ZLPOWER UL1741 10KW Solar Off Grid Inverter User Manual
- June 16, 2024
- ZLPOWER
Table of Contents
- UL1741 10KW Solar Off Grid Inverter
- Specifications
- About This Manual
- Scope
- Important Safety Instructions
- FAQ
- Q: Can I use any type of batteries with the GSI I 4K-12KW
- Q: Can I install the GSI I 4K-12KW Hybrid Solar Inverter
- Q: Can I expose the GSI I 4K-12KW Hybrid Solar Inverter to rain
- Q: What precautions should I take when working near
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
UL1741 10KW Solar Off Grid Inverter
Specifications
- Model: GSI I 4K-12KW
- Type: Hybrid Solar Inverter
About This Manual
The purpose of this manual is to provide explanations and
procedures for installing, operating, and troubleshooting the GSI I
4K-12KW Hybrid Solar Inverter. Please read this manual carefully
before installations and operations. Retain this manual for future
reference.
Scope
This document defines the functional requirements of the GSI I
4K-12KW Hybrid Solar Inverter, intended for worldwide use in
electronic processing equipment. All manuals are applicable under
all operating conditions when installed in the End Use system
unless otherwise stated.
Important Safety Instructions
General Precautions:
-
Before using the unit, read all instructions and cautionary
markings on: -
The unit
-
The batteries
-
All appropriate sections of this manual
-
CAUTION –To reduce the risk of injury, charge only deep-cycle
lead acid type rechargeable batteries or LiFePO4 batteries. Other
types of batteries may burst, causing personal injury and
damage. -
Do not expose the unit to rain, snow, or liquids of any type.
The unit is designed for indoor use only. Protect the unit from
splashing if used in vehicle applications. -
Do not disassemble the unit. Take it to a qualified service
center when service or repair is required. Incorrect re-assembly
may result in a risk of electric shock or fire. -
To reduce the risk of electric shock, disconnect all wiring
before attempting any maintenance or cleaning. Turning off the unit
will not reduce this risk. -
CAUTION –Battery are not already installed by the supplier.
Only a qualified professional (e.g., service person) may install
the Inverter. -
WARNING: WORKING IN VICINITY OF A LEAD ACID BATTERY IS
DANGEROUS. BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL
OPERATION. Provide ventilation to outdoors from the battery
compartment. The battery enclosure should be designed to prevent
accumulation and concentration of hydrogen gas in pockets at the
top of the compartment. Vent the battery compartment from the
highest point. A sloped lid can also be used to direct the flow to
the vent opening location. -
NEVER charge a frozen battery.
-
No terminals or lugs are required for hook-up of the AC wiring.
AC wiring must be no less than 10 AWG gauge copper wire details
refer to table 2. Battery cables must be rated for 35mm or higher
and should be no less than table 1. Crimped and sealed copper ring
terminal lugs with a HRNB38-8 hole should be used to connect the
battery cables to the DC terminals of the unit. Soldered cable lugs
are also acceptable. -
Be extra cautious when working with metal tools on or around
batteries. The potential exists to drop a tool, shorting the
battery terminals together.
Personal Precautions:
-
Someone should be within range of your voice to come to your
aid when you work near batteries. -
Have plenty of fresh water and soap nearby in case battery acid
contacts skin, clothing, or eyes. -
Wear complete eye protection and clothing protection. Avoid
touching eyes while working near batteries.
FAQ
Q: Can I use any type of batteries with the GSI I 4K-12KW
Hybrid Solar Inverter?
A: No, you should only use deep-cycle lead acid type
rechargeable batteries or LiFePO4 batteries. Using other types of
batteries may cause personal injury and damage.
Q: Can I install the GSI I 4K-12KW Hybrid Solar Inverter
myself?
A: No, the installation of the inverter should be done by a
qualified professional (e.g., service person) to ensure proper
installation and safety.
Q: Can I expose the GSI I 4K-12KW Hybrid Solar Inverter to rain
or liquids?
A: No, the unit is designed for indoor use only. It should not
be exposed to rain, snow, or any type of liquids. If used in
vehicle applications, it should be protected from splashing.
Q: What precautions should I take when working near
batteries?
A: When working near batteries, make sure someone is within
range of your voice to come to your aid. Have fresh water and soap
nearby in case battery acid contacts your skin, clothing, or eyes.
Wear complete eye protection and clothing protection, and avoid
touching your eyes while working near batteries.
User Manual
GSI I 4K-12KW Hybrid Solar I nverter
CONTENTS
Inverter User M anual
ABOUT THIS MANUAL…………………………………………………………………………………………………………………1 Purpose ………………………………………………………………………………………………………………………………………. 1 Scope …………………………………………………………………………………………………………………………………………. 1 IMPORTANT SAFETY INSTRUCTIONS …………………………………………………………………………………………. 1 General Precautions …………………………………………………………………………………………………………………….. 1 Personal Precautions ……………………………………………………………………………………………………………………. 2 INSTALLATION …………………………………………………………………………………………………………………………… 3 Unpacking and Inspection ……………………………………………………………………………………………………………… 3 Basic Configuration ………………………………………………………………………………………………………………………. 3 Mounting the Unit …………………………………………………………………………………………………………………………. 4 Batteries ……………………………………………………………………………………………………………………………………… 4 Battery Cable Size ……………………………………………………………………………………………………………………….. 6 DC Disconnect and Over- Current Protection ……………………………………………………………………………………. 6 Battery Cable Connection ……………………………………………………………………………………………………………… 6 AC Cable Size………………………………………………………………………………………………………………………………7 AC Connections …………………………………………………………………………………………………………………………… 7 PV Connection …………………………………………………………………………………………………………………………….. 8 Generator start signal…………………………………………………………………………………………………………………….8 Machine panel introduction ……………………………………………………………………………………………………………. 9 OPERATION ……………………………………………………………………………………………………………………………… 11 LCD Panel and Configuration Switch …………………………………………………………………………………………….. 11 Setting Indicators ……………………………………………………………………………………………………………………….. 12 LCD display meaning ………………………………………………………………………………………………………………….. 15 Operating Indicators ……………………………………………………………………………………………………………………. 16 SPECIFICATIONS ……………………………………………………………………………………………………………………… 18 Standard model ………………………………………………………………………………………………………………………….. 18 Split phase model (USA) ……………………………………………………………………………………………………………… 21 Solar Charger……………………………………………………………………………………………………………………………..23 General Specifications ………………………………………………………………………………………………………………… 24 APPENDIX A …………………………………………………………………………………………………………………………….. 25 How to Select and Configure PV Panels ………………………………………………………………………………………… 25 APPENDIX B (Wi-Fi Plug Pro) ……………………………………………………………………………………………………. 27 Quick Installation Guideline…………………………………………………………………………………………………………..27 DISPOSAL ………………………………………………………………………………………………………………………………… 30
Inverter User M anual
ABOUT THIS MANUAL
Purpose
The purpose of this manual is to provide explanations and procedures for
installing, operating and troubleshooting for the unit. This manual should be
read carefully before installations and operations. Please retain this manual
for future reference.
Scope
This document defines the functional requirements of the unit, intended for
worldwide use in electronic processing equipment. All manuals are applicable
under all operating conditions when installed in the End Use system, unless
otherwise stated.
IMPORTANT SAFETY INSTRUCTIONS
WARNING: This chapter contains important safety and operating instructions.
Read and keep this User Guide for future reference.
General Precautions
1. Before using the unit, read all instructions and cautionary markings on:
(1) The unit (2) the batteries (3) all appropriate sections of this manual.
2. CAUTION –To reduce risk of injury, charge only deep-cycle lead acid type
rechargeable batteries or LiFePO4 batteries. Other types of batteries may
burst, causing personal injury and damage.
3. Do not expose the unit to rain, snow or liquids of any type. The unit is
designed for indoor use only. Protect the unit from splashing if used in
vehicle applications.
4. Do not disassemble the unit. Take it to a qualified service center when
service or repair is required. Incorrect re-assembly may result in a risk of
electric shock or fire.
5. To reduce risk of electric shock, disconnect all wiring before attempting
any maintenance or cleaning. Turning off the unit will not reduce this risk.
6. CAUTION –Battery are not already installed by the supplier only a
qualified professional (e.g. service person) may install the Inverter.
7. WARNING: WORKING IN VICINITY OF A LEAD ACID BATTERY IS DANGEROUS.
BATTERIES GENERATE EXPLOSIVE GASES DURING NORMAL OPERATION. Provide
ventilation to outdoors from the battery compartment. The battery enclosure
should be designed to prevent accumulation and concentration of hydrogen gas
in “pockets” at the top of the compartment. Vent the battery compartment from
the highest point. A sloped lid can also be used to direct the flow to the
vent opening location.
8. NEVER charge a frozen battery. 9. No terminals or lugs are required for
hook-up of the AC wiring. AC wiring must be no less than 10 AWG
gauge copper wire details refer to table 2. Battery cables must be rated for
35mm or higher and should be no less than table 1. Crimped and sealed copper
ring terminal lugs with a HRNB38-8 hole should be used to connect the battery
cables to the DC terminals of the unit. Soldered cable lugs are also
acceptable. 10. Be extra cautious when working with metal tools on, or around
batteries. The potential exists to drop a
1
Inverter User M anual
tool and short-circuit the batteries or other electrical parts resulting in
sparks that could cause an explosion. 11. No AC or DC disconnects are provided
as an integral part of this unit. Both AC and DC disconnects must be provided
as part of the system installation. See INSTALLATION section of this manual.
12. Fuses are provided as the over current protection of the battery supply.
13. When PV module or panel is exposed to light, it starts to supply high DC
voltage, be sure to turn off DC switch before commencing the maintenance, and
make sure the cables from PV panel are properly sealed after disconnection.
14. GROUNDING INSTRUCTIONS -This battery charger should be connected to a
grounded permanent wiring system. For most installations, the Ground Lug
should be bonded to the grounding system at one (and only one point) in the
system. All installations should comply with all national and local codes and
ordinances. 15. AVOID AC output short-circuit; avoid DC input short-circuit
and do not connect the mains while DC input short-circuit 16. Warning: The
maintenance information is only for service persons, if the product is used in
a manner which is not covered by the scope of warranty, the protection
provided by the product may be impaired.
Personal Precautions
1. Someone should be within range of your voice to come to your aid when you
work near batteries. 2. Have plenty of fresh water and soap nearby in case
battery acid contacts skin, clothing, or eyes. 3. Wear complete eye protection
and clothing protection. Avoid touching eyes while working near batteries.
Wash your hands when done. 4. If battery acid contacts skin or clothing, wash
immediately with soap and water. If acid enters eyes,
immediately flood eyes with running cool water for at least 15 minutes and get
medical attention immediately. 5. Baking soda neutralizes lead acid battery
electrolyte. Keep a supply on hand in the area of the batteries. 6. NEVER
smoke or allow a spark or flame in vicinity of a battery or generator. 7. Be
extra cautious when working with metal tools on, and around batteries.
Potential exists to short-circuit the batteries or other electrical parts
which may result in a spark which could cause an explosion. 8. Remove personal
metal items such as rings, bracelets, necklaces, and watches when working with
battery. Battery can produce short-circuit current high enough to weld a ring,
or the like, to metal causing severe burns. 9. If a remote or automatic
generator start system is used, disable the automatic starting circuit and/or
disconnect the generator from its starting battery while servicing to prevent
accidental starting during servicing.
2
Inverter User M anual
INSTALLATION
Unpacking and Inspection
Carefully unpack the inverter/charger from its shipping carton. Verify all of
items list below are present. Please call customer service if any items are
missing.
The unit 1 user’s manual
Basic Configuration
GSII Series hybrid Inverter is designed to serve as a backup power supply for
AC loads. The input power of GSII Series hybrid Inverter comes from PV system
and AC grid which not only supply power to AC loads but also charge the
battery bank when the power from AC grid or AC generator is present (also
known as Line Mode).In the event of AC grid (or AC generator) outage, the AC
loads can be alternatively powered by PV system (if the illumination is
sufficient) and battery bank. The following illustrations show basic
applications for GSII Series hybrid Inverter.
Figure 1. Typical Application of GSII series hybrid Inverter Note: Appliances
like Air conditioner needs at least 3 minutes to restart in case of a power
shortage occurs
in a way that the power turns off then back on again rapidly (time is required
to balance the refrigerant gas in inside circuit); so in order to protect your
Air conditioner, please consult the Air conditioner manufacturer whether they
have already provided time delay function before installing. Otherwise,
Inverter will trig overload fault and shut off its output to protect your
appliance but sometimes it is not enough and your Air conditioner can be
damaged internally beyond repair.
3
Mounting the Unit
Consider the following points before selecting where to install: 1 Do not
mount the inverter on flammable construction Materials. 2 Mount on a solid
surface 3 Install this inverter at eye level in order to allow the LCD display
to be read at all times. 4 The ambient temperature should be between 0°C and
50°C to ensure optimal operation. 5 The recommended installation position is
to be adhered to the wall vertically. 6 Be sure to keep other objects and
surfaces as shown in the right diagram to guarantee sufficient heat
dissipation and to have enough space for removing wires.4
SUITABLE FOR MOUNTING ON CONCRETE OR OTHER NON-COMBUSTIBLE SURFACE ONLY
Inverter User M anual
Batteries
The uni t support 24/48v batterybank. Please wire battery correctly. Before
proceeding, ensure you have appropriate size batteries for this inverter. The
unit can use flooded lead-acid, sealed GEL/AGM lead-acid batteries or LiFePO4
batteries so ensure that your batteries are in one of these categories. GSII
inverter with built-in MPPT solar controller, for the battery and solar panel
connection please refer to figure 2 and figure3. if with the built-in 48VDC
MPPT 60A solar charge controller, then please configure solar panels not more
than 3500W, otherwise it cannot reach the maximum charge current. Note: if you
are using a gel battery or a deep cycle battery, please do not use ordinary
lead-acid batteries
for use in solar energy systems. This is likely to damage the lead acid
battery or to reach the desired effect. The battery must be wired to match
with the DC input voltage. Recommend to use battery capacity more than 200AH.
Figure 2. 24V Battery system 4
Inverter User M anual Figure 3. 48V Battery system
Figure 4. Single MPPT 60A charging 24V Battery system Figure 5. Single MPPT
60A charging 48V Battery system Figure 6. Dual MPPT 60A charging 48V Battery
system Figure 7. Dual MPPT 60A charging 48V Battery system 5
Inverter User M anual
Battery Cable Size
Below table 1 you can find information for recommended battery cable and terminal.
Table 1. Recommended battery cable and terminal size
Model Number
DC
Typical
Battery
1~3 m
0.5 m
Voltage Amperage Capacity one-way one-way
Cable Terminal
4KW
24V
195A
200AH
50mm2
35mm2
RNB60-8/RNB38-8
5KW
24V
240A
200AH
75mm2
50mm2
RNB80-8/RNB60-8
6KW
24V
295A
200AH
75mm2
50mm2
RNB80-8/RNB60-8
4KW
48V
98A
200AH
25mm2
25mm2
RNB22-8/RNB22-8
5KW
48V
120A
200AH
25mm2
25mm2
RNB22-8/RNB22-8
6KW
48V
145A
200AH
35mm2
25mm2
RNB38-8/RNB22-8
8KW
48V
195A
200AH
50mm2
35mm2
RNB60-8/RNB38-8
10KW
48V
240A
200AH
75mm2
50mm2
RNB80-8/RNB60-8
12KW
48V
295A
200AH
75mm2
50mm2
RNB80-8/RNB60-8
DC Disconnect and Over-Current Protection
For safety and to comply with regulations, battery over-current protection and
disconnect devices are required. Fuses and disconnects must be sized to
protect the DC cable size used, and must be rated for DC operation. Do not use
devices rated only for AC service they will not function properly. Note:
that some installation requirements may not require a disconnect device,
although over-current protection is still required.
Battery Cable Connection
Observe Battery Polarity! Place the ring terminal of DC cable over the bolt
and directly against the unit’s battery terminal. Tighten the M8 screw with
6-10 Nm. Do not place anything between the flat part of the Backup System
terminal and the battery cable ring terminal or overheating may occur. DO NOT
APPLY ANY TYPE OF ANTI-OXIDANT PASTE TO TERMINALS UNTIL AFTER THE BATTERY
CABLE WIRING IS TORQUED!! WARNING: Shock Hazard Installation must be performed
with care for the high battery voltage in series.
Caution!! Do NOT place anything between battery cable ring terminals and terminals on the inverter. The terminal screw is not designed to carry current. Apply Anti-oxidant paste to terminals AFTER terminals have been screwed. Verify that cable lugs are flush with the battery terminals. Tighten battery cables to terminals (6-10 Nm). Before making the final DC connection or closing DC breaker/disconnect or, be sure Positive (+) must be connected to positive (+) and negative (-) must be connected to Negative (-).
6
Inverter User M anual
AC Cable Size
Before wiring the input and output of inverter, refer to table 2 for minimum recommended cable size and
torque value
Table 2. Recommended cable size and torque value for AC wire
Model Number 4KW 230Vac
Typical Amperage
32A
AC Input
12AWG
4mm2
AC Output
12 AWG
4mm2
Torque value 1.5~2.0 Nm
5KW 230Vac
40A
10AWG
6mm2
12 AWG
4mm2
1.5~2.0 Nm
6KW 230Vac
50A
10AWG
6mm2
12 AWG
4mm2
1.5~2.0 Nm
4KW 120Vac
60A
8AWG
10mm2 10 AWG
6mm2
2.0~2.5 Nm
8KW 230Vac
5KW 120Vac
70A
8AWG
10mm2 10 AWG
6mm2
2.0~2.5 Nm
10KW 230Vac
6KW 120Vac
80A
6AWG
16mm2
8AWG
10mm2
2.0~2.5 Nm
12KW 230Vac
AC Connections
Installation should be done by a qualified electrician. Consult standards code for the proper wire sizes, connectors and conduit requirements. On the left of rear chassis is the AC hardwire cover. Two three-station terminal block is provided to make the AC connections. The terminal block is used to hardwire the AC input, AC output, and ground. The National Electrical Code requires that an external disconnect switch be used in the AC input wiring circuit. The AC breakers in a sub panel will meet this requirement.
Figure 8. AC Cable Connect to unit
Figure 9. AC Cable Connect to unit(Split phase model)
Step 1: Disconnect the unit from the battery by removing the battery cables. Turning off the unit before
disconnect from the battery.
Step 2: Following the wiring guide located in the AC input wiring compartment as figure 8, connect the GND
(green/yellow), L (brown), and N (blue) wires from the AC input (utility, generator, etc) to the
terminal block. (Figure 9, Please do not connect the neutral line to the split phase model,
connect the HOT1 (brown), and HOT2 (red) wires from the AC input (utility, generator, etc) to
the terminal block.)
Caution!! Be sure that AC source is disconnected before attempting to hardwire it to the unit. 7
Inverter User M anual
Step 3: Connect the AC Line output wiring to the terminal marked AC Line
(output), following the wiring guide inside the compartment. Torque the wires
into the terminal block.
Step 4: Lock the AC covers.
PV Connection
CAUTION: Before connecting to PV modules, please install separately a DC circuit breaker between inverter and PV modules. WARNING! It’s very important for system safety and efficient operation to use appropriate cable for PV module connection. To reduce risk of injury, please use the proper recommended cable size as below. Table 3. Recommended cable size and torque value for PV wire
Use position of wire rod
Wire Size
Cable (mm2)
Torque value (max)
Connection of PV to combiner box
12AWG
4mm2
1.5~2.0 Nm
Connection from combiner box to Inverter
8AWG
10mm2
2.0~2.5 Nm
WARNING: Because this inverter is non-isolated, only three types of PV modules are acceptable: single crystalline, poly crystalline with class A-rated and CIGS modules. To avoid any malfunction, do not connect any PV modules with possible current leakage to the inverter. For example, grounded PV modules will cause current leakage to the inverter. When using CIGS modules, please be sure NO grounding.
CAUTION: It’s requested to use PV junction box with surge protection. Otherwise, it will cause damage on inverter when lightning occurs on PV modules.
PV Module Selection: When selecting proper PV modules, please be sure to consider below parameters: 1. Open circuit Voltage (Voc) of PV modules not exceeds max. PV array open circuit voltage of inverter. 2. Open circuit Voltage (Voc) of PV modules should be higher than min. battery voltage.
Table 4. MPPT input voltage range
INVERTER MODEL
GSII4~12KW
Max. PV Array Open Circuit Voltage
78Vdc for 24Vdc
155Vdc for 48Vdc
PV Array MPPT Voltage Range
32Vdc~75Vdc for 24Vdc
Refer to Appendix A for configuration information of PV panel.
65Vdc~145Vdc for 48Vdc
Generator start signal
Two schemes can send signal to start the generator. Either scheme is selectable by users to start the generator. 1. Start the generator while battery low. 2. Start the generator while mains power unavailable.
8
Machine panel introduction
Figure 9. 4KW-6KW Front panel Figure 10. 4-6KW Back panel
Inverter User M anual
Explain: A. Battery Positive B. Battery Negative C. Terminal block D. AC input
switch E. AC output switch F. On / off switch G. Grounding terminal H. RS-
232Optional I. SNMP interfaceOptional J. Remote switch and remote LCD
Optional K. DC FAN L. Generator start signal M. HOT1 Output Current circuit
breaker N. AC FAN
Figure 11. 4-6KW Split phase model Back panel 9
Figure 12. 8KW-12KW Front panel Figure 13. 8-12KW Back panel
Inverter User M anual
Explain: A. Battery Positive B. Battery Negative C. Terminal block D. AC input
switch E. AC output switch F. On / off switch G. Grounding terminal H. RS-
232Optional I. SNMP interfaceOptional J. Remote switch and remote LCD
Optional K. DC FAN L. Generator start signal M. HOT1 Output Current circuit
breaker N. AC FAN
Figure 14. 8-12KW Split phase model Back panel 10
OPERATION
LCD Panel and Configuration Switch
Inverter User M anual
Table 5: configuration button function
Switch
Description
CONF
long press “1S” button to enter the setting interface
Left Right SELECT
Left-right SELECT button can be used for selecting different contents( Voltage, frequency, charging current…)
Up Down SELECT ENTER
Up down SELECT button can be used for selecting parameter on the function
setting mode Confirm, data save function
MPPT charging voltage selection switch
PV1_SET
Set the charging voltage of MPPT1 through the selector switch
PV2_SET
Set the charging voltage of MPPT2 through the selector switch
LED PV1-LED
LED Indicator Description
GREEN LED Lighting on PV1 normal
PV2-LED
GREEN LED Lighting on PV2 normal
AC-LED
GREEN LED lighting on AC Mode
Battery-LED
YELLOW LED lighting on Battery Inverter Mode
Alarm-LED
RED LED lighting on Fault
11
Inverter User M anual
Setting Indicators
Table 6: MPPT configuration option(PV1_SET and PV2_SET)
Selector switch gear
0
Boost Voltage 48Vdc 24Vdc 56.4V 28.2V
Float Voltage
48Vdc 54.8V
24Vdc 27.4V
Battery type recommended AGM1
1
56.8V 28.4V 55.2V 27.6V AGM2(default)
2
58.8V 29.4V 58.0V 29.0V 16 string LiFePO4 battery pack
3
58.0V 29.0V 57.6V 28.8V 16 string LiFePO4 battery pack
4
57.2V 28.6V 56.4V 28.2V 16 string LiFePO4 battery pack
5
55.2V 28.4V 54.4V 27.2V 15 string LiFePO4 battery pack
6
54.4V 27.2V 54.0V 27.0V 15 string LiFePO4 battery pack
7
53.6V 26.8V 52.8V 26.4V 15 string LiFePO4 battery pack
8
62.0V 31.0V 60.4V 30.2V other
9
58.4V 29.2V 56.8V
Table 7: Inverter configuration option
NO.
Description
28.4V other Selectable option
1 Input voltage range Setting
Wide/Normal(default)
2 Output voltage Setting 3 Output frequency Setting 4 AC charging voltage setting
208/220/230(default)/240Vac Split phase model:240(default)
50(default)/60Hz/Automatic
Split phase model:60(default) AC charge off, b1(default), b2, b3, b4, b5, b6,
b7, b8
5 AC Charger current Setting
16A/32A/48A/64A(default)/80A
DC priority / AC priority / intelligent 6
mode selection setting Battery low voltage shutdown point 7 setting DC
conversion voltage point setting 8 Switch from battery mode to AC mode
Generator startup operation time 9 setting( unit: minute)
10 Battery capacity setting
DC mode priority / AC mode priority(default), Intelligent mode
38.0V/40.0V(default)/42.0V/44.0V/46.0V/47.2Vdc
40.0V/42.0V/44.0V(default)/46.0V/48.0V/50.0Vdc
30/60/90/120(default)/150/180/210/240/ 270/300/330/360
65/80A/00/150/200/250/300/400(default)/500/600/8 00AH
12
1. Input voltage range setting
Inverter User M anual
Narrow range mode (default) 2. Output voltage setting
3. Output frequency setting
Wide range mode Set output voltage into 208Vac Set output voltage into 220Vac
Set output voltage into 230Vac (default) Set output voltage into 240Vac
Set output frequency into 50Hz (default)
Set output frequency into 60Hz
4. AC charging voltage setting
Set output frequency to adaptive, The output frequency in battery mode is
subject to the mains input frequency
Turn off AC charging
Boost.V/Float .V 56.0V/54.8V (28.0V/27.4V)
Boost.V/Float .V 58.4V/57.6V (29.2V/28.8V)
Boost.V/Float .V 57.6V/57.2V(28.8V/28.6V)
Boost.V/Float .V 56.8V/56.0V(28.4V/28.0V)
Boost.V/Float .V 54.8V/54.0V(27.4V/27.0V)
Boost.V/Float .V 54.0V/53.6V(27.0V/26.8V)
Boost.V/Float .V 53.2V/52.4V(26.6V/26.2V)
De sulphation cycle, Boost.V 62.0V (31.0V), Float .V 4 hours then off Note:
b-1 is a AGM/GEL(default), b-3 is a 16S LiFePO4(default), b-6 is a 15S
LiFePO4(default), The values in parentheses in the table refer to the 24V
battery system.
13
Inverter User M anual
5. AC Charger current setting
Set AC charging current into 80A (50A) Set AC charging current into 64A (40A) (default) Set AC charging current into 48A (30A)
Set AC charging current into 32A (20A) Set AC charging current into 16A (10A) Maximum rated charge current can be divided into 5 different stall for adjusting.
6. DC priority / AC priority / intelligent mode selection setting
AC mode priority (default)
DC mode priority
Intelligent mode
7. Battery low voltage shutdown point setting
DC voltage is lower than 38.0V (19.0V) DC voltage is lower than 40.0V (20.0V) (default) DC voltage is lower than 42.0V (21.0V)
DC voltage is lower than 44.0V (22.0V) DC voltage is lower than 46.0V (23.0V)
DC voltage is lower than 47.2V (23.6V) 8. DC conversion voltage point
settingSwitch from battery mode to AC mode
DC voltage is lower than 40.0V (20.0V)
DC voltage is lower than 42.0V (21.0V) DC voltage is lower than 44.0V (22.0V)
(default)
DC voltage is lower than 46.0V (23.0V)
DC voltage is lower than 48.0V (24.0V)
DC voltage is lower than 50.0V (25.0V) Note: This function is only effective
in DC priority and intelligent mode.
The values in parentheses in Table 7 and 8 refer to the 24V battery system. 14
9. Generator startup operation time setting
Inverter User M anual (default)
Setting the operating time for generator startup. 10. Battery capacity setting
(default)
Setting the correct user access battery capacity is conducive to the inverter
to display the battery capacity more accurately.
LCD display meaning
Table 8: display meaning Inverter normal work
Line mode is enabled
PV input is connected
Battery backup mode is enabled
Bypass mode is enabled This icon is showed when there is a fault event. The
number is the fault code which can be referred to specific fault event (please
refer to Section “Table 6 Fault code meaning”). AC Icon Bypass Icon
15
Inverter User M anual
AC Voltage and Frequency display The load icon and level bar indicates the
loading level (0~100%), Loading display Level of remaining battery capacity,
Battery voltage PV (Solar system) PV (Solar system) input voltage PV (solar
system) input current PV (Solar system) power generation display MPPT solar
charger normal working Inverter
Operating Indicators
AC Mode:
AC+PV Mode:
DC Mode:
PV Mode:
Alternating display of AC voltage and frequency, battery voltage and battery capacity every 5 seconds 16
Fault Mode: The upper left corner of the LCD shows the fault code and buzzer ringing.
Inverter User M anual
Table 9: Fault code meaning
Fault code
Fault
Over temperature,
fan fault 1
(alarm light on)
Overload 2
(alarm light on) Output short circuit (alarm light on) 3
Over temperature
4
(alarm light on)
Low battery voltage
5
(alarm light on)
Reverse input 6
(alarm light on) Semi-wave short 7 circuit(unusual load) Over charge 8 (alarm
light on) Battery over voltage 9 (alarm light on)
Reason and Solution Inverter operate environment is very bad, insufficient
ventilation and indoor temperature is very high. Close the inverter and wait
for 10 minutes, after inverter cool, start again, if fan fault, please replace
with a new fan. Connecting load power is over than inverter’s rated power, if
reduce the load equipments quantity, inverter will work again. Close the
inverter and disconnect all load equipment, inspect load equipments if any of
them had fault or internal short circuit, then start the inverter again. If
still fault, please consult with manufacture. Inverter operate environment is
very bad, insufficient ventilation and indoor temperature is very high. Close
the inverter and wait for 10 minutes, after inverter cool, start again.
Battery damage; Battery deeply discharged, so need to charge again; battery
problem, please replaces the battery. Inverter charger no work, please consult
manufacture. Connect input and output again in correct way.
The connecting load power is over than inverter’s rated power, after reduce
load equipments quantity, inverter will work again. Battery type selection
incorrect; Charger damage, please consult manufacture for help. Check if
battery bank dc voltage is corresponding to this inverter requested dc
voltage.
17
Inverter User M anual
SPECIFICATIONS
Standard model
Table 10: Line Mode Specifications MODEL
GSII 4~12KW
Rated power
4 ~ 6KW (120Vac)
4 ~ 12KW (230Vac)
Input Voltage Waveform
Sine wave(Utility or Generator)
Nominal Input Voltage
120Vac(L+N)
230Vac(L+N)
Low Line Disconnect
85Vac±4%(NOR) 80Vac±4%(WID)
180Vac±4%(NOR) 140Vac±4%(WID)
95Vac±4%(NOR)
190Vac±4%(NOR)
Low Line Re-connect
85Vac±4%(WID)
150Vac±4%(WID)
Note: 1.NOR setting can be used for general electrical appliance 2. WID setting can be used only for some special load, Such as lamp, fan.
High Line Disconnect
136Vac±4%(NOR) 140Vac±4%(WID)
270Vac±4%(NOR) 270Vac±4%(WID)
High Line Re-connect
131Vac±4%(NOR) 135Vac±4%(WID)
260Vac±4%(NOR) 260Vac±4%(WID)
Max AC Input Voltage
150VAC
270VAC
Nominal Input Frequency
50Hz/60Hz (Auto detection)
Low Line Frequency Disconnect
40±0.3Hz for 50Hz50±0.3Hz for 60Hz
Low Line Frequency Re-connect
41±0.3Hz for 50Hz51±0.3Hz for 60Hz
High Line Frequency Disconnect
55±0.3Hz for 50Hz68±0.3Hz for 60Hz
High Line Frequency Re-connect
54±0.3Hz for 50Hz67±0.3Hz for 60Hz
Output Voltage Waveform
Same as Input Waveform
Output Short Circuit Protection
Air switch
Efficiency (Line Mode)
98%
Transfer Time Note: NOR Normal range; WID-Wide range.
15ms (Typical) 20ms max(WID)
18
Inverter User M anual
Table 11: Invert Mode Specifications
POWER MODEL
GSII4K-48 GSII5K-48 GSII6K-48 GSII8K-48 GSII10K-48 GSII12K-48
MODEL Output Voltage Waveform
GSII4K-24-60A, GSII5K-24-60A, GSII6K-24-60A, GSII4K-24-120A, GSII5K-24-120A,
GSII6K-24-120A, GSII4K-48-60A, GSII5K-48-60A, GSII6K-48-60A, GSII8K-48-60A,
GSII10K-48-60A, GSII12K-48-60A. GSII4K-48-120A, GSII5K-48-120A,
GSII6K-48-120A, GSII8K-48-120A, GSII10K-48-120A, GSII12K-48-120A.
Pure Sine Wave
Rated Output Power
4000W 5000W 6000W 8000W 10KW
12KW
Power Factor
Nominal Output voltage Minimum Peak Output Voltage at Rated Power Output
Frequency(Hz)
0.9 – 1.0 110/120/130Vac; 220/230/240Vac 120Vac for 4~6KW; 230Vac for 4~12KW
95Vac for 120Vac; >200Vac for 230Vac
50Hz / 60Hz ± 0.3Hz
Output Voltage Regulation
±10%
Nominal Efficiency
87% (@Normal DC Input; >60% R load)
Over-Load Protection Capable of starting electric motor
105% <load<125%, beeps 0.5s every 1s, and Fault after 60s. Load>125%, beeps
0.5s every 1s, and Fault after 20s.
YES
Output Short Circuit Protection Power saver
Current limit (Fault after 6s); Air switch. Load35 ±10W (Enabled on”P/S auto”setting of Remote control
DC voltage
Nominal DC Input Voltage Min DC start voltage Low DC Alarm Low DC Shut-down Low DC Shut-down Recovery High DC Shut-down High DC Shut-down Recovery
24.0Vdc (4~6KW) 22.0 ± 0.4Vdc 21.0 ± 0.4Vdc
20.0 ± 0.4Vdc(Can set) 22.0 ± 0.4Vdc 32.0 ± 0.4Vdc 31.0 ± 0.4Vdc
48.0Vdc (4~12KW) 44.0 ± 0.6Vdc 42.0 ± 0.6Vdc
40.0 ± 0.6Vdc(Can set) 44.0 ± 0.6Vdc 64.0 ± 0.6Vdc 62.0 ± 0.6Vdc
19
Inverter User M anual
Table 12: AC Charger Mode Specifications Nominal Input Voltage
120Vac(L+N)
230Vac(L+N)
Input Voltage Range High Voltage Disconnect High Line Re-connect Low Voltage Disconnect Low Line Re-connect Nominal Output Voltage
95 ~135Vac(NOR)
190 ~260Vac(NOR)
80 ~135Vac(WID)
140 ~260Vac(WID)
140Vac±4%(NOR)
270Vac±4%(NOR)
140Vac±4%(WID) 135Vac±4%(NOR) 135Vac±4%(WID)
270Vac±4%(WID) 260Vac±4%(NOR) 260Vac±4%(WID)
90Vac±4%(NOR) 75Vac±4%(WID) 95Vac±4%(NOR)
180Vac±4%(NOR) 150Vac±4%(WID) 190Vac±4%(NOR)
80Vac±4%(WID)
140Vac±4%(WID)
According to the battery type
Nominal Charge Current
24Vdc 4~6K Max=70A 48Vdc 4~6K Max=50A 48Vdc 8~12K Max=80A
Charge current tolerance
±5A
Over Charge Protection
Bat. V 31.0Vdc, Fault, Buzzer alarm for 24Vdc Bat. V 61.0Vdc, Fault, Buzzer alarm for 48Vdc (beeps 0.5s every 1s & fault after 60s)
Charge Algorithm
Three stage:
Boost CC (constant current stage) Boost CV (constant voltage stage) Float
(constant voltage stage)
Note: NOR Normal range; WID-Wide range
20
Inverter User M anual
Split phase model (USA)
Table 13: Line Mode Specifications MODEL
GSII 4~12KW (Split phase)
Rated power
4 ~ 12KW(Split-phase)
Input Voltage Waveform
Sine wave(Utility or Generator)
Nominal Input Voltage Low Line Disconnect
Low Line Re-connect
High Line Disconnect High Line Re-connect Max AC Input Voltage
240Vac(HOT1+HOT2) 180Vac±4%(NOR) 140Vac±4%(WID) 190Vac±4%(NOR) 150Vac±4%(WID)
Note: 1.NOR setting can be used for general electrical appliance 2. WID
setting can be used only for some special load, Such as lamp, fan.
270Vac±4%(NOR) 270Vac±4%(WID) 260Vac±4%(NOR) 260Vac±4%(WID)
270VAC
Nominal Input Frequency Low Line Frequency Disconnect Low Line Frequency Re- connect High Line Frequency Disconnect High Line Frequency Re-connect Output Voltage Waveform Output Short Circuit Protection Efficiency (Line Mode) Transfer Time Note: NOR Normal range; WID-Wide range.
50Hz/60Hz (Auto detection) 40±0.3Hz for 50Hz50±0.3Hz for 60Hz 41±0.3Hz for
50Hz51±0.3Hz for 60Hz 55±0.3Hz for 50Hz68±0.3Hz for 60Hz 54±0.3Hz for
50Hz67±0.3Hz for 60Hz
Same as Input Waveform Air switch >98%
15ms (Typical) 20ms max(WID)
21
Inverter User M anual
Table 14: Invert Mode SpecificationsSplit phase model
GSII4K-24-60A-SP GSII5K-24-60A-SP
GSII6K-24-60A-SP
GSII4K-48-60A-SP GSII5K-48-60A-SP
GSII6K-48-60A-SP
MODEL
GSII4K-48-120A-SP GSII5K-48-120A-SP GSII6K-48-120A-SP
GSII8K-48-60A-SP GSII10K-48-60A-SP GSII12K-48-60A-SP
GSII8K-48-120A-SP
Output Voltage Waveform
Rated Output Power(total power)
4000W
GSII10K-48-120A-SP Pure Sine Wave 5000W
GSII12K-48-120A-SP 6000W
Rated Output Power (Split phase model)
HOT1-N:2000W HOT2-N:2000W HOT1-HOT2:4000W
HOT1-N:2500W HOT2-N:2500W HOT1-HOT2:5000W
HOT1-N:3000W HOT2-N:3000W HOT1-HOT2:6000W
Rated Output Power(total power)
8000W
10KW
12KW
Rated Output Power (Split phase model)
HOT1-N:4000W HOT2-N:4000W HOT1-HOT2:8000W
HOT1-N:5000W HOT2-N:5000W HOT1-HOT2:10KW
HOT1-N:6000W HOT2-N:6000W HOT1-HOT2:12KW
Load instructions for split phase models
HOT1 load> HOT2 load, HOT1-N must be used preferentially for single load, The total load connected shall not be greater than the rated power of the inverter.
Power Factor
0.9 – 1.0
Nominal Output voltage
120V/240V
Minimum Peak Output Voltage at Rated Power
200Vac
Output Frequency(Hz)
50Hz / 60Hz ± 0.3Hz
Output Voltage Regulation
±10%
Nominal Efficiency
87% (@Normal DC Input; >60% R load)
Over-Load Protection
105% <load<125%, beeps 0.5s every 1s, and Fault after 60s. Load>125%, beeps 0.5s every 1s, and Fault after 20s.
Capable of starting electric motor Output Short Circuit Protection
YES Current limit (Fault after 10s), Air switch
DC voltage
Nominal DC Input Voltage Min DC start voltage Low DC Alarm Low DC Shut-down Low DC Shut-down Recovery High DC Shut-down High DC Shut-down Recovery
24.0Vdc (4~6KW) 22.0± 0.4Vdc 21.0 ± 0.4Vdc
20.0 ± 0.4Vdc(Can set) 22.0 ± 0.4Vdc 32.0 ± 0.4Vdc 31.0 ± 0.4Vdc
48.0Vdc (4~12KW) 44.0± 0.6Vdc 42.0 ± 0.6Vdc
40.0 ± 0.6Vdc(Can set) 44.0 ± 0.6Vdc 64.0 ± 0.6Vdc 62.0 ± 0.6Vdc
22
Inverter User M anual
Table 15: AC Charger Mode SpecificationsSplit phase model
Nominal Input Voltage Input Voltage Range High Voltage Disconnect
240Vac(HOT1+HOT2) 194 ~258Vac(NOR) 160 ~265Vac(WID) 265Vac±4%(NOR) 265Vac±4%(WID)
High Line Re-connect
258Vac±4%(NOR) 258Vac±4%(WID)
Low Voltage Disconnect Low Line Re-connect
194Vac±4%(NOR) 160Vac±4%(WID) 199Vac±4%(NOR) 165Vac±4%(WID)
Nominal Output Voltage Nominal Charge Current Charge current tolerance Over Charge Protection
According to the battery type
24Vdc 4~6K Max=70A 48Vdc 4~6K Max=50A 48Vdc 8~12K Max=80A
±5A
Bat. V 61.0Vdc, Fault, Buzzer alarm for 48Vdc (beeps 0.5s every 1s & fault
after 60s)
Charge Algorithm
Three stage:
Boost CC (constant current stage) Boost CV (constant voltage stage) Float
(constant voltage stage)
Note: NOR Normal range; WID-Wide range
Solar Charger
Table 16: Solar Charger Mode Specifications Rated Battery voltage
24VDC
48VDC
Rated charge current Input voltage range PV charging starting voltage
60A 32~75Vdc PV.VBat.V+5.0V
60A 65~145Vdc PV.VBat.V+5.0V
Optimum operating voltage
55Vdc
110Vdc
Max. PV open circuit array voltage
Max. recommended input power (W) Dual MPPT charger Dual MPPT charging current
Dual MPPT Max. recommended input power (W)
78Vdc 1750W
YES 120A (60A+60A)
3500W (1750W+1750W)
160Vdc 3500W
YES 120A (60A+60A)
7000W (3500W+3500W)
23
General Specifications
Table 17: General Specifications
General Specifications
Indicators Protections
LED+LCD Display Low battery, over charging, over load, over temp.
Remote control
YES
Operating Temperature Range Storage temperature
0°C ~ 50°C -15ºC ~ 60ºC
Operation humidity
Earthing ABYC standard (Optional)
5% ~ 95% (non-condensing) Follow customer requirement Inverter mode: the neutral and the earth joined ; Line mode: the neutral and the earth separated. Use a Relay to realize the function.
Audible Noise Cooling
MODEL
65dB max
Forced air, variable speed fan
GSII4K-60A-24
GSII5K-60A-24
GSII4K-60A-48
GSII5K-60A-48
Size (LWH mm)
572397205mm
572397205mm
Net weight (Kg)
33.0kg
36.0kg
MODEL
GSII4K-120A-48
GSII5K-120A-48
Size (LWH mm)
572441205mm
572441205mm
Net weight (Kg)
36.5kg
39.5kg
MODEL
GSII8K-120A-48
GSII10K-120A-48
Size (LWH mm)
642449220mm
642449220mm
Net weight (Kg)
57.0kg
33.0kg
MODEL
GSII4K-60A-48-SP
GSII5K-60A-48-SP
Size (LWH mm)
582397205mm
582397205mm
Net weight (Kg)
33.0kg
36.0kg
MODEL
GSII4K-120A-48-SP
GSII5K-120A-48-SP
Size (LWH mm)
582441205mm
582441205mm
Net weight (Kg)
36.5kg
39.5kg
MODEL
GSII8K-120A-SP
GSII10K-120A-SP
Size (LWH mm)
652449220mm
652449220mm
Net weight (Kg)
57.0kg
62.5kg
Product specifications are subject to change without further notice.
24
Inverter User M anual
GSII6K-60A-24 GSII6K-60A-48 572397205mm
39.0kg GSII6K-120A-48 572441205mm
42.5kg GSII12K-120A-48 642449220mm
36.0kg GSII6K-60A-48-SP 582397205mm
39.0kg GSII6K-120A-48-SP
582441205mm 42.5kg
GSII12K-120A-SP 652449220mm
71.5kg
Inverter User M anual
APPENDIX A
How to Select and Configure PV Panels
The following parameters can be found in each PV panel’s specification:
· Pmax: Max output power (W) · Voc: open-circuit voltage (V) · Isc: short- circuit current (A)
· Vmp: max power voltage (V) · Imp: max power current (A)
PV panels can be connected in series or parallel in order to obtain the desired output voltage and current which meets the inverter’s allowed range.
Example 1 – How to connect 24V 5000W model to PV panels with the following parameters?
· Pmax: 260W · Voc: 37.7V · Isc: 8.89A
· Vmp: 30.9V · Imp: 8.42A
( 1) The max. PV input power for 24V 5000W model is 1750W,
1750W / 260W = 6.73 min. 6 PV panels shall be connected
( 2) Best Operating Voltage Range is 32~75V,
75V/30.9V =2.43 max. number of PV panel in series is 2.
( 3) Max. input charging current is 60A,
60A/8.42A = 7.13 max. number of PV panel in parallel is 7.
( 4) Taking (1)~(3) into consideration, the optimized configuration is 2 PV panels in series as a string and 3 strings in parallel, as shown below.
(5) Check again the Voc and Isc of PV string, Voc of string is 2 x 37.7V=75.4V
< 78.0V (Max. PV Input Voltage) OK
Isc of string is 3 x 8.89A = 26.7A < 60A (Max. PV Input Current) OK
25
Inverter User M anual
Example 2 – How to connect 48V 10KW model to PV panels with the following parameters?
· Pmax: 260W
· Vmp: 30.9V
· Voc: 37.7V
· Imp: 8.42A
· Isc: 8.89A
( 1) The max. PV input power for 48V 10KW model is 3500W,
3500W / 260W = 13.46min. 13 PV panels shall be connected.
( 2) Best Operating Voltage Range is 60~145V,
145V/30.9V = 4.69 max. Number of PV panel in series is 4.
( 3) Max. input charging current is 60A,
60A/8.42A = 7.13 max. Number of PV panel in parallel is 7.
(4) Taking (1)~(3) into consideration, the optimized configuration is 4 PV
panels in series as a string, and 3
strings in parallel (as shown below).
Considering the parameters of solar panels, the total power of practical
application is about 3500W
(5) Check again the Voc and Isc of PV string,
Voc of string is 4 x 37.7V = 150.8V < 155V (Max. PV Input Voltage) OK Isc of
string is 3 x 8.89A =26.67A < 60A (Max. PV Input Current) OK Isc of string is
4 x 8.89A =35.56A < 60A (Max. PV Input Current) OK
26
Inverter User M anual
APPENDIX B (Wi-Fi Plug Pro)
Quick Installation Guideline
1. Installation
Take out the Wi-Fi module packaging box and first confirm whether the contents
of the Wi-Fi module are correct. The list is As shown below:
Wi-Fi module packaging
Wi-Fi Module Item List
After checking the module list, install the Wi-Fi module antenna, and install it according to the following
diagram.
Wi-Fi Plug Pro Find the installation interface of the Wi-Fi module – RS232
interface on the inverter, and RS232 indicates the location in the figure
below.
Wi-Fi Module installation location
Insert the Wi-Fi module into the RS232 interface, fix and lock both sides with screws, and the Wi-Fi module is installed OK.
27
2. Wireless Router Connection 2.1 Download APP
Scan the QR Code on the right side and download the APP.
Inverter User M anual
SmartESS(iOS)
SmartESS(Android)
2.2 Connect Wi-Fi Datalogger
Select the same number of Wi-Fi Plug Pro PN to connect on your Phone WLAN.
(InitialPassword:12345678)
Open the APP, tap the Wi-Fi Config button to enter this page.
2.3 Network Setting
Then tap the Network Setting button. According to the prompts, type in the
information to finish the network setting. After the Wi-Fi Plug Pro is
restarted, reconnect the Wi-Fi which connected by step 2.1.
28
3. Create Account And Add Datalogger
Inverter User M anual
3.1 Create Account
Open the APP, tap the Register button to enter this page. According to the
prompts, type in the information to create an account.
3.2 Add Datalogger
Login the account and click the Datalogger button. Tap the “” button on the
top-right corner of the Datalogger page. Scan the PN on the Wi-Fi Plug Pro, or
input it manually. According to the prompts, type in the information to finish
add datalogger.
29
Inverter User M anual
DISPOSAL
In the event the product reaches the end of its service life, please contact
the local dealer for disposal instructions.
The product must not be disposed of with the household waste.
Disposal of the product at the end of its service life shall be done in
accordance with applicable disposal regulations for electronic waste. When
there is a difference between the data in the manual and the measured data of
the product during continuous product updates, the product shall prevail.
Version00
30
614-00041-00
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