PHOENIX GP20NL 20 HP Rotary Phase Converter Installation Guide

PHOENIX GP20NL 20 HP Rotary Phase Converter

ELECTRICAL SPECIFICATION SHEET

GENERAL SPECIFICATIONS

HP| 20
KW| 14.9
KVA| 17.35
HZ| 50/60
ENCL| TEFC/NEMA4
FRAME| 256T
IDLER WEIGHT| 330.75
PANEL WEIGHT| 37
CONSTRUCTION, DIMENSIONS, WEIGHT

ELECTRICAL PANEL
ENCLOSURE TYPE| NEMA4
ENCLOSURE CERTIFICATIONS| UL 508A (CSA C22.2 No. 14-13.), Tuv, CE.
COLOR| Light Gray
HEIGHT| 20
WIDTH| 12
DEPT| 10
MOUNTING| WALL MOUNT
SINGLE PHASE ELECTR ICAL SPECS

VOLTAGE INPUT| 208-250V
MOTOR LOAD BREAKER Minimum Size| 40
MOTOR LOAD BREAKER Maximum Size| 100
SERVICE KVA Minimum Size| 37.5
SERVICE AMPS Minimum Size| 156
COPPER WIRE Minimum Size| 4
THREE PHASE ELECTRICAL SPECS

VOLTAGE OUTPUT| 208-230 Volts Delta
MAX OUTPUT INDUCTIVE LOAD AMPS| 54
MAX OUTPUT RESISTIVE LOAD AMPS| 28
VOLTAGE BALANCING| +/-2%
WIRE SIZE MIN Idler/Generator| 6
LARGEST SPINDLE MOTOR START| 10
LARGEST COMPRESSOR LOAD START| 7.5
TOTAL COMBINED HORSEPOWER RUN| 20

Optional Feature

• 208, 460 Volt Output (includes transformer)
• Autostart and Auto Off with load detection
• PL Model (includes Start and Stop with Built-in Mag Starter)
• GPX Model (includes WFI Cloud Controls, Timers, Energy Monitor)
• Wireless Remote ON/OFF

READ FIRST – BEFORE INSTALLATION

• Most important step to know.
• NEVER Start the phase converter with a load, this includes transformers.
• Make sure you have the incoming service to start the phase converter, call your electric company verify the KVA size of the transformer, that KVA number should be larger then the HP of the idler motor.
• DO NOT use WIRE NUTS for any connection, use the bolt down lugs. Check all make sure all connections even factory connections to the power block are secure, also recheck connections after a few week of using the converter.
• When powering up the unit, if the idler does NOT come up to FULL SPEED, then shut the phase converter down right away. If you don’t understand then call us or a qualified electrician. if you do not turn the unit off you have a chance to damage the idler motor that will not be covered under warranty.
• Must be installed by a license industrial electrician, our guidelines are not to supersede local and state laws.
  

Power Requirements

• You will need to use a motor load type breaker. NOT a quick blow or trip breaker.
• Sizing a breaker for a single machine with an inductive load (motors) double the amps size of the machine. Example if the equipment pulls 20 amps use a 40 amp breaker.
• Sizing the equipment for multiple machine double the amp of the largest machine and add the the other machine that will run at the same time. Example; 20 AMP Lathe. 9 amp saw, 6 amp milling machine. 20 X 2 = 40 +9 + 6 = 45 amps, use the next standard size breaker which would be 50 Amps two pole breaker.
• Use the chart to make sure you don’t go over or under the Minimum and maximum size allowed. For rural areas increase the minimum size breaker by 20% Click on the next picture to see this chart.

GP20

WIRE AND BREAKER SIZES

SINGLE PHASE| 4 AWG Copper under 50 feet
IDLER MOTOR| 6 AWG COPPER
BREAKER/FUSE| 40 MIN / 100 MAX

Mounting The Phase Converter Panel

Mount the enclosure first, to a non-vibrating surface, there are two options provided for mounting, next install the back plate with the four nuts provided. Mounting the phase converter panel near the breaker panel is recommended the larger wire is you single phase line, that is best to keep as short as possible. Every 50 feet you will need to increase the size of the single phase wire.

Additional mounting brackets and hardware are inside the enclosure.

Indoor or outdoor enclosure

CONNECTING THE IDLER MOTOR WIRES

THIS IS JUST A ILLUSTRATION OF WHAT WIRES GET CONNECTED TOGETHER, DO NOT USE WIRE NUTS, USE BOLT DOWN LUGS

• IF YOU HAVE 9 LEADS AT THE MOTOR CLICK HERE
• IF YOU HAVE 12 LEADS AT THE MOTOR CLICK HERE
  

NL AND NH MODELS

MUST BE INSTALLED BY A INDUSTRIAL LICENSED ELECTRICIAN

Dimensions And Parts List For GP15PL and GP20PL

20 HP Rotary Phase Converter Components

Item Number| Description (Click on the description to visit the link to that item)| Quantity in   Model| Price| SKU#

(Click on 3D viewing)

1| Relay| 1| 47.00| GP90-66
3| 2 Pole Contactor| 1| 28.00| GP2P30A
4| OPTIONAL 3 Pole
Contactor 60 amp – 230V| 1| 52.84| C360C
5| 3 Phase Power Block| 1| 45.00| CB409HO
6| 630 MFD 220V Start Capacitor| 2| 24.14| PTMJ630
7| 100 MFD 370V Run Capacitor| 3| 26.00| TRC100
8| Complete Capacitor Bank Assembly – Prewired| 1| 290.00| N/A
| Complete Back Plate Assembly – Prewird PL Model. (with Start and Stop Button)| 1| 1231.00| N/A
| Complete Panel with NEMA 4 Enclosure – Prewird PL Model (with Start and Stop Button)| 1| 1481.00| GP20PLPO
| Idler Motor| 1| 1764.00| N/A
| Complete Unit Phase Converter Panel (PL Model) and Idler/ Generator Motor| 1| 3111.00| GP20PL
*| 9 Bank Start and Run Capacitor Holder Only with Base| 1| 239| N/A

References

• Autodesk A360
• Replacement 100 HP Run Capacitor Bank | Phoenix Phase Converters
• 630-750 MFD - 250V Start Capacitor – Phoenix Phase Converters
• CONTACTOR 3 POLE 60 AMPS 208/240 COIL VOLTAGE – Phoenix Phase Converters
• Potential Relay 90-66 | Phoenix Phase Converters
• Power Block fit 25 HP to 40 HP Rotary Phase Converters – Phoenix Phase Converters
• Two Pole Contactor 230 Volts - 30 Amps | Phoenix Phase Converters
• Phase Converter Panel | Phoenix Phase Converters

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>