x 2′ Surface Mount Kit, Tall

Installation Instructions – Field Install Surface Mount Kits – 2’ x 2’, 2’ x 4’, 1’ x 4’ and 1’ x 2’

Dimensions

Inside

| SK-24-WS| SK-24-WT| SK-22-WS| SK-22-WT
---|---|---|---|---
A| Length| 48-1/16″| 48-1/16″| 24-1/16″| 24-1/16″
B| Width| 24″| 24″| 24″| 24″
C| Height| 4-15/16″| 6-3/8″| 4-15/16″| 6-3/8″

Outside

| SK-24-WS| SK-24-WT| SK-22-WS| SK-22-WT
---|---|---|---|---
D| Length| 49-1/2″| 49-1/2″| 25-1/2″| 25-1/2″
E| Width| 24-1/4″| 24-1/4″| 24-1/4″| 24-1/4″
F| Height| 5-1/16″| 6-5/8″| 5-1/16″| 6-5/8″

Diagram 1: Hole Mounting

Metalux SK-22-WS Universal Field Install Surface Mount Kits - Hole
Mounting

Diagram 2: Access Plate Location

Metalux SK-22-WS Universal Field Install Surface Mount Kits - Access Plate
Location

Diagram 3: Pendant Mounting

Metalux SK-22-WS Universal Field Install Surface Mount Kits - Pendant
Mounting

Dimensions

Inside

| SK-14-WT| SK-12-WT
---|---|---
A| Width| 12″| 12″
B| Length| 48-1/16″| 24-1/16″
C| Height| 6-1/4″| 6-1/4″

Outside

| SK-14-WT| SK-12-WT
---|---|---
A| Width| 12-3/16″| 12-3/16″
B| Length| 49-7/16″| 25-7/16″
C| Height| 6-9/16″| 6-9/16″

Note: SkyRidge 1′ x 4′ fixture with curved reflector (“-C-“) does not fit the 1′ x 4′ kit without requirement for special bracket, please submit PDR request for order processing.

Diagram 1: Hole Mounting

Diagram 2: Access Plate Location

Diagram 3: Pendant Mounting

Installation Instructions:

  1. Using the appropriate dimensions and fasteners described in Hole/Access Plate Locations (Diagram 1 and 2), rough in junction box and loosely secure the surface mount frame to the ceiling. Ensure the frame is square prior to fully securing the frame to the  ceiling.
    Slots will allow for adjustment once the frame is attached. (see Figure 1)

  2. Remove one end plate on one side of surface mount kit.
    (see Figure 2)

  3. Insert the luminaire two-thirds of the way in surface mount kit. (Lift and slide the luminaire along surface kit to avoid damaging the door frame latches). Make all electrical connections according to local code. (see Figure 3)

  4. Insert the luminaire in the surface kit. The fixture will rest on the bottom flange of the surface mount kit on all four corners. If the fixture is not resting properly on the bottom flange, lift it up and shift it until it rests into place.
    (see Figure 4)

  5. Reattach the endplate to the surface mount kit. The end cap only attaches in one direction. Ensure the endplate snaps are properly engaged. Attach with #10 screws if necessary. (see Figure 5)
    Installation completed. Fixture is ready to power on.

WARNING
The weight of the luminaire (ONLY) not to exceed 40 lbs.

Compatibility Matrix

| Shallow Design| T all Design
---|---|---
2′ x 2′| 2′ x 4′| 2′ x 2′| 2′ x 4′| 1′ x 4′| 1′ x 2′
SK-22-WS| SK-24-WS| SK-22-WT| SK-24-WT| SK-14-WT| SK-12-WT
Standard Version| |
Metalux| | | | | |
Accord| T5,T8, LED| T5,T8, LED| | | T5,T8, LED|
ArcLine| T5,T8, LED| T5,T8, LED| | | T5,T8, LED|
Cruze| LED| LED| | | LED|
Encounter| LED| LED| | | LED| LED
GR| T5,T8, LED| T5,T8, LED| | | T5,T8, LED|
GC| | | T5,T8| T5,T8| T5,T8|
Ovation| | | T5,T8| T5,T8| T5,T8|
Parabolics*| | | T5,T8| T5,T8| |
SkyRidge| | | LED| LED| LED| LED
F ail-Safe| | | | | |
CFDFA| | | T5,T8| T5,T8| T5,T8|
CFE-3| | | T5,T8| T5,T8| |
2VRGC| | | T5,T8| T5,T8| T5,T8|
MAE| | | T5,T8| T5,T8| |
MAO| | | T5,T8| T5,T8| |
Corelite| | | | | |
Class E3| T5,T8, LED| T5,T8, LED| | | |
Class R1/Z1| T5| T5| | | T5|
Class R2/Z2| T5| T5| | | T5|
Class R2X| LED| LED| | | LED|
Class R3/Z3| T5,  LED| T5,  LED| | | T5,  LED|
Divide| LED| LED| | | LED|
Neo-r a y| | | | | |
Fenestra| | | 202,  232,  242,  272,  LED| 204,  234,  244,  274, LED| |
Luminous| T5,  LED| T5,  LED| T8| T8| T5,T8, LED|
Symbio| | | 292| 294| |
Emergency Version| |
Metalux*| | | | | |
Accord| EL7W, EL14W| EL7W, EL14W| | | EL7W, EL14W|
ArcLine| EL7W| EL7W| EL14W| EL14W| EL7W, EL14W|
Cruze| EL7W| EL7W| EL14W| EL14W| EL7W, EL14W|
Encounter| EL7W| EL7W| EL14W| EL14W| EL7W, EL14W| EL7W
GR| EL7W| EL7W| EL14W| EL14W| EL7W, EL14W|
GC| | | EL7W, EL14W| EL7W, EL14W| EL7W, EL14W|
Ovation| | | EL7W, EL14W| EL7W, EL14W| EL7W, EL14W|
Parabolics
| | | EL7W, EL14W| EL7W, EL14W| |
SkyRidge| | | EL7W, EL14W| EL7W, EL14W| EL7W, EL14W| EL7W
Corelite| | | | | |
Class E3| EL7W, EL14W| EL7W, EL14W| | | |
Class R1/Z1| EL7W, EL14W| EL7W, EL14W| | | EL7W, EL14W|
Class R2/Z2| EL7W, EL14W| EL7W, EL14W| | | EL7W, EL14W|
Class R2X| EL7W, EL14W| EL7W, EL14W| | | EL7W, EL14W|
Class R3/Z3| EL7W, EL14W| EL7W, EL14W| | | EL7W, EL14W|
Divide| EL7W, EL14W| EL7W, EL14W| | | EL7W, EL14W|
Neo-r a y**| | | | | |
Fenestra| | | EL7W, EL14W| EL7W, EL14W| |
Luminous| EL7W, EL14W| EL7W, EL14W| | | |
Symbio| | | EL7W, EL14W| EL7W, EL14W| EL7W, EL14W|

*Covers 2P2G, 2EP3, 2HP2, 2HP3, OpticaHP; 2PGAX does not fit kits
SkyRidge 1′ x 4′ fixture with curved reflector (“-C-“) does not fit the 1′ x 4′ kit without requirement for special bracket, please submit PDR request for order processing.
Note:** Fail-Safe fixtures with emergency do not fit either kit size.

Warranties and Limitation of Liability

Please refer to www.cooperlighting.com for our terms and conditions.

Cooper Lighting Solutions
1121 Highway 74 South
Peachtree City, GA 30269
P: 770-486-4800
www.cooperlighting.com
© 2020 Cooper Lighting Solutions
All Rights Reserved
Printed in USA

Cooper Lighting Solutions is a
registered trademark.
All trademarks are property
of their respective owners.

Product availability, specifications,
and compliances are subject to
change without notice

References

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