PHOENIX GP10PL 10 HP Rotary Phase Converter Installation Guide

: June 17, 2024
: Phoenix

Table of Contents

PHOENIX GP10PL 10 HP Rotary Phase Converter
Product Information
Product Usage Instructions
FAQ
SPECIFICATIONS
INSTALLATION
Power requirements
Mounting the Phase Converter Panel
PL AND PH MODELS
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

PHOENIX GP10PL 10 HP Rotary Phase Converter

PHOENIX-GP10PL-10-HP-Rotary-Phase-Converter-product

Product Information

Specifications

Model: GP10PL
Power Requirements: Single Phase
Idler Motor: 10 HP

Product Usage Instructions

1. Power Requirements

Before installation, it is important to verify the KVA size of the transformer with your electric company. The KVA number should be larger than the HP of the idler motor. Failure to ensure this can result in damage to the idler motor, which will not be covered under warranty.

2. Checking Connections

Before using the converter, check that all connections, including factory connections to the power block, are secure. It is recommended to recheck connections after a few weeks of using the converter to ensure they remain secure.

3. Power Requirements and Breaker Sizes

For motors, it is recommended to use a breaker that is double the amps size of the machine. For example, if the equipment pulls 20 amps, use a 40 amp breaker. When multiple machines will be running at the same time, calculate the total amps by adding the amps of the largest machine and the other machines that will run simultaneously. For example, if you have a 20 AMP lathe, a 9 amp saw, and a 6 amp milling machine, the total amps would be 20 X 2 = 40 + 9 + 6 = 45 amps. In this case, use the next standard size breaker, which would be a 50 Amps two-pole breaker. It is important to follow local and state laws regarding wire and breaker sizes. In rural areas, it is recommended to increase the minimum size breaker by 20%.

4. Wire and Breaker Sizes

For single-phase connections, use 6 AWG copper wire if the distance is under 50 feet. For the idler motor, use 8 AWG copper wire. The recommended breaker/fuse size is 20 amps minimum and 40 amps maximum.

5. Connecting the Idler Motor Wires

Refer to the provided illustrations for connecting the idler motor wires. Avoid using wire nuts and use bolt-down lugs instead. Choose the appropriate illustration based on the number of leads at the motor.

6. Installation by a Licensed Electrician

The product must be installed by an industrial licensed electrician. This ensures proper installation and compliance with safety regulations.

7. Wiring Diagram

The wiring diagram is located on the connection cover. Depending on the voltage, refer to the appropriate diagram for either 230V or 460V connections.

FAQ

Q: What is the model of the product?
- A: The model of the product is GP10PL.
Q: What are the power requirements?
- A: The product is designed for single-phase power.
Q: What is the horsepower of the idler motor?
- A: The idler motor has a horsepower of 10 HP.

SPECIFICATIONS

ELECTRICAL SPECIFICATIONS SHEET

Optional Feature

208, 460 Volt Output (includes transformer)
AutoStart and AutoOff with load detection
PL Model (includes Start and Stop with Built-in Mag Starter)
GPX Model (includes WFI Cloud Controls, Timers, Energy Monitor)
Wireless Remote ON/OFF

INSTALLATION

READ FIRST – BEFORE INSTALLATION

Most important step to know.
NEVER Start the phase converter with a load, this includes transformers.
Make sure you have the incoming service to start the phase converter, call your electric company verify the KVA size of the transformer, that KVA number should be larger then the HP of the idler motor.
DO NOT use WIRE NUTS for any connection, use the bolt down lugs. Check all make sure all connections even factory connections to the power block are secure, also recheck connections after a few week of using the converter.
When powering up the unit, if the idler does NOT come up to FULL SPEED, then shut the phase converter down right away. If you don’t understand then call us or a qualified electrician. if you do not turn the unit off you have a chance to damage the idler motor that will not be covered under warranty.
Must be installed by a license industrial electrician, our guidelines are not to supersede local and state laws.

Power requirements

You will need to use a motor load type breaker. NOT a quick blow or trip breaker.
Sizing a breaker for a single machine with an inductive load (motors) double the amps size of the machine. Example if the equipment pulls 20 amps use a 40 amp breaker.
Sizing the equipment for multiple machine double the amp of the largest machine and add the the other machine that will run at the same time. Example; 20 AMP Lathe. 9 amp saw, 6 amp milling machine. 20 X 2 = 40 +9 + 6 = 45 amps, use the next standard size breaker which would be 50 Amps two pole breaker.
Use the chart to make sure you don’t go over or under the Minimum and maximum size allowed. For rural areas increase the minimum size breaker by 20% Click on the next picture to see this chart.

WIRE AND BREAKER SIZES

SINGLE PHASE

| 6 AWG Copper under 50 feet

IDLER MOTOR

|

8 AWG COPPER

BREAKER/FUSE

|

20 MIN / 40 MAX

Mounting the Phase Converter Panel

Mount the enclosure first, to a non-vibrating surface, there are two options provided for mounting, next install the back plate with the four nuts provided. Mounting the phase converter panel near the breaker panel is recommended the larger wire is you single phase line, that is best to keep as short as possible. Every 50 feet you will need to inerease the size of the sinale nhase wire PHOENIX-GP10PL-10-HP-Rotary-Phase-Converter-
fig-3