Holland Green Science 10308002 Boreas Pagoma Ultra Low Industrial Freezer User Manual
- June 16, 2024
- Holland Green Science
Table of Contents
- Disclaimer
- Safety
- After Sales Support
- Boreas Pagoma Freezer Introduction
- Technical Specifications
- Standards and Conformity
- Inspection
- Installation and Operating Instructions
- Calibration
- Alarms
- Fault Diagnosis
- Maintenance and Cleaning
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
10308002
Boreas Pagoma
Freezer
User Manual
Version 1.0
Disclaimer
- The intellectual property rights for this manual belongs to Holland Green Science Corporation (hereinafter referred to as “the Company”).
- Products of the company are under the patent protection of China and other countries and regions (inclusive of obtained patents and patents currently under application).
- The company reserves the right to change product specifications without notice.
- The contents of the manual are subject to change without notice.
- The manual’s content must not be copied, extracted, or modified in any form without the Company’s permission.
LIMITED WARRANTY & DISCLAIMER
Products sold by the Company are intended solely for the use(s) specified by
the manufacturer and are not to be used for any other purposes including, but
not limited to, unauthorized commercial purposes. Buyer warrants and
represents that Buyer will properly test, use, qualify, and/or validate each
Product for intended use, and, to the extent authorized, manufacture and
market any final articles made from the Company’s Products in accordance with
the practices of a reasonable person who is an expert in the field, and in
strict compliance with all applicable national, state and local laws and
regulations. Buyer acknowledges and understands that the purchase of Products
only conveys to Buyer the non-transferable right for only the Buyer to usethe
Products purchased in compliance with the applicable manufacturer’s Published
User Statement, Limited User Statement, or Limited License, if any. While this
manual contains certain representations of the potential dangers from the
instrument or equipment, Buyer is solely responsible for conducting any
research necessary to learn the hazards involved for any of its intended uses
of the instrument or equipment purchased from the Company and to properly warn
its customers, employees and other personnel who may be exposed to such
instrument or equipment of any risks involved in using or handling the
instrument or equipment.
The Company warrants that this product will operate or perform substantially
in conformance with the Company’s published specifications and be free from
defects in material and workmanship, when subjected to normal, proper and
intended storage and usage by properly trained personnel, for the duration of
the manufacturer’s warranty period set forth in this product documentation,
published specifications or package inserts. If a manufacturer’s warranty
period is not specified in the product documentation, published specifications
or package inserts, the warranty period shall be one (1) year from the date of
Bill of Sale to Buyer for equipment, and the earlier of any stated expiration
dates or ninety (90) days for all other products (the “Warranty Period”). The
Company agrees during the Warranty Period, to repair or replace, at the
Company’s option, defective Products so as to cause the same to operate in
substantial conformance with said published specifications; provided that
Buyer shall (a) promptly notify the Company in writing upon the discovery of
any defect, which notice shall include the product model and serial number (if
applicable) and details of the warranty claim; and (b) after the Company’s
review, the Company will provide Buyer with service data and/or a Return
Material Authorization (“RMA”), which may include biohazard decontamination
procedures and other product-specific handling instructions, then, if
applicable, Buyer may return the defective Products to the Company with all
costs prepaid by Buyer. Replacement parts may be new or refurbished, at the
election of the Company. All replaced parts shall become the property of the
Company. Shipment to Buyer of repaired or replacement Products shall be made
in accordance with the Delivery provisions of the Terms & Conditions agreed to
by the purchase of this product. Consumables are expressly excluded from this
warranty.
Notwithstanding the foregoing, Products supplied by the Company but not
manufactured by the Company are not warranted by the Company, and the Company
disclaims all warranties associated with the accuracy of any original
manufacturer or third-party supplier Product information, but the Company
agrees to assign to Buyer any warranty rights in such Product that the Company
may have from the original manufacturer or third-party supplier, to the extent
such assignment is allowed by such original manufacturer or third-party
supplier.
In no event shall the Company have any obligation to make repairs,
replacements or corrections required, in whole or in part, as the result of
(i) normal wear and tear, (ii) accident, disaster or event of force majeure,
(iii) misuse, fault or negligence of or by Buyer, (iv) use of the Product in a
manner for which they were not designed, (v) causes external to the Product
such as, but not limited to, power failure or electrical power surges, (vi)
improper storage and handling of the Product or (vii) use of the Product in
combination with equipment or software not supplied by the Company. If the
Company determines that Product for which Buyer has requested warranty
services are not covered by the warranty hereunder, Buyer shall pay or
reimburse the Company for all costs of investigating and responding to such
request at the Company’s then prevailing time and materials rates. If the
Company provides repair services or replacement parts that are not covered by
this warranty, Buyer shall pay the Company therefor at the Company’s then
prevailing time and materials rates.
NY INSTALLATION, MAINTENANCE, REPAIR, SERVICE, RELOCATION OR ALTERATION TO OR
OF, OR OTHER TAMPERING WITH, THE PRODUCT PERFORMED BY ANY PERSON OR ENTITY
OTHER THAN THE COMPANY WITHOUT THE COMPANY’S PRIOR WRITTEN APPROVAL, OR ANY
USE OF REPLACEMENT PARTS NOT SUPPLIED BY THE COMPANY, SHALL IMMEDIATELY VOID
AND CANCEL ALL WARRANTIES WITH RESPECT TO THE PRODUCT.
THE OBLIGATIONS CREATED BY THIS WARRANTY STATEMENT TO REPAIR OR REPLACE A
DEFECTIVE PRODUCT SHALL BE THE SOLE REMEDY OF BUYER IN THE EVENT OF A
DEFECTIVE PRODUCT. EXCEPT AS EXPRESSLY PROVIDED IN THIS WARRANTY STATEMENT,
THE COMPANY DISCLAIMS ALL OTHER WARRANTIES, WHETHER EXPRESS OR IMPLIED, ORAL
OR WRITTEN, WITH RESPECT TO THE PRODUCTS, INCLUDING WITHOUT LIMITATION ALL
IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR ANY PARTICULAR PURPOSE OR
USE. THE COMPANY DOES NOT WARRANT THAT THE PRODUCTS ARE ERROR-FREE OR WILL
ACCOMPLISH ANY PARTICULAR RESULT.
NOTHING IN THIS MANUAL OR IN THE TERMS AND AGREEMENT AGREED TO AT THE TIME OF
PURCHASE SHALL BE CONSTRUED TO PROVIDE FOR THE TRANSFER, ASSIGNMENT OR
ALIENATION OF THE LIMITED WARRANTIES PROVIDED BY THE COMPANY HEREIN TO ANY
OTHER PARTY OTHER THAN BUYER, INCLUDING BUT NOT LIMITED TO, SUCCESSORS, HEIRS,
SUBSIDIARIES OR ANY OTHER THIRD PERSON.
THE WARRANTIES IDENTIFIED ABOVE ARE THE SOLE AND EXCLUSIVE WARRANTIES WITH
RESPECT TO THIS PRODUCT AND ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR
IMPLIED. ALL OTHER WARRANTIES ARE EXPRESSLY DISCLAIMED, INCLUDING, WITHOUT
LIMITATION, THOSE OF NON-INFRINGEMENT, MERCHANTABILITY, OR FITNESS FOR A
SPECIFIC PURPOSE OR USE (WHETHER ARISING FROM STATUTE, OR OTHERWISE IN LAW, OR
FROM A COURSE OF DEALING, OR USAGE OF TRADE). THIS WARRANTY IS NOT
TRANSFERABLE FROM THE ORIGINAL PURCHASER TO A SUBSEQUENT OWNER. FURTHER, THE
COMPANY IS NOT LIABLE IN CASES OF DELIBERATE, NEGLIGENT OR ACCIDENTAL MISUSE
OF THE PRODUCTS, USE WITH INAPPROPRIATE REAGENTS OR CONSUMABLES, DAMAGE CAUSED
BY DISASTER, REPAIR OR MODIFICATIONS DONE BY ANYONE OTHER THAN THE COMPANY.
THE COMPANY DOES NOT WARRANT THAT THE PRODUCT WILL NOT INFRINGE THE
INTELLECTUAL PROPERTY RIGHTS OF A THIRD PARTY EITHER ALONE OR IN COMBINATION
WITH OTHER PRODUCTS OR IN THE OPERATION OF ANY PROCESS. THE COMPANY’S TOTAL
LIABILITY FOR BREACH OF THESE WARRANTIES SHALL BE LIMITED O THE GROSS PURCHASE
PRICE FOR THE PRODUCT AS STATED IN THE RELEVANT INVOICE OR ORDER UNDER WHICH
THE ACTIVITY GIVING RISE TO LIABILITY ARISES. UNDER NO CIRCUMSTANCES SHALL THE
COMPANY BE LIABLE FOR INDIRECT, INCIDENTAL, CONSEQUENTIAL, SPECIAL OR PUNITIVE
DAMAGES (INCLUDING LOSS OF BUSINESS OR PROFITS) UNDER ANY THEORY OF LIABILITY
HEREUNDER.
For claims under the warranty please contact your local supplier. You may also
send the instrument directly to manufacturer, enclosing the invoice copy and
by giving reasons for the claim.
LIMITATION OF LIABILITY
NOTWITHSTANDING ANYTHING TO THE CONTRARY CONTAINED HEREIN, THE LIABILITY OF
THE COMPANY UNDER THESE TERMS AND CONDITIONS (WHETHER BY REASON OF BREACH OF
CONTRACT, TORT, INDEMNIFICATION, OR OTHERWISE, BUT EXCLUDING LIABILITY OF THE
COMPANY FOR BREACH OF WARRANTY (THE SOLE REMEDY FOR WHICH SHALL BE AS PROVIDED
UNDER THIS SECTION) SHALL NOT EXCEED AN AMOUNT EQUAL TO THE LESSER OF (A) THE
TOTAL PURCHASE PRICE THERETOFORE PAID BY BUYER TO THE COMPANY WITH RESPECT TO
THE PRODUCT(S) GIVING RISE TO SUCH LIABILITY OR (B) ONE HUNDRED THOUSAND
DOLLARS ($100,000), WHICHEVER IS LESS.
With respect to any software products incorporated in or forming a part of the
Product hereunder Buyer intends and agrees that such software products are
being licensed and not sold, and that the words “purchase”, “sell” or similar
or derivative words are understood and agreed to mean “license”, and that the
word “Buyer” or similar or derivative words are understood and agreed to mean
“licensee”. Notwithstanding anything to the contrary contained herein, The
COMPANY or its licensor, as the case may be, retains all rights and interest
in software products provided hereunder. See the Terms & Conditions of
purchase for details regarding such license.
Safety
IMPORTANT Safety Items to be Observed.
! DANGER (may cause serious damage to property and or casualties)
-
Please carefully read this User Manual prior to operating the instrument and observe the instructions on safe operation.
-
The power source must be grounded reliably and away from any sources of electromagnetic interference.
-
Confirm that the voltage and frequency of the power supply matches the specified voltage and frequency specified prior to use.
-
The instrument should be operated on an independent power outlet.
-
Do not allow the instrument to be plugged in or unplugged whilst the power switch is in the on position.
-
Do not modify the power cord.
-
The working environment must be free of any flammable, explosive, volatile or corrosive substances.
-
The instrument is deenergised only when the power cable is disconnected from the power source.
-
This instrument is for indoor use only.
-
The instrument should be operated in a low humidity, well ventilated, dust, and water free environment, without direct sunshine or an intense magnetic, light or heat source. Ensure that the instrument and its accessories are free of any potential defects.
-
Ensure that the instrument is secured tightly, and only standard accessories supplied by the manufacturers are used with this instrument.
! WARNING (may cause property damage or personal injury) -
Prevent water from splashing on the electrical elements of this instrument.
-
Before assembly, disassembly, cleaning or maintenance, the power source must be disconnected.
! ATTENTION (may affect operational performance or service life) -
When pulling the power plug out from a power source, do not pull out using the power cord directly.
-
Only accredited and qualified professional repair technicians can open the instrument or conduct required repairs. Persons performing repairs on the instrument other than those selected or approved by the Company shall operate to void any warranty contained hereinabove for the product
-
Do NOT operate this instrument immediately after transport, due to the Compressor await 1-2 days before operating. The instrument must be used in accordance with this User Manual.
-
Only accredited and qualified professional repair technicians can open the instrument or conduct required repairs. Persons performing repairs on the instrument other than those selected or approved by the Company shall operate to void any warranty contained hereinabove for the product
-
Do NOT operate this instrument immediately after transport, due to the Compressor await 1-2 days before operating. The instrument must be used in accordance with this User Manual.
2.1. Proper Use
The instrument is designed for non-residential use and to be used in
conjunction only with accessories recommended within this manual and by the
manufacturer.
After Sales Support
If problems are encountered or technical support is required when installing or using the instrument, please contact serviceusa@hollandgreenscience.com
The Company may provide technical assistance and information regarding the
instrument or equipment or service without charge at its sole discretion.
Buyer assumes sole responsibility for any reliance on or use of such
assistance and information, and the Company makes no warranty thereon.
Upon contact the following information is required:
- Product serial number (located on the instrument nameplate)
- Description of issue or problem
- Method and or operating steps you have undertaken towards resolution.
- Your contact details inclusive of telephone number and email address.
Boreas Pagoma Freezer Introduction
Technical Specifications
Model | 10308002 |
---|---|
Product Name | Boreas Pagoma |
Power Specifications | 120V 60Hz 1ph – 1500W |
Capacity | 390 litres |
Temperature Range | -50°C (-58°F) to -86°C (-123°F) in @ 32°C (89.6°F) |
ambient
Exterior Dimensions| 35.8” W x 78.3”H x 31.4” F-B (90.9cm x 199cm x
79.7cm)
Interior Dimensions| 23.2”W x 51.6”H x 19.9” F-B (58.9cm x 131 cm x
50.5cm)
Insulation| Non-CFC, foamed-in-place urethane
Noise Level| ≤ 53dB
Cool Down Time| ≤ 8 h
Temperature Uniformity| ≤ 6 °C
Minimal Temperature| -86 °C
Location| Indoor Use only
Altitude| <2,000m
Humidity| <80% RH
Inner Doors| 2/4
Shelves| 3
Levels| 4
Racks| 16(240)
Refrigerant Type| Non HCFC R404A, R508B + R290
Standards and Conformity
Construction in Accordance with the following Safety Standards:
UL 61010-1:2012
CSA C22.2#61010-1-12:2012
UL 61010-2-011:2021
CSA C22.2#61010-2- 011:2019
Construction in Accordance with the following EMC Standards:
EN 61010-1:2010
EN 61326-1:2013
Inspection
Unpack the equipment carefully and check for any damage which may have arisen during transport. In the event of identified damage, please contact serviceusa@hollandgreenscience.com The package includes the following items
Part Number| Description| Quantity| Part Number|
Description| Quantity
---|---|---|---|---|---
1| Key| 2| 7| M4 screw cap| 6
2| IOM| 1| 8| Screw trim cap| 6
3| Power cord| 1| 9| Fuse| 1
4
|
Positioning bracket
|
2
|
10
| Remote Alarm Connector (WS16- 3)|
1
5
| M4X10 countersunk head screw|
6
|
11
| Backup system Connector (WS16- 2)|
1
6| M4 washers| 6| 12| Deicing shovel| 1
Installation and Operating Instructions
8.1 Installation Warning
Allow the unit to sit upright for 24 hours before starting up.
8.2 Location
When the freezer is in position, set the front caster brakes.
The freezer must not be moved with product loaded inside.
Note:
For proper ventilation and airflow, a minimum clearance of 12cm at the rear
and top and a clearance of 20cm on the side of the freezer is required. Allow
adequate space in the front of the freezer for door opening. Locate the
freezer on a firm, level surface in an area with an ambient temperature
between 18°C and 32°C.
Provide ample room to reach the mains disconnect switch (power switch) located
on the rear of the freezer.
8.3 Install Wall Bumpers
Open the right bottom door, take out the key and open the outer door of the
freezer.
The parts bag, located inside the cabinet, contains the following parts.
Use M4X10 countersunk head screw and M4 washers to install the positioning bracket into the pre-drilled hole behind the base of the unit (See Figure 1-2 for the location of the hole) ,install the screw cap on each screw, as shown in Figure 1-7.
8.4 Install Shelves
Install the shelf clips into the shelf rails (front and back) at the desired
shelf level, as shown in Figure 1-8.
Install the shelves in the cabinet onto the clips, as shown in Figure 1-9.
Note: Maximum shelf load is 50 kg per shelf.
8.5 Remote Alarm Contacts
The remote alarm connector is in the parts bag provided with the manual. If
you need to connect to an independent alarm system, connect the alarm system
to the aviation plug, insert the remote alarm interface, and lock the nut
clockwise.
The remote alarm connector is equipped with a normally open (NO) output, a
normally closed (NC) output and a common end (COM).
8.6 Attach Power Cord
Open the right bottom door, take out the power cord.
Insert the power plug into the power socket at the back of the unit.
8.7 Preparing for Start-up
Prior to first start-up, please refer to the following steps:
- Check the location of the external components of the product to ensure that the external components of the product are not damaged.
- See the serial tag on the side of the unit for electrical specifications or refer to the electrical schematics in this manual. The freezer should be operated on a dedicated grounded service. Check the voltage rating on the serial tag of the unit and compare it with the outlet voltage. Then, with the power switch turned off, plug the line cord into the wall outlet.
- Check whether the power switch of the unit is in the OFF state. If not, please set to the OFF position, ON–“ I ”, OFF–“ O ”( as shown in Figure 1-10), insert the power cord into the power socket and turn on the power switch (I).
- Check whether the battery switch is in the ON state. If not, please set to the ON position. ON–“ I ”, OFF–“ O ” ( as shown in Figure 1-11), ( If you hear an alarm, press the buzzer silence button (BUZZER) to stop the alarm )。
Note:
Make sure the battery switch is set to standby mode. “Low battery” alarm will
occur when the battery is low. Should a power failure occur during the initial
start-up period, the electronics will have limited operation.
8.8 Parameter Setting
-
After the product is powered on, the display will automatically enter the screen saver, and the temperature in the freezer will be displayed in real time. As shown in Figure 1-12.
-
Touch anywhere on the screen to enter the home page. As shown in Figure 1-13.
Home Page:
① —Log in / Log out icon, blue after log in and grey after log out, as shown in Figure1-13 and Figure 1-15.
② —Options icon, from left to right are Multi-Unit Constraint, Fingerprint Module,
N2/CO2 Back- up System, Volt Stabilizer and Spare TEMP
③ —Time display area.
④ —Chamber temperature display area.
⑤ —Main operating area including (4) four buttons.
⑥ —Freezer “ON/OFF” button.
⑦ —”BUZZER” button
⑧ —Running records display area, display the latest three records.
Touch the “Login” button and put in the login username ”admin” and password ”8888”, as shown in Figure 1-14. all buttons are activated after the user logs in, as shown in Figure 1-15.
Touch the temperature display area from the home page to enter the temperature setting page, as shown in Figure 1-16.
5. Touch the running record display area from the home page to enter the running record page, as shown in Figure 1-18.
The running history of the freezer are displayed in the running record page,
slide the right scroll bar to view more history.
Insert USB storage device into the right interface of the control panel. Touch
the ” Data Download ” button, the history data will be saved to the USB disk,
the file format is .csv
6. Touch the time display area from the home page to enter the data/time
modification page, as shown in Figure 1-19.
In the data/time modification page, digital keyboard pops up by touching on the numbers. Put in the corresponding time to change the date or time.
7. Touch the “Setting” button from the home page to enter the setting page, as shown in Figure 1-20.
8. Touch the “User Management” button from the setting page to enter the user management page, as shown in Figure 1-21.
The current registered users can be viewed in the user management page. There are two buttons on the right side, “Add user” and “Delete User”. The “Add User” window pops up by touching the “Add User” button. In this window you can add users and set the current user’s usage rights, as shown in Figure 1-22.
The “Delete User” window pops up by touching the “Delete User” button. The user will be deleted after putting in the user name and the password in this window, as shown in Figure 1-23.
9. Touch the “System settings” button from the setting page to enter the system settings page, as shown in Figure 1-24.
System language can be switched by touching the “Chinese” or “English” button
in the System settings page.
Digital keyboard pops up by touching the number location of “Screen saver” /
“Backlight”.
Put in the number to set the time of “Screen saver” / “Backlight”
The backlight intensity can be adjusted by click the “+” or “-” or slide the
scroll bar of “Backlight intensity”. The click tone can be set up by click the
“ON” or “OFF” or slide the scroll bar of “Click tone”.
10. Touch the “Delay settings” button from the setting page to enter the
delay settings page, as shown in Figure 1-25.
Digital keyboard pops up by touching the number location of “Door open” (the blue number is editable). Input the number to set the delay time.
8.9 Start-Up
Freezer will run by touching the “ON/OFF” button in the home page after the
parameter settings.
8.10 Data/Information Retrieval
-
Touch the “Display” button from the home page to enter the display page, as shown in Figure 1-26.
-
Touch the “Operating Log” button from the display page to enter the operating log page, as shown in Figure 1-27.
The operation records of the current user can be viewed in the operating log page. Touch the left button of “Search” button to put in the target date, then touch the “search” button to view the operation records of the user in certain day. -
Touch the “Temp Log” button from the display page to enter the temperature log page, as shown in Figure 1-28.
The trend of the chamber temperature can be viewed in the temperature log page. TEMP Limit window pops up by touching the ordinates, the TEMP Limit can be adjusted in this window, as shown in Figure 1-29. Touch on the display area of the curve to see the corresponding temperature values at the point.
Double-click on the display area of the curve to zoom in the display curve. Press the display area of the curve and slide on the screen to enlarge a section of the temperature curve.
Touch the circle button on the right to display or hide the corresponding temperature curve. Insert U disk into the right interface of the control panel.
Touch the “Data Download ” button, the history data will be saved to the U disk the file format is .csv, and they can be opened by Excel to view.
-
Touch the “Alarm Event” button from the display page to enter the alarm log page, as shown in Figure 1-30.
Alarm histories in the operation of products can be viewed in the alarm log page. Click the ” Data Download ” button, the history data will be saved to the U disk, the file format is .csv, and they can be opened by Excel to view. The history alarm information will be cleared and only the current alarm message will be retained by touching the “Alarm reset” button. -
Touch the “Cycle Monitor” button from the display page to enter the Cycle Monitor page, as shown in Figure 1-31.
The running states of the freezer and temperature values at various locations can be viewed in the Cycle Monitor page. -
Touch the “Device Info” button from the display page to enter the device information page, as shown in Figure 1-32.
The main information and the software version of the freezer can be viewed in the device information page.
8.11 BOT Mode
Touch the “BOT” button from the setting page to enter the BOT page, as shown in Figure 1-33.
Digital keyboard pops up by touching the blue numbers.
Put in the number to set the BOT running time. The grey numbers after the “remaining” represents the remaining time of BOT Mode and it is non-editable.
Commands to be performed by the freezer after the BOT Mode can be set up by turning the right block icon into blue.
Calibration
Once the freezer has stabilised, the control probe may need to be calibrated.
Calibration frequency is dependent on use, ambient conditions and accuracy
required.
A good laboratory practice would require at least an annual calibration check.
On new installations, all parameters should be checked after the stabilisation
period.
Caution: Before making any calibration or adjustments to the unit, it is
imperative that all reference instruments be properly calibrated.
9.1 Calibrate Control Probe
Connect the thermocouple used for calibration to the data recorder.
Then place it in the same position as the temperature sensor that needs to be
calibrated.
Compare two temperature display values.
Touch the “Calibration” button from the setting page to enter the calibration
page, as shown in Figure 2-1.
Digital keyboard pops up by touching the corresponding number location.
Put in the number to set the adjustment value.
Parameter setting instructions window pops up by touching the “Cham TEMP” ,
“HEX TEMP” ,“Cond TEMP” or “Spare TEMP” , as shown in Figure 2-2. Complete the
calibration referring to the instructions.
9.2 Temperature Stabilization Periods
Startup – Allow 12 hours for the temperature in the cabinet to stabilise
before proceeding.
Already Operating – Allow at least 2 hours after the display reaches set
point for temperature to stabilise before proceeding.
Alarms
The Boreas Pagoma alarms are displayed on the freezer control panel.
When an alarm is active, the alarm message will be displayed in the alarm
record screen and there will be an audible alarm in the Home Page screen.
Press the “BUZZER” key to disable the audible alarm.
The alarms are momentary alarms only.
When an alarm condition occurs and then returns to normal, the freezer
automatically clears the alarm condition.
- All alarm delays have a deviation of ±5 seconds.
- Battery detection will be carried out automatically immediately after the unit is powered on.
Fault Diagnosis
Fault | Possible Reasons | Solution |
---|---|---|
Door Open | · Damage to door switch |
· The door was not fastened
| · Replace the door switch
· Close the door and handle
Power Supply Failure| · Power input does not meet the requirements
· Main switch of the power supply is not on
· Power failure
| · Check the power supply is normal
Low Battery| · Disconnected battery switch
· Low battery
| · Set battery switch for charging
Abnormal Chamber TEMP| · Disconnection of line
· Chamber temperature sensor is damaged
| · Check for detached or loose wiring
· Replace the temperature sensor
Abnormal HEX TEMP| · Disconnection of line
· Damaged heat exchanger temperature sensor
| · Check for detached or loose wiring
· Replace the temperature sensor
Abnormal COND TEMP| · Disconnection of line
· Condenser temperature is too high
· Condenser temperature sensor is damaged
· Dust accumulated in the filter of the condenser
| · Check for detached or loose wiring
· Improve the ambient temperature
· Replace the temperature sensor
· Clean the filter
1st Stage Pressure Switch Not Closed| · 1st stage pressure is too high
· Disconnection of line
| · Wait for 1st stage pressure to drop
· Check for detached or loose wiring
2nd Stage Pressure Switch Not Closed| · 2nd stage pressure is too high
· Disconnection of line
| · Wait for 2nd stage pressure to drop
· Check for detached or loose wiring
High TEMP| · Actual chamber temperature is larger than the pre-set
allowable temperature range.| · Check if the high temperature Alarm value is
too low
Low TEMP| · The actual chamber temperature is less than the pre-set
allowable deviation temperature.| · Check if the low temperature alarm Value
is too low.
Maintenance and Cleaning
12.1 Cleaning the Exterior Cabinet
Wipe down the freezer exterior using only soap and water and a general use
laboratory disinfectant. Rinse thoroughly with clean water and dry with a soft
cloth.
Caution:
Avoid excessive use of water around the control area due to the risk of
electrical shock.
Damage to the controls may also result.
12.2 Cleaning the Air Filter
The air filter should be cleaned four (4) times a year, minimum.
-
Open the right bottom door by pulling its bottom left corner.
-
Locate the grille on the door. See Figure 4-1.
Grasp the middle of the grille material and gently pull out to remove. -
Wash the filter material and gently pull out to remove.
-
Dry by pressing between two towels.
-
Install the filter back into the grille and attach the grille.
12.3 Cleaning the Condenser
The condenser should be cleaned once (1) per year, minimum.
- Open the right bottom door by pulling its bottom left corner.
- Using a vacuum cleaner, exercising care to not damage the condenser fins, clean the condenser.
Depending upon environmental conditions, the condenser may need to be cleaned more frequently.
12.4 Defrosting the Chamber
-
Remove all product and place in another freezer.
-
Turn the unit off and disconnect from the power source.
-
Open all doors and place towels on the chamber floor.
-
Allow the frost to melt and become loose.
-
Remove the frost with a soft cloth.
-
After defrosting is complete, clean the interior with a non-chloride detergent.
Rinse thoroughly with clean water and dry with a soft cloth. -
Plug unit in and turn power switch on
-
Allow the freezer to operate empty overnight before reloading the product.
12.5 Cleaning the Door Gasket
The door gasket should be cleaned monthly.
Using a soft cloth, remove any frost build-up from the gasket and door(s).
The door gasket may need to be cleaned more frequently if dirt or excessive
frost build-up prevents the door from closing properly.
12.6 Vacuum Relief Port
The exterior door gasket provides an excellent seal to protect product,
provide an energy efficient thermal barrier to keep cold air in and room
temperature air out, and reduce frost build up on the inner doors.
Because the door gasket seals so well, a vacuum can be created after a door
opening.
Warm air enters the cabinet, cools and contracts, creating a vacuum that pulls
the door in tightly against the seal.
To equalise the pressure inside the cabinet after a door opening requires
1.5-3.0 cu.ft. of ambient air to be drawn into the cabinet. The amount of air
required to equalise the pressure varies depending on the cabinet size,
cabinet temperature, duration of door opening, inventory volume and the
temperature/humidity of the ambient air.
The unit is designed with a “vacuum relief port” that allows the pressure to
be equalised.
The time required to draw 1.5-3.0 cu.ft. of air into the cabinet depends on
two factors:
- the size and number of paths available for the air to enter the cabinet, and
- the pressure difference between the internal cabinet and the ambient room.
Cabinets with the vacuum relief port operating normally, (i.e. vacuum relief
port is not iced over) will require a minimum of 30 seconds up to a maximum of
120 seconds for the cabinet to equalise. This is also a good indication that
the exterior door is well sealed.
The vacuum relief port requires routine maintenance. It will ice over unless
preventive measures are taken. If the vacuum relief port becomes iced over,
the freezer will take several hours to equalize pressure.
Warning:
Do not leave the freezer unattended while the door is open.
Observe the inner side of port periodically for frost and ice build-up. Remove
any frost with a soft dry cloth. If the tube should become clogged with ice,
it must be cleaned.
Make sure during cleaning that the vacuum relief tube is completely free of
ice to prevent rapid ice formation.
Factors that can affect the performance of the vacuum relief port include,
high ambient temperature and high humidity conditions and frequent door
openings.
Maintenance should be performed weekly or as needed.
Warning:
Failure to maintain the vacuum relief port may result in excessive ice build-
up inside the tube, clogging the port, and inability to open the door. The
vacuum relief port may need to be cleaned more often with frequent door
openings and high humidity environments.
12.7 Replacing the Battery
- See Figure 1-6 for the location of the battery power switch, turn the battery power switch to the off position (O).
- Remove the left side plate fixing screw with a screwdriver to remove the left side plate, Remove the battery mounting bracket.
- Disconnect the battery connections.
- Remove the old battery and install the new battery.
- Reconnect the battery.
- Turn the battery switch to standby mode ( I )
- Re-install left side plate.
Warning:
The % of charge can vary depending on the age, usage and condition of the
battery. For a consistent and dependable charge, replace the battery every 2
years. Replacement batteries must be rechargeable and are available from
Being. Refer to the parts list for stock number and description of the
replacement batteries. Dispose of the used batteries in a safe manner and in
accordance with good environmental practices.
12.8 Preparing a Unit for Storage
Defrost the unit as described in ‘Defrost Freezer’. This will prepare the unit
for storage. Turn off the battery power switch (O). Turn off the freezer power
switch. Disconnect power to the battery(s) and to the freezer.
Warning: If the unit has been in service, turn it off and disconnect the
power cord connector before proceeding with any maintenance.
12.9 Preventative Maintenance
12.9.1 Freezers
Your equipment has been thoroughly tested and calibrated before shipment.
Regular preventive maintenance is important to keep your unit functioning
properly. The operator should perform routine cleaning and maintenance on a
regular basis. For maximum performance and efficiency, it is recommended that
the unit be checked and calibrated periodically by a qualified service
technician.
The following is a condensed list of preventive maintenance requirements.
See the specified section of the instruction manual for further details.
Tips:
-
Fill by starting at the left side near the probe.
Filling with room temperature racks will result in a prolonged cool down time. -
Fill unit with frozen product to help overall performance, frozen water jugs, for example.
-
Always make certain the vacuum relief port is free of frost and ice, to allow for timely re-entry into the freezer after a door opening.
12.9.2 Maintenance Checklist
Action | Monthly | Yearly | Every 2 Years |
---|---|---|---|
Verify Ambient Temperature, <32.2°C | √ | ||
***** Adjust door handle for firm latching, as needed | √ |
Check and clean probe cover, gaskets, hinges and door(s) of ice and snow.
See Figure 1-4 for probe location. See “Cleaning the Door Gasket”.| √
More frequent cleaning may be required, depending on use and environmental conditions.
Check air filter. Clean or replace as needed. See “Cleaning the Air Filter”.|
√
Check alarm back-up battery. See “Connecting the unit to Electrical Power” in
Section 1 and “Replacing the Battery” Refer| √| Replace
Check condenser fan motor for unusual motor noise or vibration.| √
** Verify and document calibration, at the minimum, annually. See Section
2 Calibration| √
Clean condenser compartment and wipe off condenser See “Cleaning the
Condenser” in Section 4| √
- Qualified Service Technician only
** Dispose of properly, according to all state and federal regulations.
To minimize ice build-up inside of freezer:
- Locate the freezer away from drafts or heating/cooling vents
- Keep the number of door openings to a minimum
- Minimize the length of time door is open
- Make sure door latches securely after opening
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