PHOENIX GP60PL 60 HP Rotary Phase Converter Installation Guide
- June 17, 2024
- Phoenix
Table of Contents
PHOENIX GP60PL 60 HP Rotary Phase Converter
Product Information
Specifications
- Model: GP60PL
- Material: Steel
- Power Requirements: 230 Volts
- Idler Motor Wire Size: 1 AWG Copper
- Idler Motor Breaker/Fuse Size: 100 MIN / 300 MAX
Product Usage Instructions
Power Requirements
Before installation, contact your electric company to verify the KVA size of
the transformer. The KVA number should be larger than the HP (Horsepower) of
the idler motor. This is important to ensure proper power supply.
Check all connections to ensure they are secure, including factory connections to the power block. It is recommended to recheck connections after a few weeks of using the converter.
Ensure compliance with local and state laws.
Wire and Breaker Sizes
For single-phase power supply:
- Use 3/0 AWG Copper wire for distances under 50 feet.
- Use 1 AWG Copper wire for the idler motor.
- The breaker/fuse size should be a minimum of 100 amps and a maximum of 300 amps.
Connecting the Idler Motor Wires
Refer to the illustration inside the lid of the connection box or on the
nameplate to determine how to connect the wires. Do not use wire nuts, use
bolt down lugs for secure connections.
If you have 9 leads at the motor, follow the instructions provided here.
If you have 12 leads at the motor, follow the instructions provided here.
Phase Converter Panel
- Connect the idler motor/generator for low voltage using 1 AWG Copper wire. Refer to the diagram located inside the lid of the connection box or on the nameplate for specific instructions.
- Use a breaker with a capacity of 125 to 350 amps for the motor load type.
- If using NL Models, a disconnect should be used according to your state codes.
- For single-phase circuit breaker panel, use 230 volts.
FAQ
Q: What is the wire size for the idler motor?
A: The recommended wire size for the idler motor is 1 AWG Copper.
Q: What is the breaker/fuse size for the idler motor?
A: The recommended breaker/fuse size for the idler motor is a minimum of
100 amps and a maximum of 300 amps.
ELECTRICAL SPECIFICATIONS SHEET
READ FIRST – BEFORE INSTALLATION
- Most important step to know.
- NEVER Start the phase converter with a load, this includes transformers.
- Make sure you have the incoming service to start the phase converter, call your electric company verify the KVA size of the transformer, that KVA number should be larger then the HP of the idler motor.
- DO NOT use WIRE NUTS for any connection, use the bolt down lugs. Check all make sure all connections even factory connections to the power block are secure, also recheck connections after a few week of using the converter.
- When powering up the unit, if the idler does NOT come up to FULL SPEED, then shut the phase converter down right away. If you don’t understand then call us or a qualified electrician. if you do not turn the unit off you have a chance to damage the idler motor that will not be covered under warranty.
- Must be installed by a license industrial electrician, our guidelines are not to supersede local and state laws.
Power requirements
- You will need to use a motor load type breaker. NOT a quick blow or trip breaker.(
- Sizing a breaker for a single machine with an inductive load (motors) double the amps size of the machine. Example if the equipment pulls 20 amps use a 40 amp breaker.(
- Sizing the equipment for multiple machine double the amp of the largest machine and add the the other machine that will run at the same time. Example; 20 AMP Lathe. 9 amp saw, 6 amp milling machine. 20 X 2 = 40 +9 + 6 = 45 amps, use the next standard size breaker which would be 50 Amps two pole breaker.(
- Use the chart to make sure you don’t go over or under the Minimum and maximum size allowed. For rural areas increase the minimum size breaker by 20% Click on the next picture to see this chart.
WIRE AND BREAKER SIZES
| S NGLE PHASE | 3/0 AWG Copper under 50 feet |
|---|---|
| DLER MOTOR |
1 AWG COPPER
BREAKER/FUSE|
100 M N / 300 MAX
Mounting the Phase Converter Panel
Mount the enclosure first, to a non-vibrating surface, there are two options
provided for mounting, next install the back plate with the four nuts
provided. Mounting the phase converter panel near the breaker panel is
recommended the larger wire is you single phase line, that is best to keep as
short as possible. Every 50 feet you will need to increase the size of the
single phase wire.
CONNECTING THE IDLER MOTOR WIRES
THIS IS JUST A ILLUSTRATION OF WHAT WIRES GET CONNECTED TOGETHER, DO NOT USE WIRE NUTS, USE BOLT DOWN LUGS
IF YOU HAVE 9 LEADS AT THE MOTOR CLICK HERE
IF YOU HAVE 12 LEADS AT THE MOTOR CLICK HERE
Weight: 60 HP = 782.75 lbs
60 HP Rotary Phase Converter Components
tem Number| Description
(Click on the description to visit the link to that item)
| Quantity in Model| Price| SKU#
(Click on 3D viewing)
---|---|---|---|---
9| Relay| 1|
47.00| GP90-66
| Complete Run Bank Assembly – Prewired| 1| 490.00| *
27| 3 Pole Contactor 75
amp
| 1| 182.90| C375C
4
| 9 Bank Start and Run Capacitor Holder Only with Base|
1
|
|
CB409HO
2| 3 Phase Power
Block| 1|
395.00|
GPB603
3| 630 MFD 220V
Start
5
|
1
|
|
1
| Complete Capacitor Start Bank Assembly – Prewired|
1
|
|
| Complete Back Plate Assembly – Prewird PL Model. (with Start and Stop Button)|
1
|
2950.00
|
CBA50PL
| Complete Panel with NEMA 4 Enclosure – Prewird PL Model (with Start and Stop Button)|
1
|
3225.00
|
GP50PLPO
| dler Motor| 1| 3175.00|
| Complete Unit Phase Converter Panel (PL Model) and dler/ Generator Motor|
1
|
|
Optional Feature
- 208, 460 Volt Output (includes transformer)
- AutoStart and AutoOff with load detection
- Wineless Remote ONIOEE
PHOENIX PHASE CONVERTERS
800-417-6568