PHOENIX GP30NL Rotary Phase Converter Instruction Manual

June 17, 2024
Phoenix

PHOENIX GP30NL Rotary Phase Converter Instruction Manual
PHOENIX GP30NL Rotary Phase Converter

ELECTRICAL SPECIFICATIONS SHEET

GENERAL SPECIFICATIONS

HP| 30
KW| 21.4
KVA| 26.02
HZ| 50/60
ENCL| TEFC/NEMA 4
FRAME| 268T
IDLER WEIGHT| 396.9
PANEL WEIGHT| 45
CONSTRUCTION, DIMENSIONS, WEIGHT

ELECTRICAL PANEL
ENCLOSURE TYPE| NEMA 4
ENCLOSURE CERTIFICATIONS| UL 508A (CSA C22.2 No. 14-13.), TUV, CE.
COLOR| Light Gray
HEIGHT| 20
WIDTH| 12
DEPT| 10
MOUNTING| WALL MOUNT
SINGLE PHASE ELECTRICAL SPECS

VOLTAGE INPUT| 208-250V
MOTOR LOAD BREAKER Minimum Size| 50
MOTOR LOAD BREAKER Maximum Size| 150
SERVICE KVA Minimum Size| 50
SERVICE AMPS Minimum Size| 200
COPPER WIRE Minimum Size| 2
THREE PHASE ELECTRICAL SPECS

VOLTAGE OUTPUT| 208-230 Volts Delta
MAX OUTPUT INDUCTIVE LOAD AMPS| 80
MAX OUTPUT RESISTIVE LOAD AMPS| 42
VOLTAGE BALANCING| +/-2%
WIRE SIZE MIN Idler/Generator| 3
LARGEST SPINDLE MOTOR START| 15
LARGEST COMPRESSOR LOAD START| 12
TOTAL COMBINED HORSEPOWER RUN| 30

Optional Feature

  • 200, 400 Volt Output includes transformer)
  • Autofitart and AutoOff with load detection
  • PL. Model includes Start and Stop with But in Mag Starter
  • GPX Model (includes WFL Cloud Controls, Timers, Energy Monito
  • Wireless Remente ON/OFF

READ FIRST – BEFORE INSTALLATION

  • Most important step to know.

  • NEVER Start the phase converter with a load, this includes transformers.

  • Make sure you have the incoming service to start the phase converter, call your electric company verify the KVA size of the transformer, that KVA number should be larger then the HP of the idler motor.

  • DO NOT use WIRE NUTS for any connection, use the bolt down lugs.
    Check all make sure all connections even factory connections to the power block are secure, also recheck connections after a few week of using the converter.

  • When powering up the unit, if the idler does NOT come up to FULL SPEED, then shut the phase converter down right away. If you don’t understand then call us or a qualified electrician. if you do not turn the unit off you have a chance to damage the idler motor that will not be covered under warranty.

  • Must be installed by a license industrial electrician, our guidelines are not to supersede local and state law

Power requirements

  • You will need to use a motor load type breaker. NOT a quick blow or trip breaker.
  • Sizing a breaker for a single machine with an inductive load (motors) double the amps size of the machine. Example if the equipment pulls 20 amps use a 40 amp breaker.
  • Sizing the equipment for multiple machine double the amp of the largest machine and add the the other machine that will run at the same time. Example; 20 AMP Lathe. 9 amp saw, 6 amp milling machine. 20 X 2 = 40 +9 + 6 = 45 amps, use the next standard size breaker which would be 50 Amps two pole breaker.
  • Use the chart to make sure you don’t go over or under the Minimum and maximum size allowed. For rural areas  increase the minimum size breaker by 20% Click on the next picture to see this chart

GP30

WIRE AND BREAKER SIZES

SINGLE PHASE| 2 AWG Copper under 50 fe
IDLER MOTOR| 3 AWG COPPER
BREAKER/FUSE| 50 MIN / 150 MAX

Mounting the Phase Converter Panel

Mount the enclosure first, to a non-vibrating surface, there are two options provided for mounting, next install the back plate with the four nuts provided. Mounting the phase converter panel near the breaker panel is recommended the larger wire is you single phase line, that is best to keep as short as possible. Every 50 feet you will need to increase the size of the single phase wire.

Converter Panel

Converter Panel

CONNECTING THE IDLER MOTOR WIRES

THIS IS JUST A ILLUSTRATION OF WHAT WIRES GET CONNECTED TOGETHER, DO NOT USE WIRE NUTS, USE BOLT DOWN LUGS

IF YOU HAVE 9 LEADS AT THE MOTOR CLICK HERE LEADS AT THE
MOTOR

IF YOU HAVE 12 LEADS AT THE MOTOR CLICK HERE
LEADS AT THE MOTOR

MUST BE INSTALLED BY A INDUSTRIAL LICENSED ELECTRICIAN

MOTOR WIRES
MOTOR WIRES

GP30NL Dimensions

Dimensions

30 HP Rotary Phase Converter Components|
---|---
Item
Number| Description
(Click on the description
to visit the link to that
item)| Quantityin elMod| Price| SKUtt
(Click on 3D viewing)
1| Relay| 1| 47.00| GP90-66
3| 2 Pole Contactor| 1| mon| GP2P30A
4| OPTIONAL 3 Pole
Contactor 60 amp 230V| 1| 52.84| C360C
|
5| 93ariliataltariart
Capacitor Holder Only with RICA| 1| 239.00| CB409H0
6| 3 Phase Power Block| 1| 45.00| RS2540
7| 630 MFD 220V StartCanRcitnz| 3| 2414| MAMA)
| 100 MFD 370V Run
Capacitor| 1| 26.00| TRC100
| Complete Capacitor BankAssembly – Prewired| 1| 32.0_411| CE3.02
•| Complete Back Plate
Assembly – Prewird PL
Model. (with Start and
Stop Button)| 1| 1574.50| CBA3OPL
| Complete Panel with NEMA 4 Enclosure – Prewird PL Model (with Start and Stop Button)| 1| 1748.50| GP3OPLPO
•| Idler Motor| 1| 1764.00|
•| Complete Unit Phase Converter Panel (PL Model) and Idler/ Generator Motor| 1| 4079.00| GP3OPL

Converter Components
Converter Components

Dimensions

Dimensions

Weight: 25 HP = 330.75
Weight: 30 HP = 396.9 lbs

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