DENALI R1250GS DialDim Lighting Controller Instruction Manual

June 16, 2024
DENALI

DENALI R1250GS DialDim Lighting Controller

DENALI-R1250GS-DialDim-Lighting-Controller-PRODUCT

Product Information

Specifications

  • Product Name: DialDimTM Lighting Controller BMW R1250GS
  • Model Number: DNL.WHS.25600
  • Manufacturer: DENALI

What’s In The Box?

  • DialDimTM Controller – Qty 1
  • DialDimTM Switch – Qty 1
  • 7/8 Switch Mounting Band – Qty 1
  • M3.5×6 DIN 912 – Qty 2
  • Trigger Harness – Qty 1
  • Light Extension Cables – Qty 4

Device Overview

DialDimTM Controller

The DENALI DialDimTM Lighting Controller features a multicolor halo dimming switch that allows you to independently turn on/off and dim two sets of auxiliary lights from a single consolidated wiring harness. The LED halo switch displays your exact settings and allows for effortless dimming on the fly. The blue halo controls light set one and the green halo controls light set two; simply double click to switch between the two circuits.

DialDimTM Switch

The DialDimTM Switch is used to control the auxiliary lights connected to the DialDimTM Controller. It has a multicolor halo that corresponds to the light sets controlled by the controller.

Trigger Harness

The Trigger Harness is responsible for receiving high beam, turn signal, and horn inputs. It enables intelligent flash features such as canceling auxiliary lights with turn signals, using auxiliary lights as turn signals, or strobing lights when the horn is sounded.

Features Overview

The DialDimTM Lighting Controller has the following features:

  • Independent control and dimming of two sets of auxiliary lights
  • Multicolor halo switch for easy control
  • Trigger Harness for intelligent flash features
  • Dedicated and color-coded light outputs for easy installation

Product Usage Instructions

Installation Tips

Before installing the DialDimTM Lighting Controller, please consider the following tips:

  • Use medium strength liquid thread locker on all screws and bolts
  • Tighten all hardware to the proper torque specifications as listed in your owner’s manual
  • Inspect all hardware after the first 30 miles to ensure proper torque specifications are maintained

Bolt Torque Specifications

Bolt Size in-lbs ft-lbs Nm
M3 10.0 in-lbs 3.5 ft-lbs 1.0 Nm
M4 23.0 in-lbs 6.5 ft-lbs 2.5 Nm
M5 44.5 in-lbs 13.5 ft-lbs 5.0 Nm
M6 78.0 in-lbs 30.0 ft-lbs 9.0 Nm
M8 52.0 ft-lbs 18.0 Nm
M10 41.0 Nm
M12 71.0 Nm

Hardware Sizing Guide

If you are unsure about the size of the bolts, you can use the ruler provided in the box to measure screws, bolts, spacers, etc. Remember to measure the length of a screw or bolt from the start of the mounting surface to the end of the screw, including the screw head for countersunk screws.

Ruler Measurements:

  • 0 mm – 10 mm (increments of 10)
  • 0 in – 3 in (increments of 1)

Frequently Asked Questions

Q: Where can I find additional support for the product?

A: For additional support, you can contact our experts at 401.360.2550 or visit our website at WWW.DENALIELECTRONICS.COM

Q: How do I switch between the two circuits controlled by the DialDimTM Controller?

A: To switch between the two circuits, simply double click the halo switch on the DialDimTM Controller. The blue halo controls light set one, and the green halo controls light set two.

Q: What are the functions of the Trigger Harness?

A: The Trigger Harness receives high beam, turn signal, and horn inputs. It enables intelligent flash features such as canceling auxiliary lights with turn signals, using auxiliary lights as turn signals, or strobing lights when the horn is sounded.

Thank you for choosing DENALI
We know you would rather be riding your bike than wrenching on it, so we go the extra mile to make sure our instructions are clear and as easy to understand as possible. If you have any questions, comments, or suggestions don’t hesitate to give our experts a call at 401.360.2550 or visit WWW.DENALIELECTRONICS.CO 

Please Read Before Installing
DENALI products should always be installed by a qualified motorcycle technician. If you are unsure of your ability to properly install a product, please have the product installed by your local motorcycle dealer. DENALI takes no responsibility for damages caused by improper installation. Caution: When installing electronics it is extremely important to pay close attention to how wires are routed, especially when mounting products to the front fender, front fork, or fairing of your motorcycle. Always be sure to turn the handlebars fully left, fully right, and fully compress the suspension to ensure the wires will not bind and have enough slack for your motorcycle to operate properly.

Installation Tips
We strongly recommend using medium strength liquid thread locker on all screws and bolts. It is also important to ensure that all hardware is tightened to the proper torque specifications as listed in your owner’s manual. For included accessory hardware please refer to the default torque specifications provided below. Inspect all hardware after the first 30 miles to ensure that proper torque specifications are maintained.

DENALI-R1250GS-DialDim-Lighting-Controller-FIG-1

Hardware Sizing Guide
Not sure what size bolt you have? Use this ruler to measure screws, bolts, spacers, etc. Remember, the length of a screw or bolt is measured from the start of the “mounting surface” to the end of the screw, so only include the screw head when measuring countersunk screws.

DENALI-R1250GS-DialDim-Lighting-Controller-FIG-2

What’s In The Box?

DENALI-R1250GS-DialDim-Lighting-Controller-FIG-3

Device Overview

DENALI-R1250GS-DialDim-Lighting-Controller-FIG-4

Overview of Controller

  • The DENALI DialDim™ Lighting Controller features a multicolor halo dimming switch that allows you to independently turn on/off and dim two sets of auxiliary lights from a single consolidated wiring harness. The LED halo switch displays your exact settings and allows for effortless dimming on the fly. The blue halo controls light set one and the green halo controls light set two; simply double click to switch between the two circuits.
  • The controller also features a Trigger Harness that recieves high beam, turn signal, and horn inputs. This seemlessly unlocks intelligent flash features that can cancel your auxiliary lights with your turn signal, flash your horn. auxiliary lights as a turn signal, or strobe your lights when you sound your
  • The dedicated light outputs are labeled and color coded so adding one or two sets of lights to you vehicle couldn’t be any easier. Connect your main lights to the blue leads and your 2nd set of lights (typically fog or visibility lights) to the green leads.
  • In addition to the DialDim Controller and Switch, the kit includes four 60” plug-&-play light extensions and a 7/8” handlebar switch mount. Simply add the light pods and you’re ready to ride!

Features Overview

DENALI-R1250GS-DialDim-Lighting-Controller-FIG-5

Installing The Harness

DENALI-R1250GS-DialDim-Lighting-Controller-FIG-6

Connecting The Trigger Harness

The DialDim Controller features an input Trigger Harness, that when connected to the vehicle it unlocks intelligent flash features and provides the Switching  signal required to turn your DialDim on and off with ignition.

  • Step One: Remove the front and rear passenger seats.
  • Step Two: Remove the Luggage Rack to reveal the RDC Module.
  • NOTE: If there isn’t a RDC Module, skip to Step Five.
  • Step Three: Disconnect the factory connector from the RDC Module.
  • Step Four: Connect the (e) Trigger Harness to the RDC Module by plugging the Female Connector of the Trigger Harness into the Male Port.
  • Step Five: Plug the bike’s RDC Harness into the Male Connector of the Trigger Harness.
  • NOTE: For bike’s without a RDC Module, the harness is still present and labeled “RDC”.
  • NOTE: DO NOT connect to the Speed Sensor.

Connecting To The Battery

  • Step One: Remove the fuse from the fuse holder.
  • Step Two: Remove the battery Side Cover and disconnect the negative (-) terminal and positive (+) jump start stud. Battery removal is not required.
  • Step Three: Connect the DENALI wiring harness to the battery via the ring terminals. Be sure that the red wire lead with the in-line fuse holder goes to the positive (+) terminal of the battery.
  • Step Four: Re-install the fuse into the fuse holder.
  • Note: The fuse holder can reside behind the Side Cover for easy access, in the event of a blown fuse.

Mounting The Switch

DENALI-R1250GS-DialDim-Lighting-Controller-FIG-7

Handlebar Mounting
The DialDim™ Switch includes a 7/8” band for mounting to handlebars, but also can be surface mounted. Follow the steps below for handlebar mounting, or continue to Section 4.2 for surface mounting instructions.

  • Step One: Place the band around the handlebar.
  • Step Two: Use the two M3.5 screws and a 3mm allen key to attach the switch to the mounting band. Continue tightening the screws until the\ switch no longer rotates on the handlebar.

Surface Mounting

The DialDim Switch is designed to be surface mounted in two different orientations, side mounted or rear mounted.

  • Step One: Clean and prep the mounting surface and the bottom of the switch using an alcohol swab. Allow surfaces to fully dry.
  • Step Two: Adhere the switch to the mounting surface using double stick tape. We recommend using 3M VHB tape.
  • Note: To ensure a stronger bond use a heat gun to warm the tape before applying to the surface.

Light Circuit Controls

DENALI-R1250GS-DialDim-Lighting-Controller-FIG-8

Controlling the Lights
Our ground-breaking DialDim™ Lighting Controller features a multicolor halo dimming switch that allows you to independently turn on/off and dim two sets
of auxiliary lights from a single consolidated wiring harness. The LED halo switch displays your exact settings and allows for effortless dimming on the fly.
The blue halo controls light set one and the green halo controls light set two.

  • Light Set One (Blue Halo):
    Single Click ON –> Press & Hold OFF

  • Light Set Two (Green Halo):
    Double Click ON –> Press & Hold OFF

  • Increase Intensity:
    Rotate Dial Clockwise

  • Decrease Intensity:
    Rotate Dial Counterclockwise

  • Switch Between Circuits:
    Double Click

Fuse Setting Controls

DENALI-R1250GS-DialDim-Lighting-Controller-FIG-9

Setting The Electronic Fuses
Both light circuits are electronically fused and can be set right from the switch itself! The halo will illuminate red to notify you when a circuits fused is tripped.

  • Enter Fuse Setting Mode:
    7 Second hold

  • Increase Fuse Value:
    Rotate Dial Clockwise

  • Decrease Fuse Value:
    Rotate Dial Counterclockwise

  • Switch Between Circuits:
    Double Click

  • Exit Fuse Setting Mode:
    2 Second Hold

Recommended Fuse Values
Refer to the list below for the recommended fuse value for a pair of DENALI light pods.

  • DM Light Pods – 4A
  • D2 Light Pods – 4A
  • D3 TriOptic Light Pods – 6A
  • D3 Fog Light Pods – 6A
  • DR1 Light Pods – 4A
  • S4 Light Pods – 8A
  • D4 Light Pods – 10A
  • D7 Light Pods – 15A

For other lights not listed above, a good general rule of thumb for choosing the correct fuse value is to multiply the power draw (Amps) by 1.5 and then rounding up or down to the closest value fuse.

Reading The Switch Halo Display

DENALI-R1250GS-DialDim-Lighting-Controller-FIG-10

Start Up Flash Sequence
The switch halo doubles as a battery monitor with a low-voltage cutoff feature. Upon keying on the vehicles ignition, the halo will flash different colors to display your current battery health. If voltage is below 10.8v the auxiliary lights will not power on, saving you enough battery power to turn the engine over. Once the battery charges above 10.8v the lights will return to normal operation.

DENALI-R1250GS-DialDim-Lighting-Controller-FIG-11

Auxiliary Light Status and Control
The switch halo displays the exact intensity of both of your lights so you’re never stuck guessing if your lights are on, or what intensity they’re set to.
Simply double click to switch between the two circuit intensity displays, or press and hold to turn light circuits off.

DENALI-R1250GS-DialDim-Lighting-Controller-FIG-12

Fuse Status and Setting
Thanks to the electronically fused circuits, the halo switch can also display, and allow you to select, the fuse values for each circuit. And if a fuse trips, the LED halo will turn red providing real time feedback and allow for resetting the fuse.

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