Dynojet KTM 990 Supermoto Fuel Control Module Installation Guide

June 4, 2024
Dynojet

Dynojet Logo KTM 990 Supermoto Fuel Control Module
Installation Guide

KTM 990 Supermoto Fuel Control Module

POWER COMMANDER 6
Installation Guide for PC6-18005
Model Coverage: 2009-2013 KTM 990 SMR/SMT

PARTS LIST

  • 1 POWER COMMANDER 6
  • 1 INSTALLATION GUIDE
  • 1 USB CABLE
  • 2 DYNOJET DECALS
  • 2 POWER COMMANDER DECALS
  • 2 VELCRO STRIPS
  • 1 ALCOHOL SWAB

PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION.
THE IGNITION MUST BE TURNED OFF BEFORE INSTALLATION.

INPUT ACCESSORY GUIDE

Dynojet KTM 990 Supermoto Fuel Control Module - INPUT
ACCESSORY

OPTIONAL ACCESSORY INPUTS

Map| (Input 1 or 2) The PC6 has the ability to hold 2 different base maps. You can switch on the fly between these two base maps when you hook up a switch to the MAP inputs. You can use any open/close type switch. The polarity of the wires is not important.
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Shifter| (Input 1 or 2) Used for clutch-less full-throttle upshifts. Insert the wires from the Dynojet quick shifter into either Input 1 or Input 2. The polarity of the wires is not important. Set to Input 2 by default.
Speed| If your application has a speed sensor then you can tap into the signal side of the sensor and run a wire into this input. This will allow you to calculate gear position in the Control Center Software. Once gear position is set up you can alter your map based on gear position and setup gear- dependent kill times when using a quick shifter.
Analog| This input is for a 0-5v signal such as engine temp, boost, etc. Once this input is established you can alter your fuel curve based on this input in the Power Core software.
Launch| You can connect a wire to either Input 1 or Input 2 and then the other end to a switch. This switch when engaged (continuity) will only allow the RPM to be raised to a certain limit (set in the software). When released, you will have full RPM.

WIRE CONNECTIONS
To input wires into the PC6 first remove the rubber plug on the backside of the unit and loosen the screw for the corresponding input. Using a 22-24 gauge wire, strip about 10mm from its end. Push the wire into the hole of the PC6 until it stops and then tighten the screw. Make sure to reinstall the rubber plug.Dynojet KTM 990 Supermoto Fuel Control Module - WIRE
CONNECTIONS

NOTE: If you tin the wires with solder it will make inserting them easier.

INSTALLING THE POWER COMMANDER 6

Dynojet KTM 990 Supermoto Fuel Control Module - Fig 1| 1. Remove the seat, both side fairings, and the chin fairing.
2. Prop the fuel tank up.
3. Using the supplied Velcro, secure the PC6 module in the tail section.
Clean both surfaces with the supplied alcohol swab prior to applying the Velcro adhesive.
4. Route the PC6 harness along the frame going under the crossover section.
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Dynojet KTM 990 Supermoto Fuel Control Module - Fig 2| 5. Continue routing the harness along the right side of the frame between the frame and the air box.
Use the stock wire ties to secure the PC6 harness in place.
Dynojet KTM 990 Supermoto Fuel Control Module - Fig 3| 6. Locate the Rear Ignition Coil and unplug the stock wiring harness from the coil.
Rotate the coil stick 180 degrees so the connection is pointing to the right side of the motorcycle.
Dynojet KTM 990 Supermoto Fuel Control Module - Fig 4|

7. Plug the pair of PC6 connectors with BLUE-colored wires in-line with the Rear Ignition Coil and the stock wiring harness.

Dynojet KTM 990 Supermoto Fuel Control Module - Fig 5|

8. Locate the stock connector from the throttle bodies on the right side of the motorcycle. Unplug this connector.
This is a GREY 16-pin connector pair.

Dynojet KTM 990 Supermoto Fuel Control Module - Fig 6|

9. Plug the PC6 in line with the stock wiring harness.
10. Attach the PC6 ground wire with the small ring lug to the stock common ground location on the right side of the frame.

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11. Locate the Front Ignition Coil and unplug the stock wiring harness from the coil.
12. Plug the pair of PC6 connectors with the GREEN-colored wires in-line with the Rear Ignition Coil and the stock wiring harness.

Dynojet KTM 990 Supermoto Fuel Control Module - Fig 8| 13. Remove the small plastic cover on the left side of the engine.
Dynojet KTM 990 Supermoto Fuel Control Module - Fig 9| 14. Unplug the stock Crank Position Sensor connectors.
This is a 2-pin connector pair. The MALE connector is WHITE. The FEMALE connector is BLACK.
Dynojet KTM 990 Supermoto Fuel Control Module - Fig 10| 15. Plug the PC6 wiring harness in line with the stock CPS connectors.
16. Reinstall the small plastic cover.
17. Reinstall the fuel tank, all of the removed bodywork, and the seats.
Download the latest map files from our website at dynojet.com/tunes.

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2009-2013 KTM 990 SMR/SMT
PC6-18005

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