Hamilton Beach HVC406 Chamber Vacuum Sealer User Manual

CHAMBER VACUUM SEALER
HVC406-CE – 406 mm
Chamber Vacuum Sealer
With Gas Flush
FOR COMMERCIAL
USE ONLY
Operation Manual

840288601

Vacuum Sealer Safety

IMPORTANT: This operation manual should be reviewed with all equipment operators as part of your operator training program.

IMPORTANT SAFETY INSTRUCTIONS

WARNING – When using electrical appliances, basic safety precautions should always be followed to reduce the risk of fire, electric shock, and/or injury to persons, including the following:

1. Read all instructions.
2. This appliance is not intended for use by persons with reduced physical, sensory, or mental capabilities, or lack of experience and knowledge unless they are closely supervised and instructed concerning use of the appliance by a person responsible for their safety.
3. This appliance is not to be used by children. Close supervision is necessary when any appliance is used near children. Children should be supervised to ensure that they do not play with the appliance.
4. Never let the vacuum sealer run unattended. Disconnect the vacuum sealer from the power source before leaving the work area.
5. To protect against the risk of electric shock, do not immerse the cord, plug, or vacuum sealer in water or other liquid.
6. To reduce the risk of electric shock and injury to persons, disconnect from the power supply when not in use, before cleaning, and before servicing.
7. To provide continued protection against risk, do not operate any appliance with a damaged supply cord or plug, or after the appliance malfunctions or has been dropped or damaged in any manner. Supply cord replacement and repairs must be conducted by the manufacturer, its service agent, or similarly qualified persons in order to avoid a hazard. Call the provided customer service number for information on examination, repair, or adjustment.
8. The use of accessory attachments not recommended by the appliance manufacturer may cause injuries.
9. Do not use outdoors.
10. Do not let the cord hang over the edge of the table or counter, or touch hot surfaces, including the stove.
11. Do not disassemble this appliance beyond the instructions provided. Doing so may result in personal injury.
12. Do not place on or near a hot gas or electric burner, or in a heated oven.
13. Do not use for other than the intended purposes.
14. To comply with EN 61000-3-11, the product must only be connected to a power supply with a system impedance (Zsys) of 0.4443 Ohms or less. Before connecting to a public power network, please contact the local power supply authority to ensure this requirement is met.
15. This appliance is for commercial use only.
16. UK ONLY: For models provided with a Type BS1363 plug employing a 13-amp fuse approved by ASTA to B.S. 1362. If you need a replacement fuse carrier, it must be replaced with the same color-coded carrier with the same markings. Fuse covers and carriers can be obtained from approved service agents.

SAVE THESE INSTRUCTIONS
WARNING
Electrical Shock Hazard
Plug into an earthed socket.
Do not remove earthing connections and plug.
Do not use an adapter.
Do not use an extension cord.
Disconnect power before cleaning, assembling, or disassembling.
Failure to follow these instructions can result in death, fire, or electrical shock.
WARNING
Burn Hazard
The seal bar is hot. Avoid touching it.
Allow the unit to cool for 10 seconds before making or vacuum-sealing another bag.
Never open the lid during use.

Parts and Features

Included:

• Filler Plate
• Teflon Heat Tape
• Spare Heater
• Screwdriver for Rear Cover
• Small Wrench
• Large Wrench (for oil reservoir)| • Oil Bottle
• Pump Oil
• Heater Installation Tool
• Power Cord
• Leg Extenders
• 80 Chamber Vacuum Pouches
---|---

The complete CE declaration of conformity documentation for this appliance is available in the Technical Support section of our website www.hamiltonbeachcommercial.com.
Recycling the Product at the End of Its Service Life
The wheeled bin symbol marked on this appliance signifies that it must be taken over by a selective collection system conforming to the WEEE Directive so that it can be either recycled or dismantled in order to reduce any impact on the environment. The user is responsible for returning the product to the appropriate collection facility, as specified by your local code. For additional information regarding applicable local laws, please contact the municipal facility and/or local distributor.

Control Panel

Technical Services

For assistance or replacement parts, call or e-mail
Technical Services:
866-285-1087 or 910-693-4277
commercial.support@hamiltonbeach.com
www.hamiltonbeachcommercial.com

Setup

Space Requirements
The unit must be set on a flat and level surface with about 5″–7″ (13–18 cm) of clearance for side vents.

Before First Use

NOTE: This unit was shipped without oil. See “How to Add Oil” for instructions. Do not operate without oil or with low oil since this will damage the pump.
How to Add Oil

1. Unplug from the outlet and from the cord inlet.

2. Use a wrench to remove the oil fill cap on the right side of the unit.

3. Fill with only Lubriplate L0944 “Light” vacuum pump oil. If not available, a suitable ISO Viscosity Grade (VG) 46 hydraulic oil may be used. ISO VG 46 is approximately
   SAE 15W.

4. Make sure oil level is between MIN and MAX in oil indicator.

5. Make sure the complete and intact seal ring is fitted within the oil fill cap, and replace as needed.

6. Use the wrench to turn the oil fill cap and close it.

7. Wait a few minutes.

8. Check whether the oil level is between MIN and MAX of the oil level sight glass. Fill with more oil if lower than MIN.

9. If the oil level is between MIN and MAX of the oil level sight glass, the oil level is accurate.

10. Check the oil level every week and fill as needed.

Oil Preheating Program

The machine has a preprogrammed function that heats up and conditions the oil in the pump to ensure maximum performance and durability. It heats up the oil and separates impurities from the oil, prolonging the life of the pump. It is recommended to run this procedure if the unit has not been used for a while (24-plus hours). The procedure takes 15 minutes to run.

1. Plug into an outlet.
2. Press ON (I)/OFF ( ) button. The unit will be in standby mode and the display will show “ooo.”
3. Press and hold the OIL PREHEAT FUNCTION button until the program display shows “C,” and the display shows “15.”
4. Close lid.
5. The unit will run 15 consecutive 1-minute cycles. The display will count down a number of cycles until cycles are completed. When completed, lid will open and the display will return to “ooo,” indicating it is ready for use.

Operation

1. Plug into an outlet.

2. Press the ON (I)/OFF ( ) button to turn on the unit.

3. If the unit has not been used in the last 24 hours, run preheating program (see above).

4.  Place food in a vacuum-sealing pouch. Place the pouch into the chamber with an open end positioned over the sealing bar.
   NOTES:
   • If the contents are small, use insert plates to minimize space in the chamber. This will reduce cycle time.
   • The pouch should not extend outside the chamber and should be placed over the sealing bar, free of folds.
   • Multiple pouches can be placed over the sealing bar if the sealing bar is longer than the pouch openings.
   Do not overlap pouches.

5. Press the PROGRAM SELECT   button until the desired program is displayed.

6. Close lid. Do not use a lid retainer. The cycle begins automatically.

7. The lid opens automatically when the cycle is complete.

8. Remove contents and wait 10 seconds before beginning another cycle.
   NOTES:
   • To stop the vacuum process and move to the next step, press the +/STOP VAC button.
   • To stop and cancel the cycle, Press the –/STOP   button.

Changing Preset Vacuum and Sealing Times
This unit comes with 10 preset programs that can be customized with user preferences depending on the most frequent usage.
Factory Default for All 10 Programs (P0 to P9)
Vacuum time: 30 seconds. Can be adjusted from 10 to 60 seconds.
Gas flush: 5 seconds. Can be adjusted from 0.0 to 30 seconds.
Seal time: 2 seconds. Can be adjusted from 0.0 to 3.0 seconds.
Soft air: 2 seconds. Can be adjusted from 2.0 to 30 seconds.
Programming and Storing
NOTE: P0 cannot be changed.

1. In standby mode, the display will show “ooo” and PROGRAM DISPLAY will show the current program number.
2. Press the PROG 1-10   button to scroll through programs to find desired program number.
3. Press the PROG   button. The program number will flash until the desired program is set. VACUUM INDICATOR will illuminate to show the selected vacuum time.
4. Press +/STOP VAC or –/STOP to change the vacuum time.
5. Press FUNCTION SELECT . THE GAS INDICATOR will illuminate to show the selected GAS time.
6. Press +/STOP VAC or –/STOP to change the GAS time.
7. Press FUNCTION SELECT . SEAL INDICATOR will illuminate to show the selected SEAL time.
8. Press +/STOP VAC or –/STOP to change SEAL time.
9. Press FUNCTION SELECT . SOFTAIR INDICATOR will illuminate to show the selected SOFTAIR time.
10. Press +/STOP VAC or –/STOP to change SOFTAIR time.
11. Press PROG to save parameters.

These are the programmable ranges for each of the four steps:

Using Inert Gas

NOTE: The gas tank pressure gauge should not exceed 14.5 psi.

1. Connect the inert gas tank to the gas nozzle on the left side of the machine.
2. The program should be set by following the above directions.
3. Minor adjustments can be made by adjusting the pressure of inert gas from the tank. DO NOT EXCEED 14.5 psi.
4. Place pouch opening around gas flush ports and straight across seal bar.
5. Close the lid.

NOTE: If no gas is needed and tank is connected to the chamber vacuum sealer, then gas time should be set at “0.0”.

How to Seal Food With Liquids

1. Cool foods before placing in a vacuum-sealing pouch. Hot foods rapidly reach their boiling point which may result in an insufficient seal and shorten the life of the pump.
   NOTE: Hot foods create condensation, which may damage the pump.

2. Monitor the vacuum process through a clear lid.

3. When you see a bubble appear in the vacuum-sealing pouch, press the +/STOP VAC   button to stop the vacuum process and begin the sealing process.

Change the Cooling Times

Cooling Time
Your vacuum-sealing machine is equipped with a COOLING TIME feature that allows for the sealing bar to cool off while setting a secure seal on the vacuum-seal pouch. It can be adjusted from the factory setting of 3.0 seconds up to 9.9 seconds, allowing enough time to set the seal in thicker pouches.

1. In standby mode, the display will show “ooo.” Press and hold the FUNCTION SELECT   button for 3 seconds until “F01” appears on the display.
2. Press the FUNCTION SELECT button to view the set time.
3. Press the +/STOP VAC and –/STOP buttons to adjust the desired time.
4. Press the FUNCTION SELECT button to confirm the time. The display will show “F01” again.
5. Press and hold the FUNCTION SELECT button for 3 seconds to save cooling time.
6. The unit will return to standby mode and the display will show “ooo.”
   NOTE: Cooling times are applied to all programs. Regardless of which program is selected, cooling times are the same.

Reset Functions to Factory Setting

In standby mode, the display shows “oo.” Press and hold +/STOP VAC and –/STOP buttons at the same time for 5 seconds until the display shows “a.1.” All parameters will be reset to the factory setting.

PROGRAM
NUMBER| VACUUMING
TIME| GAS INFLATION
TIME| HEAT SEALING
TIME| SOFT AIR TIME| COOL TIME
---|---|---|---|---|---
0| 30| 5.0| 2.0| 2.0| 3.0
1| 30| 5.0| 2.0| 2.0| 3.0
2| 30| 5.0| 2.0| 2.0| 3.0
3| 30| 5.0| 2.0| 2.0| 3.0
4| 30| 5.0| 2.0| 2.0| 3.0
5| 30| 5.0| 2.0| 2.0| 3.0
6| 30| 5.0| 2.0| 2.0| 3.0
7| 30| 5.0| 2.0| 2.0| 3.0
8| 30| 5.0| 2.0| 2.0| 3.0
9| 30| 5.0| 2.0| 2.0| 3.0

Troubleshooting Guide

The Control panel does not illuminate.

• The unit is not connected to an electrical outlet. Plug into an outlet.
• A circuit breaker is tripped. Reset the circuit breaker.

The unit is on but is not functioning once the lid is closed.

• The lid microswitch needs to be adjusted. Contact Technical Services.
• The pump is damaged. Contact Technical Services.

The lid does not open automatically.

• The gas spring is damaged. Contact Technical Services.

The display shows “err”.

• The lid does not open correctly. Inspect lid.

The display shows “OIL”.

• The unit needs a scheduled oil change. Contact Technical Services.

The final vacuum is insufficient.

• Set vacuum time is too short. Extend vacuum time.
• There is not enough oil in the vacuum pump. Contact Technical Services.
• The extraction hole in the back of the chamber is partially covered by a vacuum pouch during extraction. Place the pouch closer to the sealing bar.
• The lid gasket is worn down. Replace the lid gasket.
• Oil is contaminated. Change oil or contact Technical Services.
• The oil exhaust filter is wet. Change the exhaust filter or contact Technical Services.

The unit extracts air too slowly.

•  The oil exhaust filter is wet. Change the exhaust filter or contact Technical Services.
• The vacuum pump’s extraction filter is blocked. Contact Technical Services.

The vacuum pouch is sealed improperly.

• The vacuum pouch is being placed on the sealing bar incorrectly. Place the pouch neatly on the sealing bar ensuring that the opening of the pouch is inside the chamber.
• Sealing time is either too short or too long. Adjust sealing time accordingly.
• The sealing pad beneath the lid is worn or damaged. Replace the seal pad.
• The sealing wire needs replacement. Replace the sealing wire.
• The vacuum pouch opening is soiled. Clean pouch opening.

Maintenance

Visit http://www.hamiltonbeachcommercial.com/en/technical-services-how-to- videos.html for directions on changing the oil and replacing parts.
Inspect the vacuum sealer and its various parts and replace them as follows:
Weekly

• Check the oil by looking at the oil indicator.
•  Check the seal pad under the lid for wear.
• Check the lid gasket and lid.
• Check the seal bar for wear.

Every 6 Months

• Replace the oil in the vacuum pump. Contact Technical Services.
• Replace the seal pad under the lid.
• Replace the lid gasket.
• Replace sealing tape and sealing wires.

Yearly

• Check the oil exhaust filter. Contact Technical Services.

Cleaning

Inspect the vacuum sealer and its various parts and clean as follows:
Run the Preheating Program

• Run the Preheating Program daily. See page 6.

Clean Inside and Outside

• Unplug unit.
• Let the unit cool completely before cleaning.
• Wipe the vacuum chamber, lid, sealing bar, silicone holder, and exterior with a clean, moist cloth.
• Do not use abrasive materials, scratching cleansers, or scouring pads to clean since these may damage the finish or spoil the clarity of the lid.
• Wipe off all mild soap and chemical cleansers since residue may corrode the finish.

Tips

Vacuum Confirmation

• To check the quality of the vacuum, check the tightness of the pouch and its contents. Check for air leaks and pockets. If you find that the contents are not tightly vacuumed, increase the vacuum time by 5 seconds and run the vacuum again.

Seal Confirmation

• To check the quality of the seal, check the seal of the pouch. A complete seal will appear clear while an incomplete seal will appear bubbly. If the seal is incomplete, increase the seal time by 0.1 seconds. If the seal appears white, decrease seal time by 0.1 seconds. After determining the appropriate time adjustments, vacuum and seal again.

4421 Waterfront Drive
Glen Allen, VA 23060
www.hamiltonbeachcommercial.com
840288601
Good Thinking
For more visit www.hamiltonbeachcommercial.com

References

• Commercial Foodservice Products | Hamilton Beach Commercial
• Technical Services | How-To Videos

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