SEALEY SBS35 Variable Speed Belt Sander Instructions
- June 4, 2024
- SEALEY
Table of Contents
8/12MM VARIABLE SPEED BELT SANDER 400W
MODEL NO: SBS35
Thank you for purchasing a Sealey product. Manufactured to a high standard,
this product will, if used according to these instructions, and properly
maintained, give you years of trouble-free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL
REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT IS CORRECTLY AND WITH CARE
FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE
AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE
INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to instructions| Wear eye protection| Wear protective gloves| Wear ear protection| Wear a mask
SAFETY
1.1. ELECTRICAL SAFETY
WARNING! It is the user’s responsibility to check the following:
Check all electrical equipment and appliances to ensure that they are safe
before using. Inspect power supply leads, plugs and all electrical connections
for wear and damage. Sealey recommends that an RCD (Residual Current Device)
is used with all electrical products. You may obtain an RCD by contacting your
local Sealey stockist.
If the product is used in the course of business duties, it must be maintained
in a safe condition and routinely PAT (Portable Appliance Test) tested.
Electrical safety information, it is important that the following information
is read and understood.
1.1.1. Ensure that the insulation on all cables and on the appliance is safe
before connecting it to the power supply.
1.1.2. Regularly inspect power supply cables and plugs for wear or damage and
check all connections to ensure that they are secure.
1.1.3. Important: Ensure that the voltage rating on the appliance suits the
power supply to be used and that the plug is fitted with the correct fuse –
see fuse rating in these instructions.
DO NOT pull or carry the appliance by the power cable.
DO NOT pull the plug from the socket by the cable. Remove the plug from
the socket by maintaining a firm grip on the plug.
DO NOT use worn or damaged cables, plugs or connectors. Ensure that any
faulty item is repaired or replaced immediately by a qualified electrician.
1.2. This product is fitted with a BS1363/A 13 Amp 3 pin plug.
If
the cable or plug is damaged during use, switch the electricity supply and
remove from use. Replace a damaged plug with a BS1363/A 13 Amp 3 pin plug. If
in doubt contact a qualified electrician. Class II products are wired with
live (brown) and neutral (blue) only are marked with the Class II symbol;
A) Connect the BROWN live wire to the live terminal ‘L’.
B) Connect the BLUE neutral wire to the neutral terminal ‘N’.
C) After wiring, check that there are no bare wires and ensure that all wires
have been correctly connected.
Ensure that the cable outer sheath extends inside the cable restraint and that
the restraint is tight.
DO NOT connect either wire to the earth terminal. Sealey recommends that
repairs are carried out by a qualified electrician.
1.3. GENERAL POWER TOOL SAFETY WARNINGS
WARNING! Read all safety warnings and all instructions. This power tool
is intended to function as a sander.
Failure to follow the warnings and instructions may result in electric shock,
fire, and/or serious injury.
WARNING! Ensure that Health & Safety, local authority, and general
workshop practice regulations are adhered to when using this sander.
Save all warnings and instructions for future reference.
DO NOT use accessories that are not specifically designed and recommended
by the tool manufacturer.
The rated speed of the accessory must be at least equal to the maximum speed
marked on the power tool.
DO NOT use a damaged accessory. Inspect accessories before each use. If
the tool or accessory is dropped, inspect for damage. After inspecting and
installing an accessory, position yourself and bystanders away from the plane
of the rotating accessory and run the power tool at maximum no-load speed for
one minute.
1.4. WORK AREA SAFETY
Keep work area clean and well-lit. Cluttered or dark areas invite accidents.
DO NOT operate power tools in explosive atmospheres, such as in the presence
of flammable liquids, gases, or dust. Power tools create sparks that may
ignite dust or fumes.
Keep children and bystanders away while operating a power tool. Distractions
can cause you to lose control.
1.5. PERSONAL SAFETY
Stay alert, watch what you are doing, and use common sense when operating a
power tool. DO NOT use a power tool while you are tired or under the
influence of drugs, alcohol, or medication. A moment of inattention while
operating power tools may result in serious personal injury.
Wear personal protective equipment.
Depending on application, use a face shield, safety goggles or safety glasses.
As appropriate, wear a dust mask, hearing protectors, gloves, and workshop
apron capable of stopping small abrasive or workpiece fragments.
Prevent unintentional starting. Ensure the switch is in the off-position
before connecting to a power source and/or battery pack, picking up or
carrying the tool.
Carrying power tools with your finger on the switch or energising power tools
that have the switch on invites accidents.
Remove any adjusting key or wrench before turning the power tool on.
DO NOT overreach. Keep proper footing and balance at all times. This
enables better control of the power tool in unexpected situations.
Dress properly. DO NOT wear loose clothing or jewelry. Keep your hair,
clothing and gloves away from moving parts. Loose clothes, jewelry or long
hair can be caught in moving parts.
Keep bystanders a safe distance away from work area. Anyone entering the work
area must wear personal protective equipment.
Position the power cord clear of the spinning accessory.
Never lay the power tool down until the accessory has come to a complete stop.
DO NOT run the power tool while carrying it at your side.
Regularly clean the power tool’s air vents.
If devices are provided for the connection of dust extraction and collection
facilities, ensure these are connected and properly used.
DO NOT operate the power tool near flammable materials.
DO NOT use accessories that require liquid coolants.
1.6. KICKBACK AND RELATED WARNINGS
Maintain a firm on the power tool and position your body and arm to allow you
to resist kickback forces. Always use the auxiliary handle, if provided, for
maximum control over kick back or torque reaction during start-up.
Never place your hand near a rotating accessory.
DO NOT position your body in the area where the power tool will move if
kickback occurs.
Use special care when working corners, sharp edges etc. Avoid bouncing and
snagging the accessory.
1.7. POWER TOOL USE AND CARE
DO NOT force the power tool. Use the correct power tool for your
application. The correct power tool will do the job better and safer at the
rate for which it was designed.
DO NOT use the power tool if the switch does not turn it on and off. Any
power tool that cannot be controlled with the switch is dangerous and must be
repaired.
WARNING! Disconnect the plug from the mains supply before making any
adjustments, changing accessories, or storage.
Store idle power tools out of the reach of children and do not allow persons
unfamiliar with the power tool or these instructions to operate the power
tool. Power tools are dangerous in the hands of untrained users.
Maintain power tools. Check for misalignment or binding of moving parts,
breakage of parts and any other condition that may affect the power tool’s
operation. If damaged, have the power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
Use the power tool, accessories and tool bits etc. in accordance with these
instructions, taking into account the working conditions and the work to be
performed. Use of the power tool for operations different from those intended
could result in a hazardous situation.
WARNING! Keep all guards and holding screws in place, tight and in good
working order.
Keep the sander clean for best and safest performance.
Before each use check all attachments for condition. If worn or damaged
replace immediately.
DO NOT carry the sander by the electrical cable or dust extraction hose.
DO NOT use these models with water, these models are dry sanders only.
DO NOT get the sander wet or use in damp or wet locations or areas where
there is condensation.
DO NOT operate sander if you are tired, under the influence of alcohol,
drugs or intoxicating medication.
When not in use disconnect from the mains power supply and dust-free system
and store in a safe, dry, childproof area.
When not in use, unplug from the mains power supply and store in a safe, dry,
childproof area.
1.8. SERVICE
Have your power tool serviced by a qualified repair person using only
identical replacement parts. This will ensure that the safety of
the power tool is maintained. Unauthorized parts may be dangerous and will
invalidate the warranty.
1.9. SPECIFIC SANDER SAFETY
WARNING! LEAD PAINT.
Paint once contained lead as a traditional ingredient. The dust from the
removal of such paint is toxic if ingested/inhaled and must, therefore, be
avoided. The following actions must be taken before using the sander on a
surface that you suspect may contain lead paint.
-
User must determine potential hazards relating to age of paint to be removed. (Modern paints do not have lead content).
-
DANGER! Keep all persons and pets away from the work area. The following persons are particularly vulnerable to the effects of lead
paint dust: Expectant women, babies, and children. -
We recommend personal protection by using the following safety items:
a) Paint Spray Respirator (Sealey ref. SSP16EN)
b) PE Coated Hooded Coverall (Sealey ref. SSP266).
c) Latex Gloves (Sealey ref. SSP24). -
Take adequate measures to contain the paint dust, flakes and scrapings.
-
Continue to wear safety equipment as in (3) above and thoroughly clean all areas when task is complete. Ensure paint waste is disposed of in sealed bags or containers.
INTRODUCTION
Ideal for use in body shops, sanding otherwise inaccessible areas, such as around door-shuts. Features three different sanding arms using 8 or 12mm belts to suit the working area. Self-contained dust collection bag to fit exhaust. Variable speed power control. Belt tension release lever for simple removal/replacement. Supplied in storage case.
SPECIFICATION
Model No: …………………………………………………………..SBS35
Belt Size: ………………………………….. 6 x 456mm, 12 x 456mm
Motor Power: ………………………………………………………..400W
Supply ………………………………………………………………….230V
No Load Speed: ……………………………………….1070-1650rpm
Supply: …………………………………………………………………230V
Noise Powe/Pressure: …………………………………… 93/82dB(A)
Vibration/Uncertainty: ……………………………………. 3.8/1.5m/s²
PREPARATION
4.1. Attach one of the three assorted arms (fig.1), do this by taking the
spring provided and placing it into the circular recess on the grinders fixed
arm.
4.2. Fit the arm as in fig.2, insert and tighten the thumb screw (fig.2C)
through the arm and adjust as necessary to make a straight fit.
4.3. Push the arm retraction lever (fig.2B, fig.3D) forward, this will
shorten the length of the arm to make it easier to apply a sanding belt, pull
the lever back to tighten the belt.
4.4. Attach the dust collector to the exhaust (fig.3C) squeeze the two
metal hooks together, this will enlarge the rim of the dust bag to fit over
the exhaust.
4.5. BELT PREPARATION
To ensure full flexibility, and to prolong working life, the belt must be
“bedded in”
4.5.1. Fit new belt ensuring the direction of travel is correct, and the belt
join is NOT on the nose roller. Tension belt.
4.5.2. Operate the tool without a load applied at half speed for around 10
seconds, then increase to full speed for a further 10 seconds.
4.5.3. Finally, at a slow operating speed, using a piece of scrap material,
apply light pressure to the belt where it runs over the “shoe”. Increase the
operating speed steadily to maximum for a few seconds, then stop.
OPERATION
5.1. After completing steps in section 4 make sure that the sander is at the
lowest speed setting and plug it into the mains power supply.
5.2. Hold in the trigger safety lock in and squeeze the trigger (fig.3B),
adjust the speed with the scroll switch (fig.3E)
5.3. When finished release the trigger to stop the sander,
5.4. To change sanding belt, push the lever (fig.2B, fig.3D) forward, this
will shorten the length of the arm and loosen the sanding belt. Slide the old
belt off and replace it with the same size belt.
Pull the lever (fig.2B, fig.3D) back to tighten the belt. To change the arm
and belt repeat from 4.1 ”PREPARING FOR USE”
MAINTENANCE
WARNING! Disconnect sander from mains power supply before changing
accessories, servicing or performing maintenance. Replace
or repair damaged parts. Use recommended parts only. Unauthorized parts may be
dangerous and will invalidate the warranty.
6.1. Clean the underside of the sander after use. Use an airline to blow dust
out from around the motor by passing the air through the ventilation holes.
6.2. Change belts when required.
6.3. Check brushes after every 200 hours of use. To do so remove the screws at
end of the motor cover and remove the tip of the cover (fig.3A), remove
the brass brush holder electrical connection, remove the brush holder and
examine the carbon bush. Change brushes when they are only 5mm in length.
Ensure unit is correctly re-assembled.
6.4. All other services and maintenance must be carried out by an authorized
service agent.
6.5. When not in use store in a safe, dry, childproof location.
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed
adequately.
This tool is subject to the vibration testing section of the Machinery
Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): ……3.8 m/s²
Uncertainty value (k):……………………………..1.5 m/s²
Please note that the application of the tool to a sole specialist task may
produce a different average vibration emission.
We recommend that a specific evaluation of the vibration emission is conducted
prior to commencing with a specialist task.
A health and safety assessment by the user (or employer) will need to be
carried out to determine the suitable duration of use for each tool. NB:
Stated Vibration Emission values are type-test values and are intended to be
typical.
Whilst in use, the actual value will vary considerably from and depend on many
factors. Such factors include; the operator, the task and the inserted tool or
consumable.
NB: ensure that the length of leader hoses is sufficient to allow
unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a
poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
We recommend a programme of health surveillance to detect early symptoms of
vibration injury so that management procedures can be modified accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides
protection against vibration injury that may result from the uncontrolled use
of this tool. We recommend a sufficient supply of clothing (including gloves)
to enable the operator to remain warm and dry and maintain good blood
circulation in fingers etc. Please note that the most effective protection is
prevention, please refer to the Correct Use and Maintenance section in these
instructions. Guidance relating to the management of hand-arm vibration can be
found on the HSC website www.hse.gov.uk – Hand-Arm
Vibration at Work.
ENVIRONMENT PROTECTION
Recycle unwanted materials instead of disposing of them as waste. All tools,
accessories and packaging should be sorted, taken to a recycling center and
disposed of in a manner that is compatible with the environment. When the
product becomes completely unserviceable and requires disposal, drain any
fluids (if applicable) into approved containers and dispose of the product and
fluids according to local regulations.
WEEE REGULATIONS
Dispose of this product at the end of its working life in compliance with the
EU Directive on Waste Electrical and Electronic Equipment (WEEE). When the
product is no longer required, it must be disposed of in an environmentally
protective way. Contact your local solid waste authority for recycling
information.
Note: It is our policy to continually improve products and as such we
reserve the right to alter data, specifications and component parts without
prior notice.
Important: No Liability is accepted for incorrect use of this product.
Warranty: Guarantee is 12 months from purchase date, proof of which is
required for any claim.
Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk.
IP32 7AR
01284 757500
01284 703534
**[sales@sealey.co.uk](mailto:sales@sealey.co.uk)
**www.sealey.co.uk
© Jack Sealey Limited
Original Language Version
SBS35 Issue 5 (3) 02/11/21
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