SEALEY S01045.V2 Siegen Air Saw Reciprocating Instructions
- June 4, 2024
- SEALEY
Table of Contents
INSTRUCTIONS FOR:
AIR SAW RECIPROCATING
MODEL NO: S01045.V2
Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions and maintained properly, give you years of trouble-free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
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Refer to Instructions| Wear Eye Protection| Wear Protective Gloves| Wear Ear
Protection| Wear Respiratory Protection
SAFETY
WARNING! Ensure Health & Safety, local authority, and general workshop
practice regulations are adhered to when using this equipment.
WARNING! Disconnect from air supply before changing the blade,
servicing, or performing maintenance.
Maintain the saw in good condition (use an authorized service agent).
Replace or repair damaged parts. Use genuine parts only. Unauthorized
parts may be dangerous and will invalidate the warranty.
**Use in a suitable clean and tidy work area, free from unrelated
materials, Ensure that there is adequate lighting.
WARNING! Always wear approved eye or face and hand protection when
operating the saw.
**Remove ill-fitting clothing. Remove ties, and loose jewelry and contain
and/or tie back long hair.
Wear appropriate protective clothing and keep hands and body clear of
working parts.
Maintain correct balance and footing. Ensure the floor is not slippery
and wear non-slip shoes.
Keep children and unauthorized persons away from the work area.
Check moving parts alignment on a regular basis.
**Ensure the workpiece is secure before operating the saw.
Never hold a workpiece by hand. Use a vice or clamps.
WARNING! Ensure correct air pressure is maintained and not
exceeded. Recommended pressure 50-90psi.
**Keep air hose away from heat, oil, and sharp edges. Check the air hose
for wear before each use and ensure that all connections are secure.
Prolonged exposure to vibration from this saw poses a health risk. It is
the employer’s/owner’s responsibility to assess the hazard correctly and issue
guidelines for safe periods of use and offer suitable protective equipment.
**DO NOT use any power source except an air compressor.
DO NOT operate a saw near any flammable substance or on any container
that has held a flammable substance.
DO NOT use the saw for a task it is not designed to perform.
****DO NOT operate the saw if any parts are damaged or missing as this
may cause failure and/or personal injury.
DO NOT carry the saw by the hose, or pull the hose from the air supply.
DO NOT operate the saw when you are tired or under the influence of
alcohol, drugs, or intoxicating medication.
****DO NOT carry the saw with your finger on the trigger.
DO NOT direct air from the air hose at yourself or others.
**Always recoil airline in a controlled manner.
****When not in use disconnect from the air supply and store in a safe, dry,
childproof location.
INTRODUCTION
Ideal for initial crash-repair preparation when quick removal of damaged panels is required. Fitted with a safety trigger device to prevent accidental operation. Features adjustable blade guide. Supplied with a starter pack of blades. Suitable for the DIY enthusiast and light garage use.
SPECIFICATION
Maximum Cutting Capacity: ..2mm(Steel), 2.5mm(Aluminium)
Free Speed: ………………………….10000spm
Operating Pressure: ………………………. 90psi
Air Consumption: …………………………..4cfm
Air Inlet: ……………………………..1/4” BSP
Stroke: ………………………10mm
Weight: ……………………… 0.6kg
Vibration …………………..13.9m/s²
Uncertainty: …………………5.56m/s²
Noise Power: ……………….100dB(A)
Noise Pressure: ………………89dB(A)
AIR SUPPLY
Recommended hook-up procedure is shown below.
4.1. The saw requires an air pressure of between 50-90psi and airflow of
6cfm.
4.2. WARNING! Ensure the air supply is clean and does not exceed
90psi.
Too high an air pressure and/or unclean air will result in excessive wear and
may be dangerous, causing damage and/or personal injury.
4.3. Drain the air tank daily. Water in the airline will damage the saw
and will invalidate your warranty.
4.4. Clean compressor air inlet filter weekly.
4.5. Line pressure should be increased to compensate for unusually long
air hoses (over 8 meters). The minimum hose diameter should be 1/4” I.D. and
fittings must have the same inside dimensions.
4.6. Keep the hose away from heat, oil, and sharp edges. Check hoses for
wear and make certain that all connections are secure.
4.7. Couplings
Vibration may cause failure if a quick-change coupling is connected directly
to the air saw. To overcome this, connect a leader hose (Sealey Part No. AH2R)
to the saw. A quick-change coupling may then be used to connect the leader
hose to the airline recoil hose.
OPERATION
WARNING! Ensure that you read, understand, and apply the safety
instructions.
NOTE: Numbers in brackets refer to item numbers in the parts diagram
and list.
5.1. Loosen the two set screws (fig2.1) and adjust, or change, the work
guide (fig.2.2) to suit the job. Tighten the set screws.
5.2. Ensure that your workpiece is properly secured and, if necessary,
marked out.
5.3. Start the saw and bring the moving blade onto the workpiece.
DO NOT attempt to start the saw with the stationary blade in contact with
the workpiece. 
5.4. The maximum blade speed may be
regulated by turning the valve screw (fig.1).
5.5. If the cut ends within the sheet material, allow the blade to come
to a stop before removing the saw from the workpiece.
5.6. If the cut starts within the bounds of the material cut a starter
slot by hand.
5.7. Do not allow the saw to run without load for any length of time as
this will damage the bearings.
5.8. To change the blade:
5.8.1. Disconnect the saw from the airline.
5.8.2. Undo the screw (fig.2.3) and open the hinged chuck cover (fig.2.4.).
5.8.3. Loosen one of the two blade retaining set screws slightly (fig.2.5) and
remove the blade.
5.8.4. Slide the new blade into place and tighten the loosened set screw.
Check that blade is fitted with the cutting edge towards the chuck cover.
5.8.5. Close the chuck cover and retain it with the screw.
MAINTENANCE
WARNING! Disconnect saw from air supply before changing the blade,
servicing, or performing maintenance. Use genuine parts only.
Unauthorized parts may be dangerous and will invalidate the warranty.
6.1. Unless the air supply system includes an oiler, lubricate the air saw
daily with a few drops of air tool oil, dripped into the air inlet before use
(use Sealey part no. ATO/500 or ATO1000).
6.2. Loss of power or erratic action may be due to the following:
a) Excessive drain on the airline. Moisture or restriction in the airline.
Incorrect size or type of hose connectors. To remedy this, check the air
supply and follow the instructions in Section 4.
b) Grit or gum deposits in the saw may also reduce performance. If your model
has an air strainer (located in the area of the air inlet), remove the
strainer and clean it. Flush the saw out with gum solvent oil or an equal
mixture of SAE No 10 oil and kerosene. Allow drying before use.
If you continue to experience problems, contact your local Sealey service
agent.
6.3. For a full-service contact your local Sealey service agent.
6.4. When not in use, disconnect from the air supply, clean the saw, and store
it in a safe, dry, childproof location.
Environmental Protection
**** Recycle unwanted materials instead of disposing of them as waste. All
tools, accessories, and packaging should be sorted, taken to a recycling
center, and disposed of in a manner that is compatible with the environment.
When the product becomes completely unserviceable dispose of it according to
local regulations.
Parts support is available for this product. To obtain a parts listing and/or diagram, please log on towww.sealey.co.uk, email [email protected] or telephone 01284 757500.
NOTE: It is our policy to continually improve products and as such we
reserve the right to alter data, specifications, and component parts without
prior notice.
IMPORTANT: No liability is accepted for incorrect use of this product.
WARRANTY: Guarantee is 12 months from purchase date, proof of which will
be required for any claim.
WARNING! – Risk of Hand Arm Vibration Injury.
This tool may cause Hand Arm Vibration Syndrome if its use is not managed
adequately.
This tool is subject to the vibration testing section of the Machinery
Directive 2006/42/EC.
This tool is to be operated in accordance with these instructions.
Measured vibration emission value (a): ……….13.9 m/s²
Uncertainty value (k):……………………..5.56m/s²
Please note that the application of the tool to a sole specialist task may
produce a different average vibration emission. We recommend that a specific
evaluation of the vibration emission is conducted prior to commencing with a
specialist task.
A health and safety assessment by the user (or employer) will need to be
carried out to determine the suitable duration of use for each tool.
NB: Stated Vibration Emission values are type-test values and are
intended to be typical.
Whilst in use, the actual value will vary considerably and depend on many
factors.
Such factors include; the operator, the task, and the inserted tool or
consumable.
NB: ensure that the length of leader hoses is sufficient to allow
unrestricted use, as this also helps to reduce vibration.
The state of maintenance of the tool itself is also an important factor, a
poorly maintained tool will also increase the risk of Hand Arm Vibration
Syndrome.
Health surveillance.
We recommend a program of health surveillance to detect early symptoms of
vibration injury so that management procedures can be modified accordingly.
Personal protective equipment.
We are not aware of any personal protective equipment (PPE) that provides
protection against vibration injury that may result from the uncontrolled use
of this tool. We recommend a sufficient supply of clothing (including gloves)
to enable the operator to remain warm and dry and maintain good blood
circulation in fingers etc. Please note that the most effective protection is
prevention, please refer to the Correct Use and Maintenance section in these
instructions. Guidance relating to the management of hand-arm vibration can be
found on the HSE website www.hse.gov.uk – Hand-Arm
Vibration at Work.
Sole UK Distributor, Sealey Group,
Kempson Way, Suffolk Business Park,
Bury St. Edmunds, Suffolk,
IP32 7AR
01284 757500
**** 01284 703534
[email protected]
www.sealey.co.uk
© Jack Sealey Limited
S01045.V2 Issue:1 – 07/04/15
Original Language Version