DURA HEAT DFA50 Forced Air Heaters User Manual

June 16, 2024
Dura Heat

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DURA HEAT DFA50 Forced Air Heaters

DANGER : IMPROPER USE OF THIS HEATER CAN RESULT IN SERIOUS INJURY OR DEATH FROM BURNS, FIRE, EXPLOSION, ELECTRICAL SHOCK AND/OR CARBON MONOXIDE POISONING.

WARNINGS:

  1. RISK OF INDOOR AIR POLLUTION!
    • Use this heater only in well ventilated areas. Provide at least a three-square foot (2,800 sq. cm.) opening of fresh outside air for each 100,000 BTU/hr. of heater rating.
    • People with breathing problems should consult a physician before using the heater.
    • Carbon monoxide poisoning: headaches, dizziness and/or nausea. If you have these signs, the heater may not be working properly. Get fresh air at once! Have the heater serviced. Some people are more affected by carbon monoxide than others. These include pregnant women, persons with heart or lung diseas those at high altitudes.
    • Never use this heater in living or sleeping areas.
  2. RISK OF BURNS / FIRE / EXPLOSION!
    • NEVER use any fuel other than 1-K kerosene, #1/#2 diesel/fuel oil, JET A or JP-8 fuels in this heater.
    • NEVER use fuel such as gasoline, benzene, paint thinners or other oil compounds in this heater. (RISK OF FIRE OR EXPLOSION)
    • NEVER block air inlet (rear) or air outlet (front) of heater.
    • NEVER use duct work in front or behind of heater.
    • NEVER transport heater with fuel in it’s tank.
    • ALWAYS locate heater on a stable and level surface.
    • ALWAYS keep children and animals away from heater.
    • Bulk fuel storage should be a minimum of 25 ft. from heaters, torches, portable generators or other sources of ignition. All fuel storage should be in accordance with federal, state or local authorities having jurisdiction.
  3. RISK OF ELECTRIC SHOCK!
    • Use only a three-prong, grounded outlet and extension cord.
    • ALWAYS install the heater so that it is not directly exposed to water spray, rain, dripping water or wind.
    • ALWAYS unplug the heater when not in use.

INTRODUCTION
Please read this USER’S MANUAL carefully. It will show you how to assemble, maintain, and operate the

FEATURES

DURA HEAT DFA50 Forced Air Heaters 1

DURA HEAT DFA50 Forced Air Heaters 2

DURA HEAT DFA50 Forced Air Heaters 3

UNPACKING AND ASSEMBLY

  1. REMOVE THE HEATER AND ALL PACKING MATERIALS FROM THE BOX. (Fig. 4 and 5) NOTE : Save the shipping carton and packing materials for future storage.
     | DFA50/80T| DFA135C| DFA180CV| DFA220CV
    ---|---|---|---|---
    Wheel Support Frame| No| Yes| Yes| Yes
    Wheel| No| Yes| Yes| Yes
    Threaded Axle| No| Yes| Yes| Yes
    Front Handle| No| Yes| Yes| Yes
    Rear Handle| No| Yes| Yes| Yes
    Handle| Yes| No| No| No
    Cord Wrap| No| No| Yes| Yes
    Hardware kit : HW-KFA1016| No| Yes| Yes| Yes

DURA HEAT DFA50 Forced Air Heaters 4

  1. ASSEMBLY
    For DFA50/80T Models only
    Tools Required

    • Medium Phillips Screwdriver.
    1. Lift front guard for arrow direction and make hole on the upper housing.
    2. Remove the pre-assembled screws on the shell upper.
    3. Align the holes in the upper housing with two mounting holes on the handle as shown in Figure 6.
    4. Secure handle with the screws removed.

Tools Required

  • Medium Phillips Screwdriver.
  • 3/4 inch socket or adjustable wrench

Assembling Handle & Wheel and Cord Wrap

  1. Slide threaded axle through the rear section of the wheel support frame.
  2. Slide one axle bushing on to each side of the axle. Slide one wheel on to each side of the axle. Attach one cap nut on to each side of the threaded axle and tighten well.
  3. Position the handles on top of fuel tank.
  4. Align the hole on the handles with the mounting hole on the Cord Wrap.

NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!

DURA HEAT DFA50 Forced Air Heaters 6

CAUTION : DO NOT OPERATE heater without support frame assembled to tank.

FUEL SELECTION

  1. All models can use 7 different fuels: K1 Kerosene, #1 Fuel Oil, #1, Diesel, #2 Fuel Oil, #2 Diesel, Jet A, JP-8
  2. K1 Kerosene is recommended for optimal combustion and performance, and for less maintenance. K1 is also the optimal fuel choice in extremely low temperatures of 15°F or less, as its pour-point/”gel-point” varies depending on the refinery, but it is always far below the lowest temperatures reached North America.
  3. Jet A and JP-8 are also excellent choices for clean combustion, reduced maintenance, and temperatures below 15°F, but they are rarely found outside of the aviation industry or the military.
  4. 1 Fuel Oil, #1 Diesel, #2 Fuel Oil, #2 Diesel are often selected, as they are readily available. However, the usermust understand that Fuel Oil and Diesel are less refined, and therefore the user should be aware of the following:

  5. Diesel and #1 Fuel Oil will have some degree of increased smoke/soot during ignition, increased smell, and increased regular cleaning/maintenance.
  6. Diesel and #2 Fuel Oil will, generally depending on the regional refinery, burn dirtier than #1 fuels. The use of #2 fuels will result in a little more smoke/soot during ignition, a greater increase in smell, and will require more regular cleaning/maintenance than #1 fuels.
  7. At temperatures lower than 15°F, most diesel/fuel oil blends will become more viscous (start to gel) as the diesel falls below its pour point (starts to “gel”), and may pose a challenge igniting the heater and with continuous operation of the heater. There are troubleshooting steps for this situation, but selecting K1 (or JP-8/Jet A) is recommended when operating below 15°F. The colder the temperatures the more likely you could problems you will experience diesel gelling.
  8. Diesel fuel gelling happens when the paraffin usually present in diesel starts to solidify when the temperature drops. At 32° degrees, the wax in liquid form will crystallize and leave the fuel clouded; this can start to have an effect on the fuel filter and the nozzle. If the nozzle is getting coated the spray pattern will not be correct which can cause white smoke and performance problems.

KEROSENE SHOULD ONLY BE STORED IN A BLUE CONTAINER THAT IS CLEARLY MARKED “KEROSENE”. NEVER STORE KEROSENE IN A RED CONTAINER. Red containers are associated with gasoline.

  • NEVER store kerosene in the living space. Kerosene should be stored in a well ventilated place outside the living area.
  • NEVER use any fuel other than 1-K kerosene (#1/#2 diesel/fuel oil, JET A or JP-8 fuels are acceptable substitutes)
  • NEVER use fuel such as gasoline, benzene, alcohol, white gas, camp stove fuel, paint thinners, or other oil compounds in this heater. These are volatile fuels that can cause an explosion or uncontrolled flames.
  • NEVER store kerosene in direct sunlight or near a source of heat.
  • NEVER use kerosene that has been stored from one season to the next. Kerosene deteriorates over time.
    “OLD KEROSENE” WILL NOT BURN PROPERLY IN THIS HEATER.

OVERVIEW OF HEATER’S DESIGN

MODELS| Internal Shut-Off Temp. Plus/Minus 10 Degrees| Reset Temperature Plus/Minus 10 Degrees
---|---|---
DFA50| 176°F/80°C| 122°F/50°C
DFA80T| 158°F/70°C| 104°F/40°C
DFA135C| 158°F/70°C| 104°F/40°C
DFA180CV| 230°F/110°C| 194°F/90°C
DFA220CV| 194°F/90°C| 140°F/60°C

FUELING YOUR HEATER

NEVER FILL THE HEATER FUEL TANK IN THE LIVING SPACE: FILL THE TANK OUTDOORS. DO NOT OVERFILL YOUR HEATER AND BE SURE HEATER IS LEVELED.
IMPORTANT NOTICE REGARDING FIRST IGNITION OF HEATER: manufacturing the heater to burn off outside.
WARNING : NEVER REFILL HEATER FUEL TANK WHEN HEATER IS OPERATING OR STILL HOT.

OPERATION

  • A.) VENTILATIONRISK OF INDOOR AIR POLLUTION/USE HEATER ONLY IN WELL VENTILATED AREAS. Provide a fresh air opening of at least three square feet (2,800 sq. cm) for each 100,000 BTU/Hr. rating. Provide extra fresh air if more heaters are being used.
    Example : A DFA220CV heater requires one of the following:

    • a two-car garage door raised six inches (15.24 cm)
    • a single-car garage door raised nine inches (22.86 cm)
  • TO START HEATER

1. 1\. Fill fuel tank with fuel.  

NOTE : Kerosene is recommended when the temperature drops below 0℉(-18℃) to prevent ignition delay or failure.

2. Attach fuel cap.
3. Plug power cord of heater into three-prong, grounded extension cord. Extension cord must be at least six feet long. Extension Cord Wire Size Requirements
  * 6 to 100 feet (1.8 to 30.5 meters) long, use 16 AWG conductor.
  * 101 to 200 feet (30.8 to 61 meters) long, use 14 AWG conductor.
4. Turn “THERMOSTAT CONTROL knob” to desired setting (setting range : 40˚F ~ 110˚F)(DFA80T/135C/180CV/220CV Models Only)
5. Push “BTU control Switch” to “High” level. (See Figure 8.) (DFA180CV/220CV Models Only)
6. Push Power Switch to “ON” position, Power lndicator Lamp will light and heater will start.
7. After startup, push “BTU control switch” to desired level “High or Low”.

NOTE : Room Temperature display explanations are as follows: (DFA135C/180CV/220CV Models only)

  • When the room temperature is less 0℉, the LED display will show “Lo”
  • When room temp is between 0℉ and 99℉, the number shown on the display is the current room temperature.
  • When room temperature is greater than 99℉, the LED display will show “Hi” If heater does not start, the thermostat setting may be too low, turn “thermostat Control Knob” to higher position to start heater. If heater still does not start, turn power switch to “OFF” and then to “ON” position. If heater still does not start, see Troubleshootiong Guide on page15.

NOTE : User can select to operate the heater on two different BTU levels(High or Low). To stabilize heater and prevent ignition delay, select BTU level after turning the heater on, or while it is in operation by pushing the BTU control switch. If the heater started at low BTU level in cold weather or low fuel tank, ignition failure can occur. block fanguard in half with newspaper etc. until the heater ignites.

NEVER LEAVE THE HEATER UNATTENDED WHILE BURNING!

DURA HEAT DFA50 Forced Air Heaters 8

LONG TERM STORAGE OF YOUR HEATER

FUEL TANK DRAIN

  1. Drain fuel tank through fuel cap opening. (For DFA50/DFA80T Models Only)

  2. Remove fuel drain bolt from rear bottom side of fuel tank using 3/4” socket or adjustable wrench and drain.(For DFA135C/DFA180CV/DFA220CV Models Only. See Figure 10)

  3. Using a small amount of kerosene, swirl and rinse the inside of the tank. NEVER mix water with the kerosene as it will cause rust inside the tank. Pour the kerosene out making sure that you remove it all.
    IMPORTANT : Do not store kerosene over summer months for use during next heating season. Using old fuel could damage heater.

  4. Reinstall fuel cap. Properly dispose of old and dirty fuel. (For DFA50/DFA80T Models Only)

  5. Reinstall fuel drain bold to fuel tank and tighten firmly using 3/4” socket or adjustable wrench. (DFA135C/DFA180CV/DFA220CV Models Only. See Figure 10)
    IMPORTANT : Before reinstalling the fuel drain bolt, make sure the seal is on the bolt. If the seal is not used the bolt cannot be installed correctly and the fuel tank will leak.

  6. Store heater in dry well ventilated area. Make sure storage place is free of dust and corrosive fumes.

  7. Store the heater in the original box with the original packing material and keep the USER’S MANUAL with the heater.

MAINTENANCE

USE ORIGINAL EQUIPMENT REPLACEMENT PARTS. Use of third party or other alternate components will void warranty and may cause unsafe operating conditions.

A.) FUEL TANK
FLUSH EVERY 200 HOURS OF OPERATION OR AS NEEDED (SEE STORAGE, PAGE 9)
B.) AIR INTAKE FILTER
WASH AND DRY WITH SOAP AND WATER EVERY 500 HOURS OF OPERATION OR AS NEEDED.

  • Remove screws along each side of heater using medium phillips screwdriver.
  • Lift upper shell off.
  • Remove fan guard.
  • Reinstall fan guard and upper shell.

C.) AIR OUTPUT FILTER, LINT FILTER
REPLACE EVERY 500 HOURS OF OPERATION OR ONCE A YEAR.

  • Remove upper shell and fan guard (See Air Intake Filter).
  • Turn Air pressure gauge counter-clock wise and remove.
  • phillips screwdriver.
  • Reinstall fan guard and upper shell.

D.) FAN BLADES
CLEAN EVERY SEASON OR AS NEEDED.

  • Remove upper shell (See Air Intake Filter).
  • Use M6 allen wrench to loosen set screw which holds fan blade to motor shaft.
  • Slip fan blade off motor shaft.
  • Clean fan blade using a soft cloth moistened with kerosene or solvent.
  • Dry fan blade thoroughly.
  • Reinstall fan blade on motor shaft. Place fan
  • Reinstall upper shell.

E.) NOZZLE
REMOVE DIRT IN NOZZLE AS NEEDED (SEE PAGE 16). (For DFA50/80T/135C/180CV Models Only)DURA HEAT DFA50 Forced Air Heaters 14

  • Remove upper shell (See page 10).
  • Remove fan blade (See page 10).
  • Remove fuel and air line hoses from nozzle adaptor.
  • Remove ignitor wire from spark plug.
  • Remove spark plug from nozzle adaptor using medium phillips screwdriver.
  • Turn nozzle adaptor 1/9 turn(40°) to counter clock wise and pull toward motor to remove. (See Figure 14)
  • Place plastic hex-body into vise and lightly tighten.
  • Carefully remove nozzle from nozzle adaptor using 5/8” socket wrench.
  • Blow compressed air through face of nozzle. (this will remove any dirt in nozzle)
  • Reinstall nozzle into nozzle adaptor until nozzle seats. Tighten 1/3 turn more using 5/8” socket wrench. (40~45 inch-pounds)
  • Reinstall nozzle adaptor to burner head.
  • Reinstall spark plug to nozzle adaptor.
  • Attach ignitor wire to spark plug.
  • Attach fuel and air line hoses to nozzle adaptor.
  • Reinstall fan blade and upper shell. (For DFA220CV Model Only)
  • Remove upper shell (See page 10).
  • Remove fan (See page 10).
  • Remove fuel and air line hoses from nozzle adaptor.
  • Remove ignitor wire from spark plug.
  • Remove spark plug from nozzle adaptor using medium phillips screwdriver.
  • Turn nozzle adaptor 1/8 turn (45°) to counter clock wise and pull toward motor to remove. (See Figure 15)
  • Place plastic hex-body into vise and lightly tighten.
  • Carefully remove nozzle from nozzle adaptor using 5/8” socket wrench.
  • Blow compressed air through face of nozzle. (this will remove any dirt in nozzle)
  • Reinstall nozzle into nozzle adaptor until nozzle seats Tighten 1/3 turn more using 5/8” socket wrench (40~45 inch-pounds)
  • Reinstall nozzle adaptor to burner bracket
  • Reinstall spark plug to nozzle adaptor.
  • Attach ignitor wire to spark plug.
  • Attach fuel and air line hoses to nozzle adaptor.
  • Reinstall fan blade and upper shell.

DURA HEAT DFA50 Forced Air Heaters 15

F.) SPARK PLUG
CLEAN AND REGAP EVERY 600 HOURS OPERATION OR REPLACE AS NEEDED. (For DFA50/80T/135C/180CV Models Only)

DURA HEAT DFA50 Forced Air Heaters 16

  • Remove upper shell (See page 10).
  • Remove fan (See page 10).
  • Remove ignitor wire from spark plug.
  • Remove spark plug from nozzle adaptor using medium phillips screwdriver.
  • Clean and regap spark plug electrodes to 3.5mm gap.
  • Reinstall spark plug to nozzle adaptor.
  • Attach ignitor wire to spark plug.
  • Reinstall fan and upper shell. (For DFA220CV Model Only)
  • Remove upper shell (See page 10).
  • Remove fan (See page 10).
  • Remove ignitor wire from nozzle adaptor.
  • Remove spark plug from nozzle adaptor using medium phillips screwdriver.
  • Clean and regap spark plug electrodes to 3.5mm gap. (0.138”)
  • Reinstall spark plug to nozzle adaptor.
  • Attach ignitor wire to spark plug.
  • Reinstall fan and upper shell.

G.) PHOTOCELL
CLEAN PHOTOCELL ANNUALLY OR AS NEEDED.

  • Remove upper shell (See page 10).
  • Remove fan (See page 10).
  • Remove photocell from it’s mounting. Clean photocell lens with cotton swab.

TO REPLACE:

  • Remove side cover screws using medium phillips screwdriver.
  • Disconnect switch wires from power switch and remove side cover.
  • Disconnect wires from circuit board and remove photocell.
  • Install new photocell and connect wires to circuit board.
  • Replace switch wires to power switch and side cover.
  • Replace fan and upper shell.

H.) FUEL FILTER
CLEAN OR REPLACE TWICE A HEATING SEASON OR AS NEEDED.

  • Remove side cover screws using medium phillips screwdriver.
  • Disconnect switch wires from power switch and remove side cover.
  • Replace switch wires to power switch.
  • Reinstall side cover.

I.) PUMP PRESSURE ADJUSTMENT
NOTE : If the pump pressure needs to be adjusted, make sure the heater is running on the HIGH BTU setting.

  • Push the BTU CONTROL Switch to HIGH. (See Operation, page 8, DFA180CV/220CV Models only)
  • Remove Pressure Gauge Plug from End Filter Cover. Install accessory Pressure Gauge. (DFA50/80T/135C Models only)
  • Start heater (See Operation, page 8) Allow motor to reach full speed
  • Turn relief valve to clockwise to increase pressure. Turn relief valve to counter clockwise to decrease pressure.
  • Stop heater (See Operation, page 8)
MODEL Pump Pressure
High BTU level Low BTU level
DFA50 3.8 psi
DFA80T 3.8 psi
DFA135C 5.5 psi
DFA180CV 6.5 psi
DFA220CV 8.5 psi

NOTE : USE ONLY ORIGINAL EQUIPMENT REPLACEMENT PARTS. Use of alternate or third party components will void any warranty and may cause unsafe operating condition.

REPLACING FUSE
NOTICE : This heater is fuse protected.
If your heater fails to ignite, DO NOT RETURN YOUR HEATER TO THE STORE. Please follow the simple instructions below to inspect and change the fuse.

PROCEDURE FOR REPLACING FUSE

WARNING: SHOCK HAZARD
To prevent personal injury, unplug the power cord before replacing fuse.

  1. Unplug heater.

  2. Remove side cover screws using medium phillips screw driver.

  3. Disconnect switch wires from power switch.

  4. Remove fuse from fuse holder.(See Figure 21.)

  5. Replace fuse.
    WARNING : FIRE HAZARD

  6. Replace switch wires to power switch.

  7. Replace side cover

DURA HEAT DFA50 Forced Air Heaters 20

TROUBLESHOOTING GUIDE

TROUBLE   POSSIBLE CAUSE   CORRECTIVE ACTION
Heater ignites but MAIN PCB 1. Wrong pump pressure. 1. See Pump

Pressure Ad ustment,
assembly shuts heater off after a| 2.| Dirty Air Output,Air Intake|  | Page 13.
short period of time.

(Indicator Lamp is flickering and

| ****

| or Lint Filter.

Dirty Fuel Filter.

| 2.| See Air Output, Air intake

and Lint Filters, page 10.

room temp. display indicates “ E1 “)| 4.| Dirt in Nozzle.| 3.| See Fuel Filter, Page 13.
 | 5.| Dirty Photocell Lens.| 4.| See Nozzle, Page 11.
 | 6.| Photocell Assembly not| 5.| Clean Photocell Lens, Page 12.
 |  | Properly installed.(Not seeing the| 6.| Make sure photocell boot is
 |  | flame)|  | properly seated in bracket,
 | 7.



| Bad electrical connection

between photocell and MAIN PCB assembly.

Defective Photocell.

| ****


| Page 12.

Check electrical components See wiring diagram, Page 16. Replace Photocell, Page 12.

Heater will not ignite but motor| 1.| No fuel in tank.| 1.| Fill tank with kerosene.
runs for a short period| 2.| Wrong pump pressure.| 2.| See Pump Pressure Ad ustment,
of time.(Indicator Lamp is flickering

and room temp.display

| 3.| Carbon deposits on spark plug and/

or improper gap.

| ****

| Page 13.

See Spark Plug, Page 12.

indicates “ E1 “)| 4.| Dirty fuel filter.| 4.| See Fuel Filter, Page 13.
 | 5.| Dirt in Nozzle.| 5.| See Nozzle, Page 11.
 | 6.| Water in fuel tank.| 6.| Flush fuel tank with clean
 | 7.| Bad electrical connection between|  | kerosene, Page 9.
 | ****

| ignitor and MAIN PCB assembly.

Ignition wire is not attached to

| 7.| Check electrical components

See wiring diagram, Page 16.

 |  | spark plug.| 8.| Attach ignition wire to spark plug.

See Spark Plug, Page 12.

Fan does not turn when heater is| 1.| Thermostat setting is too low.| 1.| Turn thermostat control knob to a
plugged in and power switch was in the “ ON “ Position.

(Indicator Lamp is on or flickering)

| 2.| Bad electrical connection between motor and MAIN PCB assembly.| ****

| higher setting.

Check electrical connections, See Wiring Diagram, Page 16.

(Indicator Lamp is flickering and room temp. display indicates “E2”)| 1.| Sensor Failure.| 1.| Replace sensor.

See Wiring diagram, Page 16.

(Indicator Lamp is flickering and room temp. display indicates “E3”)| 1.| Thermostat switch failure.| 1.| Replace switch.

See Wiring diagram, Page 16.

Heater will not turn-on (Indicator Lamp is off)| 1.| Temperature limit safety device is overheated.| 1.| Turn power switch to OFF

and allow to cool (about 10 min.)

 | 2.| No electrical power| 2.| Check to insure heater cord and
 | 3.| Blown fuse.|  | extension cord are plugged in.
 | 4.| Bad electrical connection between|  | Check power supply.
 |  | temperature limit safety device and| 3.| Replace safety fuse in PCB board.
 |  | PCB board.| 4.| Check electrical connections

See Wiring Diagram, Page 16.

WIRING DIAGRAM

  • A) WIRING DIAGRAM (DFA50 Model)

DURA HEAT DFA50 Forced Air Heaters 21

  • B) WIRING DIAGRAM (DFA80T/135C/180CV/220CV Models)

DURA HEAT DFA50 Forced Air Heaters 22

SPECIFICATIONS

DURA HEAT DFA50 Forced Air Heaters
23

MODEL| DFA50| DFA80T| DFA135C| DFA180CV| DFA220CV
---|---|---|---|---|---
HIGH

BTU/Hr.

LOW

| 50,000| 80,000| 135,000| 180,000| 220,000
N/A| N/A| N/A| 140,000| 180,000
Fuel Consumption             HIGH

– Gal./Hr( ./Hr)                   LOW

| 0.38(1.44)| 0.60(2.27)| 1.02(3.86)| 1.36(5.15)| 1.66(6.28)
N/A| N/A| N/A| 1.06(4.01)| 1.36(5.15)
Fuel Tank Capacity – Gal.( )| 5.0(18.9)| 5.0(18.9)| 10.0(37.9)| 13.0(49.2)| 13.0(49.2)
Fuel Tank Capacity            HIGH

– Gal.(kgf/cm2)                   LOW

| 3.8(0.27)| 3.8(0.27)| 5.5(0.39)| 6.5(0.46)| 8.5(0.60)
N/A| N/A| N/A| 4.5(0.32)| 6.5(0.46)
Volt/Hz| 120Vac/60hz| 120Vac/60hz| 120Vac/60hz| 120Vac/60hz| 120Vac/60hz
Amps.| 1.6| 1.6| 2.5| 3.2| 3.7
Phase| 1| 1| 1| 1| 1


Size(D W H), Inch(mm)

| 32.0 11.7 16.7 (813 297 424)| 32.0 11.7 16.7 (813 297 424)| 36.1 21.5 24.6 (918 547 625)| 41.8 23.1 26.1 (1,062 587 664)| 41.8 23.1 26.1 (1,062 587 664)
Weight Lbs.(kg)| 26.9(12.2)| 26.9(12.2)| 51.4(23.3)| 57.3(26.0)| 59.5(27.0)

EXPLODED PARTS DRAWING (DFA50 / 80T / 135C Models Only)

NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS

DURA HEAT DFA50 Forced Air Heaters 24

EXPLODED PARTS DRAWING ((DFA180CV Model Only)

NOTE : SPECIFY MODEL NUMBER AND PART NUMBER WHEN ORDERING PARTS.DURA
HEAT DFA50 Forced Air Heaters 25

EXPLODED PARTS DRAWING (DFA220CV Model Only)

DURA HEAT DFA50 Forced Air Heaters 26

PARTS LIST (DFA50/80T/135C Models Only)

KEY NO.| DESCRIPTION| PART NO.|

QUANTITY

---|---|---|---
DFA50| DFA80T| DFA135C
1| Fuel Tank Assmebly| 2151-0046-01| 2151-0047-01| 2151-0048-01| 1
2| Fuel Drain-Bolt| –| –| 4329-0072-00| 1
3| Fuel Gauge| 2156-0047-00| 2156-0049-00| 2156-0051-00| 1
4| Fuel Filter Assmbly| 2155-0005-00| 2155-0005-00| 2155-0001-00| 1
5| Fuel Cap| 2151-0041-00| 2151-0041-00| 2151-0041-00| 1
6| Power Cord| 3980-0274-00| 3980-0275-00| 3980-0275-00| 1
7| Button Support| 3713-0048-00| –| –| 2
8| Display P.C.B Assembly| 215A-0013-00| –| –| 1
9| Shell Lower| 3111-0501-05| 3111-0501-05| 3111-0506-05| 1
10| Flange Screw| 4319-0015-00| 4319-0015-00| 4319-0015-00| 4
11| Bushing-Grommet(S)| 3231-0120-00| 3231-0120-00| 3231-0120-00| 1
12| Bushing-Grommet(L)| 3231-0121-00| 3231-0121-00| 3231-0121-00| 2
13| Air-Line| 3341-0035-00| 3341-0035-00| 3341-0036-00| 1
14| Temperature Limit Assembly| 2153-0022-00| 2153-0013-00| 2153-0013-00| 1
15| Flange-Screw| 4319-0015-00| 4319-0015-00| 4319-0015-00| 1
16| Chamber Assembly| 2152-0292-00| 2152-0293-00| 2152-0294-00| 1
17| Bracket Photocell| 3131-0159-00| 3131-0159-00| 3131-0159-00| 1
18| Screw-BH1| 4311-0068-00| 4311-0068-00| 4311-0068-00| 2
19| Photocell Assembly| SP-KFA1007| SP-KFA1007| SP-KFA1007| 1
20| Burner Head Assembly| 2152-0120-00| 2152-0121-00| 2152-0122-00| 1
20-1| Burner Head| 3531-0026-00| 3531-0026-00| 3531-0025-00| 1
20-2| Nozzle|
SP-KFA1026| SP-KFA1027| SP-KFA1003| 1
20-3| Washer-Nozzle Seal| 4349-0016-00| 4349-0016-00| 4349-0016-00| 2
20-4| Spring-Nozzle Seal| 3431-0010-00| 3431-0010-00| 3431-0010-00| 1
20-5| O-Ring| 3311-0002-00| 3311-0002-00| 3311-0002-00| 1
20-6| Nozzle Adaptor| 3231-0178-00| 3231-0178-00| 3231-0179-00| 1
20-7| Spark Plug| SP-KFA1008| SP-KFA1008| *SP-KFA1009| 1
20-8| Bolt-Flange| 4329-0079-00| 4329-0079-00| 4329-0079-00| 1
21| Flange Screw| 4319-0015-00| 4319-0015-00| 4319-0015-00| 3
22| Fuel Line| 3341-0034-00| 3341-0034-00| 3341-0032-00| 1
23| Motor and Pump Assembly| 2154-0135-00| 2154-0135-00| 2154-0136-00| 1
23-1| Motor| 3970-0210-00| 3970-0210-00| 3970-0211-00| 1
23-2| Capacitor| 3820-0257-00| 3820-0257-00| 3820-0258-00| 1
23-3| Motor Support| 3121-0440-00| 3121-0440-00| 3121-0439-00| 1
23-4| Nut-Hex| 4331-0022-00| 4331-0022-00| 4331-0022-00| 2
23-5| Holder Capacitor| –| –| 3231-0182-00| 1
23-6| Pump Body| 3541-0022-00| 3541-0022-00| 3541-0022-00| 1
23-7| Bolt-BH Special| 4321-0198-00| 4321-0198-00| 4321-0198-00| 2
KEY NO.| DESCRIPTION| PART NO.|

QUANTITY

---|---|---|---
DFA50| DFA80T| DFA135C
23-8| Rotor| SP-KFA1000| SP-KFA1000| SP-KFA1000| 1
23-9| Blade| See SP-KFA1000| See SP-KFA1000| See SP-KFA1000| 4
23-10| Insert| See SP-KFA1000| See SP-KFA1000| See SP-KFA1000| 1
23-11| End Pump Cover| 3531-0027-00| 3531-0027-00| 3531-0027-00| 1
23-12| Elbow| 3231-0181-00| 3231-0181-00| 3231-0181-00| 1
23-13| Lint Filter|
SP-KFA1005| SP-KFA1005| SP-KFA1005| 1
23-14| Bolt Flange| 4329-0016-00| 4329-0016-00| 4329-0016-00| 6
23-15| Output Filter| See SP-KFA1005| See SP-KFA1005| See SP-KFA1005| 1
23-16| End Filter Cover| 3221-0029-00| 3221-0029-00| 3221-0029-00| 1
23-17| Ball| SP-KFA1006| SP-KFA1006| *SP-KFA1006| 1
23-18| Spring| See SP-KFA1006| See SP-KFA1006| See SP-KFA1006| 1
23-19| Adjusting Screw| See SP-KFA1006| See SP-KFA1006| See SP-KFA1006| 1
23-20| Bolt Flange| 4329-0016-00| 4329-0016-00| 4329-0016-00| 4
23-21| Intake Filter| See SP-KFA1005| See SP-KFA1005| See SP-KFA1005| 1
24| Fan Assembly| 2154-0009-00| 2154-0009-00| 2154-0004-00| 1
25| Bolt Headless Hex Socket| 4323-0004-00| 4323-0004-00| 4323-0004-00| 1
26| Plug| 3231-0054-00| 3231-0054-00| 3231-0054-00| 1
27| Main P.C.B Assembly| 215A-0048-00| 215A-0073-00| 215A-0074-00| 1
28| Screw-TH2S| 4312-0046-00| 4312-0046-00| 4312-0046-00| 2
29| Ignitor| 39E0-0071-00| 39E0-0071-00| 39E0-0071-00| 1
30| Side Cover-Right| 3121-0496-05| 3121-0497-26| 3121-0498-18| 1
31| Power Switch| 39A0-0191-00| 39A0-0191-00| 39A0-0191-00| 1
32| Window Display| –| –| 3231-0113-00| 1
33| Flange Screw| 4319-0015-00| 4319-0015-00| 4319-0015-00| 4
34| Side Cover-Left| 3121-0190-00| 3121-0350-00| 3121-0352-00| 1
35| Flange Screw| 4319-0015-00| 4319-0015-00| 4319-0015-00| 4
36| Shell Upper| 3111-0502-05| 3111-0502-05| 3111-0507-05| 1
37| Clip Nut| 3131-0182-00| 3131-0182-00| –| 2
38| Fan Guard| 3221-0074-00| 3221-0074-00| 3221-0075-00| 1
39| Flange Screw| 4319-0015-00| 4319-0015-00| 4319-0015-00| 8
40| Front Guard| 3561-0066-00| 3561-0066-00| –| 1

FOR TECHNICAL ASSISTANCE SEE YOUR LOCAL RETAILER OR CONTACT US AT:
PHONE : 814-643-1775 TECH.: 814-643-2299 FAX: 814-643-3443
EMAIL: techsvc@yourheater.com or visit our website at www.yourheater.com

PARTS LIST (DFA180CV Model Only)

KEY NO.| DESCRIPTION| PART NO.|

QUANTITY

---|---|---|---
DFA180CV
1| Fuel Tank Assmebly| 2151-0049-01| 1
2| Fuel Drain-Bolt| 4329-0072-00| 1
3| Fuel Gauge| 2156-0051-00| 1
4| Fuel Filter Assmbly| 2155-0001-00| 1
5| Fuel Cap| 2151-0041-00| 1
6| Power Cord| 3980-0275-00| 1
7| Shell Lower| 3111-0508-05| 1
8| Flange Screw| 4319-0015-00| 4
9| Bushing-Grommet(S)| 3231-0120-00| 1
10| Bushing-Grommet(L)| 3231-0121-00| 2
11| Air-Line| 3341-0038-00| 1
12| Temperature Limit Assembly| 2153-0023-00| 1
13| Flange-Screw| 4319-0015-00| 1
14| Chamber Assembly| 2152-0295-00| 1
15| Bracket Photocell| 3131-0159-00| 1
16| Screw-BH1| 4311-0068-00| 1
17| Photocell Assembly| SP-KFA1007| 1
18| Burner Head Assembly| 2152-0123-00| 1
18-1| Burner Head| 3531-0024-00| 1
18-2| Nozzle|
SP-KFA1004| 1
18-3| Washer-Nozzle Seal| 4349-0016-00| 2
18-4| Spring-Nozzle Seal| 3431-0010-00| 1
18-5| O-Ring| 3311-0002-00| 1
18-6| Nozzle Adaptor| 3231-0179-00| 1
18-7| Spark Plug| SP-KFA1009| 1
18-8| Bolt-Flange| 4329-0079-00| 1
19| Flange Screw| 4319-0015-00| 3
20| Fuel Line| 3341-0034-00| 1
21| Motor and Pump Assembly| 2154-0142-00| 1
21-1| Motor| 3970-0212-00| 1
21-2| Capacitor| 3820-0258-00| 1
21-3| Motor Support| 3121-0439-00| 1
21-4| Nut-Hex| 4331-0022-00| 2
21-5| Holder Capacitor| 3231-0182-00| 1
21-6| Pump Body| 3541-0022-00| 1
21-7| Bolt-BH Special| 4321-0198-00| 2
21-8| Rotor|
SP-KFA1000| 1
21-9| Blade| See SP-KFA1000| 4
KEY NO.| DESCRIPTION| PART NO.|

QUANTITY

---|---|---|---
DFA180CV
21-10| Insert| See SP-KFA1000| 1
21-11| End Pump Cover| 3531-0027-00| 1
21-12| Elbow| 3231-0181-00| 1
21-13| Lint Filter| SP-KFA1005| 1
21-14| Bolt Flange| 4329-0081-00| 6
21-15| Output Filter| See SP-KFA1005| 1
21-16| End Filter Cover| 3221-0076-00| 1
21-17| Ball|
SP-KFA1010| 2
21-18| Spring| See SP-KFA1010| 2
21-19| Adjusting Screw| See SP-KFA1010| 2
21-20| Bolt Flange| 4329-0016-00| 4
21-21| Intake Filter| See SP-KFA1005| 1
22| Fan Assembly| 2154-0007-00| 1
23| Bolt Headless Hex Socket| 4323-0004-00| 1
24| Pressure Gauge| 3740-0049-00| 1
25| BTU Control Switch| 2154-0070-00| 1
26| Main P.C.B Assembly| 215A-0074-00| 1
27| Screw-TH2S| 4312-0046-00| 2
28| Ignitor| 39E0-0071-00| 1
29| Side Cover-Right| 3121-0499-36| 1
30| Power Switch| 39A0-0191-00| 1
31| Window Display| 3231-0113-00| 1
32| Flange Screw| 4319-0015-00| 4
33| Side Cover-Left| 3121-0354-00| 1
34| Flange Screw| 4319-0015-00| 4
35| Shell Upper| 3111-0349-01| 1
36| Fan Guard| 3221-0075-00| 1
37| Flange Screw| 4319-0015-00| 8

PARTS LIST (DFA220CV Model Only)

KEY NO.| DESCRIPTION| PART NO.|

QUANTITY

---|---|---|---
DFA220CV
1| Fuel Tank Assmebly| 2151-0049-01| 1
2| Fuel Drain-Bolt| 4329-0072-00| 1
3| Fuel Gauge| 2156-0052-00| 1
4| Fuel Filter Assmbly| 2155-0001-00| 1
5| Fuel Cap| 2151-0041-00| 1
6| Power Cord| 3980-0275-00| 1
7| Shell Lower| 3111-0504-05| 1
8| Flange Screw| 4319-0015-00| 4
9| Bushing-Grommet(S)| 3231-0120-00| 1
10| Bushing-Grommet(L)| 3231-0121-00| 2
11| Air-Line| 3341-0036-00| 1
12| Temperature Limit Assembly| 2153-0005-00| 1
13| Flange-Screw| 4319-0015-00| 1
14| Chamber Assembly| 2152-0302-00| 1
15| Bracket Photocell| 3131-0159-00| 1
16| Screw-BH1| 4311-0068-00| 2
17| Photocell Assembly| SP-KFA1007| 1
18| Burner Head Assembly| 2152-0124-00| 1
18-1| Bracket Burner| 3121-0477-00| 1
18-2| Nozzle|
SP-KFA1011| 1
18-3| Washer-Nozzle Seal| 4349-0016-00| 1
18-4| Spring-Nozzle Seal| 3431-0010-00| 1
18-5| O-Ring| 3311-0002-00| 1
18-6| Nozzle Adaptor| 3231-0180-00| 1
18-7| Spark Plug| SP-KFA1021| 1
18-8| Bolt-Flange| 4329-0079-00| 1
19| Flange Screw| 4319-0015-00| 4
20| Fuel Line| 3341-0039-00| 1
21| Motor and Pump Assembly| 2154-0137-00| 1
21-1| Motor| 3970-0213-00| 1
21-2| Capacitor| 3820-0258-00| 1
21-3| Supportor Motor| 3121-0439-00| 1
21-4| Nut-Hex| 4331-0022-00| 2
21-5| Holder Capacitor| 3231-0182-00| 1
21-6| Pump Body| 3541-0050-00| 1
21-7| Bolt-BH Special| 4321-0198-00| 2
21-8| Rotor|
SP-KFA1022| 1
21-9| Blade| See SP-KFA1022| 4
21-10| Insert| See SP-KFA1022| 1
21-11| End Pump Cover| 3531-0027-0| 1
21-10| Insert| See SP-KFA1022| 1
21-11| End Pump Cover| 3531-0027-00| 1
KEY NO.| DESCRIPTION| PART NO.|

QUANTITY

---|---|---|---
DFA220CV
21-12| Elbow| 3231-0181-00| 1
21-13| Lint Filter| SP-KFA1005| 1
21-14| Bolt Flange| 4329-0016-00| 6
21-15| Output Filter| See SP-KFA1005| 1
21-16| End Filter Cover| 3221-0076-00| 1
21-17| Ball|
SP-KFA1010| 2
21-18| Spring| See SP-KFA1010| 2
21-19| Adjusting Screw| See SP-KFA1010| 2
21-20| Bolt Flange| 4329-0016-00| 4
21-21| Intake Filter| See SP-KFA1005| 1
22| Fan Assembly| 2154-0007-00| 1
23| Bolt Headless Hex Socket| 4323-0004-00| 1
24| Pressure Gauge| 3740-0049-00| 1
25| BTU Control Switch| 2154-0070-00| 1
26| Main P.C.B Assembly| 215A-0074-00| 1
27| Screw-TH2S| 4312-0046-00| 2
28| Ignitor| 39E0-0071-00| 1
29| Side Cover-Right| 3121-0499-37| 1
30| Power Switch| 39A0-0191-00| 1
31| Window Display| 3231-0113-00| 1
32| Flange Screw| 4319-0015-00| 4
33| Side Cover-Left| 3121-0354-00| 1
34| Flange Screw| 4319-0015-00| 4
35| Shell Upper| 3111-0505-05| 1
36| Fan Guard| 3221-0075-00| 1
37| Flange Screw| 4319-0015-00| 8

PARTS LIST (WHEELS AND HANDLE)

  1. DFA50/80T MODELS
    KEY NO.| DESCRIPTION| PART NO.| ****

QUANTITY

---|---|---|---
DFA50| DFA80T
1| Handle| 3231-0073-00| 3231-0073-00| 1

  1. DFA135C/180CV/220CV MODELS
    KEY NO.| DESCRIPTION| PART NO.| ****

QUANTITY

---|---|---|---
DFA135C| DFA180CV / 220CV
1| Front Handle| 3551-0023-00| 3551-0022-00| 1
2| Rear Handle| 3551-0086-00| 3551-0087-00| 1
3| Wheel Support Frame| 3551-0082-00| 3551-0084-00| 1
4| Wheel| 3720-0017-00| 3720-0017-00| 2
5| Threaded Axle| 3551-0088-00| 3551-0089-00| 1
6| Cord Wrap| –| 3221-0042-00| 2
7| Hardware Kit| HW-KFA1016| HW-KFA1016| 1
7-1| Screw| INCLUDED IN HARDWARE KIT| INCLUDED IN HARDWARE KIT| 8
7-2| Flange Screw| INCLUDED IN HARDWARE KIT| INCLUDED IN HARDWARE KIT| 4
7-3| Cap Nut S| INCLUDED IN HARDWARE KIT| INCLUDED IN HARDWARE KIT| 4
7-4| Nut| INCLUDED IN HARDWARE KIT| INCLUDED IN HARDWARE KIT| 8
7-5| Bushing| INCLUDED IN HARDWARE KIT| INCLUDED IN HARDWARE KIT| 2
7-6| Cap Nut L| INCLUDED IN HARDWARE KIT| INCLUDED IN HARDWARE KIT| 2

DURA HEAT DFA50 Forced Air Heaters 28

References

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