Holland Green Science 10611004 Aether Series Rotary Vane Vacuum Pump User Manual

10611004/10611005
Aether Series
Rotary Vane Vacuum Pump
User Manual

Disclaimer & Warranty

• The intellectual property rights for this manual belongs to Holland Green Science Corporation (hereinafter referred to as “the Company”).
• Products of the company are under the patent protection of China and other countries and regions (inclusive of obtained patents and patents currently under application).
• The company reserves the right to change product specifications without notice.
• The contents of the manual are subject to change without notice. The manual’s content must not be copied, extracted, or modified in any form without the Company’s permission.

LIMITED WARRANTY & DISCLAIMER
Products sold by the Company are intended solely for the use(s) specified by the manufacturer and are not to be used for any other purposes including, but not limited to, unauthorized commercial purposes. Buyer warrants and represents that Buyer will properly test, use, qualify, and/or validate each Product for intended use, and, to the extent authorized, manufacture and market any final articles made from the Company’s Products in accordance with the practices of a  reasonable person who is an expert in the field, and in strict compliance with all applicable national, state and local laws and regulations. Buyer acknowledges and understands that the purchase of Products only conveys to Buyer the non- transferable right for only the Buyer to use the Products purchased in compliance with the applicable manufacturer’s Published User Statement, Limited User Statement, or Limited License, if any. While this manual contains certain representations of the potential dangers from the instrument or equipment, Buyer is solely responsible for conducting any research necessary to learn the hazards involved for any of its intended uses of the instrument or equipment  purchased from the Company and to properly warn its customers, employees and other personnel who may be exposed to such instrument or equipment of any risks involved in using or handling the instrument or equipment.
The Company warrants that this product will operate or perform substantially in conformance with the Company’s published specifications and be free from defects in material and workmanship, when subjected to normal, proper and intended storage and usage by properly trained personnel, for the duration of the manufacturer’s warranty period set forth in this product documentation, published specifications or package inserts. If a manufacturer’s warranty period is  not specified in the product documentation, published specifications or package inserts, the warranty period shall be one (1) year from the date of Bill of Sale to Buyer for equipment, and the earlier of any stated expiration dates or ninety  (90) days for all other products (the “Warranty Period”). The Company agrees during the Warranty Period, to repair or replace, at the Company’s option, defective Products so as to cause the same to operate in substantial conformance with said published specifications; provided that Buyer shall (a) promptly notify the Company in writing upon the discovery of any defect, which notice shall include the product model and serial number (if applicable) and details of the  warranty claim; and (b) after the Company’s review, the Company will provide Buyer with service data and/or a Return Material Authorization (“RMA”), which may include biohazard decontamination procedures and other product- specific handling instructions, then, if applicable, Buyer may return the defective Products to the Company with all costs prepaid by Buyer. Replacement parts may be new or refurbished, at the election of the Company. All replaced parts  shall become the property of the Company. Shipment to Buyer of repaired or replacement Products shall be made in accordance with the Delivery provisions of the Terms & Conditions agreed to by the purchase of this product.  Consumables are expressly excluded from this warranty.
Notwithstanding the foregoing, Products supplied by the Company but not manufactured by the Company are not warranted by the Company, and the Company disclaims all warranties associated with the accuracy of any original manufacturer or third-party supplier Product information, but the Company agrees to assign to Buyer any warranty rights in such Product that the Company may have from the original manufacturer or third-party supplier, to the extent such assignment is allowed by such original manufacturer or third-party supplier.
In no event shall the Company have any obligation to make repairs, replacements or corrections required, in whole or in part, as the result of (i) normal wear and tear, (ii) accident, disaster or event of force majeure, (iii) misuse, fault or  negligence of or by Buyer, (iv) use of the Product in a manner for which they were not designed, (v) causes external to the Product such as, but not limited to, power failure or electrical power surges, (vi) improper storage and handling of  the Product or (vii) use of the Product in combination with equipment or software not supplied by the Company. If the Company determines that Product for which Buyer has requested warranty services are not covered by the warranty  hereunder, Buyer shall pay or reimburse the Company for all costs of investigating and responding to such request at the Company’s then prevailing time and materials rates. If the Company provides repair services or replacement parts  that are not covered by this warranty, Buyer shall pay the Company therefor at the Company’s then prevailing time and materials rates.
ANY INSTALLATION, MAINTENANCE, REPAIR, SERVICE, RELOCATION OR ALTERATION TO OR OF, OR OTHER TAMPERING WITH, THE PRODUCT PERFORMED BY ANY PERSON OR ENTITY OTHER THAN THE COMPANY  WITHOUT THE COMPANY’S PRIOR WRITTEN APPROVAL, OR ANY USE OF REPLACEMENT PARTS NOT SUPPLIED BY THE COMPANY, SHALL IMMEDIATELY VOID AND CANCEL ALL WARRANTIES WITH RESPECT TO THE PRODUCT.
THE OBLIGATIONS CREATED BY THIS WARRANTY STATEMENT TO REPAIR OR REPLACE A DEFECTIVE PRODUCT SHALL BE THE SOLE REMEDY OF BUYER IN THE EVENT OF A DEFECTIVE PRODUCT. EXCEPT AS  EXPRESSLY PROVIDED IN THIS WARRANTY STATEMENT, THE COMPANY DISCLAIMS ALL OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED, ORAL OR WRITTEN, WITH RESPECT TO THE PRODUCTS, INCLUDING  WITHOUT LIMITATION ALL IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR USE. THE COMPANY DOES NOT WARRANT THAT THE PRODUCTS ARE ERROR-FREE OR  WILL ACCOMPLISH ANY PARTICULAR RESULT. NOTHING IN THIS MANUAL OR IN THE TERMS AND AGREEMENT AGREED TO AT THE TIME OF PURCHASE SHALL BE CONSTRUED TO PROVIDE FOR THE TRANSFER, SSIGNMENT OR ALIENATION OF THE LIMITED WARRANTIES PROVIDED BY THE COMPANY HEREIN TO ANY OTHER PARTY OTHER THAN BUYER, INCLUDING BUT NOT LIMITED TO, SUCCESSORS, HEIRS,  SUBSIDIARIES OR ANY OTHER THIRD PERSON. THE WARRANTIES IDENTIFIED ABOVE ARE THE SOLE AND EXCLUSIVE WARRANTIES WITH RESPECT TO THIS PRODUCT AND ARE IN LIEU OF ALL OTHER  WARRANTIES, EXPRESS OR IMPLIED. ALL OTHER WARRANTIES ARE EXPRESSLY DISCLAIMED, INCLUDING, WITHOUT LIMITATION, THOSE OF NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR A  SPECIFIC PURPOSE OR USE (WHETHER ARISING FROM STATUTE, OR OTHERWISE IN LAW, OR FROM A COURSE OF DEALING, OR USAGE OF TRADE). THIS WARRANTY IS NOT TRANSFERABLE FROM THE ORIGINAL  PURCHASER TO A SUBSEQUENT OWNER. FURTHER, THE COMPANY IS NOT LIABLE IN CASES OF DELIBERATE, NEGLIGENT OR ACCIDENTAL MISUSE OF THE PRODUCTS, USE WITH INAPPROPRIATE REAGENTS OR  CONSUMABLES, DAMAGE CAUSED BY DISASTER, REPAIR OR MODIFICATIONS DONE BY ANYONE OTHER THAN THE COMPANY. THE COMPANY DOES NOT WARRANT THAT THE PRODUCT WILL NOT INFRINGE THE INTELLECTUAL PROPERTY RIGHTS OF A THIRD PARTY EITHER ALONE OR IN COMBINATION WITH OTHER PRODUCTS OR IN THE OPERATION OF ANY PROCESS. THE COMPANY’S TOTAL LIABILITY FOR BREACH OF  THESE WARRANTIES SHALL BE LIMITED TO THE GROSS PURCHASE PRICE FOR THE PRODUCT AS STATED IN THE RELEVANT INVOICE OR ORDER UNDER WHICH THE ACTIVITY GIVING RISE TO LIABILITY ARISES. UNDER NO CIRCUMSTANCES SHALL THE COMPANY BE LIABLE FOR INDIRECT, INCIDENTAL, CONSEQUENTIAL, SPECIAL OR PUNITIVE DAMAGES (INCLUDING LOSS OF BUSINESS OR PROFITS) UNDER ANY THEORY OF LIABILITY HEREUNDER.

For claims under the warranty please contact your local supplier. You may also send the instrument directly to manufacturer, enclosing the invoice copy and by giving reasons for the claim.
LIMITATION OF LIABILITY
NOTWITHSTANDING ANYTHING TO THE CONTRARY CONTAINED HEREIN, THE LIABILITY OF THE COMPANY UNDER THESE TERMS AND CONDITIONS (WHETHER BY REASON OF BREACH OF CONTRACT, TORT,  INDEMNIFICATION, OR OTHERWISE, BUT EXCLUDING LIABILITY OF THE COMPANY FOR BREACH OF WARRANTY (THE SOLE REMEDY FOR WHICH SHALL BE AS PROVIDED UNDER THIS SECTION) SHALL NOT  EXCEED AN AMOUNT EQUAL TO THE LESSER OF (A) THE TOTAL PURCHASE PRICE THERETOFORE PAID BY BUYER TO THE COMPANY WITH RESPECT TO THE PRODUCT(S) GIVING RISE TO SUCH LIABILITY OR (B)  ONE HUNDRED THOUSAND DOLLARS ($100,000), WHICHEVER IS LESS.
With respect to any software products incorporated in or forming a part of the Product hereunder Buyer intends and agrees that such software products are being licensed and not sold, and that the words “purchase”, “sell” or similar or  derivative words are understood and agreed to mean “license”, and that the word “Buyer” or similar or derivative words are understood and agreed to mean “licensee”. Notwithstanding anything to the contrary contained herein, The OMPANY or its licensor, as the case may be, retains all rights and interest in software products provided hereunder. See the Terms & Conditions of purchase for details regarding such license.

IMPORTANT Safety Items to be Observed.

Safety Warnings

DANGER (may cause serious damage to property and or casualties)

• Please carefully read this User Manual prior to operating the instrument and observe the instructions on safe operation.

• Ensure that only trained staff operate this instrument

• The power source must be grounded reliably and away from any sources of electromagnetic interference.

• Ensure that the instrument and its accessories are free of any potential defects.

• Confirm that the voltage and frequency of the power supply matches the specified voltage and frequency specified prior to use.

• Ensure the cover of the junction box is properly installed prior to operation.

• Always wear applicable PPE whilst operating the instrument.

• High Temperature Hazard; Do NOT touch the pump whilst in operation

• Avoid inhalation and contact with toxic liquids, gases, spatters, vapor, dust, biological or microbiological mediums as these may be harmful to the operator.

• Place the instrument on a stable, dry, clean, antiskid, and fireproof surface.

• Ensure there is sufficient ventilation gaps and spacing above and around the instrument

• Ensure the instrument is stable and level and will not move due to vibration upon start-up.

• The instrument must always be monitored whilst in operation.

• Gases, vapours, or other substances at the exhaust may be harmful.

• When moving the Pump ensure the Pump is switched ‘OFF’ and the Power Supply is disconnected.

• Ensure the lifting eye is securely tightened prior to lifting the pump.

• Ensure the pump is kept in normal operating orientation during transport. Failure to do so can cause pump damage and or oil spillage.
  WARNING (may cause property damage or personal injury)

• The working environment must be free of any flammable, explosive, volatile or corrosive substances. If long term storage is required, clean the pump and empty of all oil. Store the pump in a dry clean area at room temperature

• Ensure handling and disposal of used oil and other parts are compliant to local environmental laws and regulations

• Do not block the motor vent.

• Only accessories listed as ‘optional accessories’ for use, can guarantee operational safety.

• Ensure handling and disposal of packaging is compliant to local environmental laws and regulations.
  ! ATTENTION (may affect operational performance or service life)

• The instrument is deenergised only when the power cable is disconnected from the power source.

• Ensure the instrument and its accessories are protected external vibration.

• The Company reserves the right to modify the design and technical data of the pump without notice.

• Only accredited and qualified professional repair technicians can open the instrument or conduct required repairs. Persons performing repairs on the instrument other than those selected or approved by the Company shall operate  to void any warranty contained hereinabove for the product

2.1 After Sales Support
If problems are encountered or technical support is required when installing or using the instrument, please contact serviceusa@hollandgreenscience.com
The company may provide technical assistance and information regarding the instrument or equipment or service without charge at its sole discretion. Buyer assumes sole responsibility for any reliance on or use of such assistance and
information, and the company makes no warranty thereon.
Upon contact the following information is required:

• Product serial number (located on the instrument nameplate)
• Description of issue or problem
• Method and or operating steps you have undertaken towards resolution.
• Your contact details inclusive of telephone number and email address.

Aether Series Rotary Vane Vacuum Pump

3.2 Gas Ballast
The controllable gas (generally dry air at room temperature) is admitted into the pump chamber. It is mixed with pumped vapor during the gas compression process. This increases the percentage of non-condensable gas such that the partial pressure of the vapor being pumped, is below its saturated vapor pressure when the exhaust valve opens. The vapor is then discharged from the pump without liquefaction. The more vapor contained within the pumped gas means  the more air is required (refer FIG.2 Gas Ballast Valve).

3.3 Accessories
To ensure the stability of the pump it is recommended that genuine spare parts and accessories provided by the manufacturer be used. Should further information be required please contact serviceusa@hollandgreenscience.com

3.3.1 Exploded View

3.3.2 Parts List

Technical Specifications

4.1 Specifications

Displacement speed

m’/h(L/s)

| 50Hz

60Hz

| 16 (4.4)| 30 (8.3)
19.2 (5.2)| 36 (9.9)
Ultimate partial pressure without gas ballast (Pa)| 4 X 10·2| 4 X 10·2
Ultimate total pressure without gas ballast (Pa)| 4 x 10·1| 4 x 10·1
Ultimate total pressure with gas ballast (Pa)| 8 x 10·1| 8 x 10·1
Power Supply| Single| Single
Power rating (kW)| 0.75| 1.1
Intake and exhaust ON(mm)| KF25| KF25 /40
Oil Capacity (L)| 0.9-1.5| 1.3-2.0
Motor speed (rpm)| 50Hz

60Hz

| 1440| 1440
1720| 1720
Ambient temperature| 10-40 °C| 10-40°C
Noise level (dB) 50Hz| ≤58| ≤58
Altitude| ≤2,000m| ≤2,000m
External Dimensions (mm)| 530 x 188 x 272| 567 x 188 x 272

4.2 Pumping Speed Characteristics

VI. Proper Use
The instrument is designed for non-residential use and to be used in conjunction only with accessories recommended within this manual and by the manufacturer.

Inspection
Packing List
Unpack the equipment carefully and check for any damage which may have arisen during transport. In the event of identified damage, please contact serviceusa@hollandgreenscience.com
The package includes the following items

CAUTION:
If there is any visible damage to the instrument, please do not connect the instrument to a power supply.

Installation and Connection

8.1 Installation Dimensions

Model| A| B| C| D| E| G| H| I| J| K| L| DN
---|---|---|---|---|---|---|---|---|---|---|---|---

Aether- 16

|

530

|

188

|

272

|

320

|

148

|

160

|

165

|

69

|

59

|

38

|

295

|

KF25

Aether- 30

|

537

|

188

|

272

|

320

|

148

|

160

|

185

|

82

|

59

|

47

|

295

|

KF25/40

8.2 Connection to the System

• For the pump’s installation site and positioning, consider convenience of access to the connections for installation, maintenance, disassembly, and electrical connections as well as good ventilation clearance.

• Ensure the power supply is disconnected prior to commencing connections, repairs, or maintenance activities.

• Set up on a flat, stable, and firm surface

• Ensure not to obstruct the ventilation of the motor to avoid fire and burn hazards caused by abnormal temperature rise.

• The pump must be operated at an ambient temperature between 10 – 40℃

• The length of the connecting line between the pump and the vacuum system needs to be as short as possible.

• The diameter of the connecting line is required to be the same as that of the intake port

• The exhaust line should be laid so that it slopes down to prevent condensate from back streaming into the pump and contaminating the oil.

• Drain the oil from the exhaust line periodically to avoid blockage of the exhaust line.
  If the exhaust line slopes up, the installation of a condensate trap is necessary.

• Check for connection leakage between the pipe and the flange.

• Vacuum sealing tightness is essential to achieve ultimate vacuum.

• Check the oil level prior to start up and each operation before running.

• Do not operate the pump without oil or if the oil level is low. This will result in pump failure.

• Check there is no oil leakage from the pump to prevent potential slip hazards caused due to oil spillage.

• Running the pump in an incorrect rotation of the motor may cause pump failure.

• Ensure the gas flow at the exhaust port is not blocked or restricted in any way.
  Check the exhaust line is not obstructed by deposits before start-up.

• The exhaust pressure shall not be 1.15 bar higher than the absolute pressure (relative pressure 0.15 bar) but not be lower than atmospheric pressure

• Oil must be added as outlined prior to start-up of the Pump.

• The exhaust passage must be unimpeded during operation. Ensure the gas flow from the exhaust port is not blocked or restricted in any way.

• To pump condensable gases only use the pump to do so if a gas ballast is installed.

• When pumping a small amount of dust and condensable gases, the installation of corresponding filters is required. Without filters, a sharp drop in performance or pump failure may occur.

Operating Instructions

Note: High Temperature Hazard – Do NOT touch the pump surface! The surface of the pump becomes very hot during operation.

9.1 Initial Start-Up
Ensure the gas flow at the exhaust port is not blocked or restricted in any way.
Do NOT start the pump if the exhaust port is blocked.
Excessive or insufficient oil will decrease pump performance or even cause malfunction. The pump must always be stopped prior to adding oil.
The oil level must be maintained between the position of MAX and MIN of the oil sight glass

9.2 Inspection and Maintenance
All checks and maintenance must be performed by a qualified trained technician in accordance with local safety rules and regulations.
If hazardous substances are present, firstly determine the hazard and then follow all appropriate safety procedures. If the potential hazard still exists, the pump must be decontaminated prior to proceeding with any maintenance.

pump feet / feet bolts in case of abnormal vibration
Pump Temperature| Thermometer| Every (1) one Week| Check and clean the fan of the pump Check and clean the motor of deposits
Seal & O- ring| Visual Inspection| Every (1) one Month| Replace if necessary
Dirt Trap| Visual Inspection| Every (1) one

month

| Check and clean the foreign matter. Dry with compressed air

9.3 Pumping Non-Condensable Gases
To close the gas ballast to pump non-condensable gases, set the gas ballast valve to position C, The ultimate pressure will rise (loss of vacuum) once the gas ballast is opened.

9.4 Pumping Condensable Gases and Vapor.
If the vacuum system contains a small amount of condensable gas, open the gas ballast valve, set the gas ballast to position I or II and keep the pump running for at least 30 minutes to pump the condensable gas effectively.
If the pump operates at low temperature, condensable gas may be dissolved within the pump oil.
The oil may be emulsified or deteriorated which will affect the pump performance and can even cause corrosion of the pump body.
The rise of the oil level during pump operation is a sign that of condensable gas is contained within the vacuum system.
Keep the pump running with the gas ballast open and the intake port closed until all gases are dissolved within the oil and removed.

9.5 Oil Level Checks

1. The oil level must always be maintained between the MAX and MIN positions.
   Add oil when the oil level is lower than MIN position MIN and discharge oil by removing
   the oil drain plug refer FIG.1 when the oil level is above MAX position.
2. Check the oil colour. Replace the oil if the colour is other than clear and transparent.

9.6 Checking Pump Noise
The pump noise should be continuous and stable during operation.
9.7 Oil Changes

1. Change the oil only when the pump is switched ‘OFF’ and cooled down.

2. Remove the oil drain plug and drain the used oil into a suitable receptacle. When the flow of oil stops, screw on the oil drain plug, checking the O ring.
   Remove the oil fill plug and fill with fresh pump oil

3. After completing an oil change, handle and store the used oil in an assigned container in accordance with your local relevant environmental laws and regulations.

9.8 Intake Filter and Anti-Suck Back Valve Checks
Regularly clean the filter by using compressed air.
Check the seal position of the anti-suck back valve for cleanness, damage, hardening and height.
9.9 Fan Cover and Motor Fan Checks
Regularly clean the fan cover.

Troubleshooting

within rated voltage tolerance of -/+ 10%
Motor malfunction| Replace the motor
Overload protector is active| Check the ambient temperature or pumped gases temperature
Oil temperature is below 10c| Increase the ambient temperature
Pump is jammed| Repair the pump
Out of Use/ Operation for long period| Repair the pump
Oil is too viscous| Change the oil
Exhaust filter or exhaust line is clogged| Replace the filter or clean the exhaust line
Pump inner parts are damaged| Repair the pump
Vacuum system configuration is unreasonable| Choose a suitable pump
Pump Will Not Reach Ultimate Pressure| Vacuum system leak| Check the system
Measuring technique or gauge is unsuitable| Use correct measuring technique and gauge. Measure pressure directly at the pump intake port
Poor lubrication| Check Oil levels and filter
Oil filter is obstructed| Change the oil filter
Oil is unsuitable| Change the oil
The oil channel is obstructed| Clean the channel
Oil is insufficient| Add the oil to the correct level
Anti-suck back oil valve is malfunctioning| Repair anti-suck back oil valve
The intake line is dirty| Clean vacuum lines
The intake port line is clogged| Clean the intake port line
Pumping Speed too Low| Connecting lines are too narrow or too long| Use advised wide and short connecting lines
The exhaust line is clogged| Keep exhaust port line unobstructed
The oil mist filter is clogged| Change oil mist filter
The anti-suck back oil valve is malfunctioning| Repair anti suck back oil valve
The operation voltage is abnormal| Check the power supply, switches, and wiring connection
Foreign matter entering the pump| Repair the pump
Fault| Possible Reason| Remedy
---|---|---
Noise is Abnormal| The oil level of the pump is too low| Add the oil to the level as advised
The pump inner parts are damaged| Disassemble and replace parts
Poor ventilation| Improve ventilation clearance around the pump
The fan is damaged| Change the fan
Pumped gas temperature is too high| Add a cold trap to the intake port
Poor lubrication| Check oil level and filter
Pump Running Hotter than Usual| The oil filter or exhaust line is clogged| Replace the oil filter or clean exhaust line
Oil is unsuitable| Change the oil
Oil channel is obstructed| Clean the channel
Oil is insufficient| Add the oil to the level as requested
The condenser is dirty| Clean the condenser
Ambient temperature is too high| Reduce ambient temperature
Oil comes from the vacuum system| Check the vacuum system
Oil in the Intake Line or in the Vacuum Vessel| Anti-suck back valve spring is obstructed| Replace anti- suck back valve spring
Anti-suck back valve plate is obstructed| Replace anti- suck back valve plate
The oil level is high| Drain excess oil
Vacuum Pressure in System Rises too Fast when Pump Stops| Vacuum system leak| Check the system
Anti-suck back valve is malfunctioning| Repair anti-suck back
Too much oil in the pump| Drain some oil
Too Much Oil in the Exhaust Port| Continuous operation under high pressure in the intake

port

| Shorten exhaust time
The oil mist filter is obstructed| Replace oil mist filter
Sealing Surface Leak| Seal is damaged| Replace the seal
The seal Ring is damaged| Replace the seal ring

Maintenance and Cleaning

Keep the instrument dry and clean in routine operations.
Clean the outer surface with a non-abrasive cleanser and only connect the power supply when the entire instrument surface is dry.
If liquid or moist solids enters the instrument, please immediately disconnect the power supply and contact serviceusa@hollandgreenscience.com

• Surface stains on the instrument should be cleaned only by a clean, soft rag and detergent.
• The power must be disconnected before any maintenance or cleaning.
• Do not clean the instrument with any corrosive cleaning solutions.
• If the instrument is left unused for a long period, switch ‘OFF’ the power and store within a dry, clean, level, and stable surface at normal temperature.

Caution!
Before any Maintenance or Inspection, the Power Cable MUST be removed from the power socket.

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