SIP INDUSTRIAL 03642 and 03647 5 Ton and 10 Ton Long Floor Jack Owner’s Manual

03642 and 03647 5 Ton and 10 Ton Long Floor Jack
Owner’s Manual

Please read and fully understand the instructions in this manual before operation. Keep this manual safe for future reference.
SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL
Danger/Caution: Indicates a risk of personal injury and/or the possibility of damage.
Note: Supplementary information.

SAFETY INSTRUCTIONS

IMPORTANT: Please read the following instructions carefully, failure to do so could lead to serious personal injury and/or damage to the Floor Jack.
When using your Floor Jack, basic safety precautions should always be followed to reduce the risk of personal injury and/or damage to the Floor Jack or load. Read all of these instructions before operating the Floor Jack and save this user manual for future reference.
The Floor Jack should not be modified or used for any application other than that for which it was designed.
The Floor Jack was designed for safely lifting loads up to its rated capacity.
If you are unsure of its relative applications do not hesitate to contact us and we will be more than happy to advise you.
Before operating the Floor Jack always checks no parts are broken, that no oil is leaking and that no parts are missing.
Always operate the Floor Jack safely and correctly.
KNOW YOUR FLOOR JACK: Read and understand the owner’s manual and labels affixed to the Floor, Jack. Learn its applications and limitations, as well as the potential hazards specific to it.
KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors should be kept at a safe distance from the work area; never allow untrained persons to operate the Floor, Jack. STAY ALERT: Always watch what you are doing and use common sense.
NEVER LEAVE THE FLOOR JACK UNATTENDED: When in use / under load.
HAVE YOUR FLOOR JACK REPAIRED BY A QUALIFIED PERSON: The Floor Jack is in accordance with the relevant safety requirements. Repairs should only be carried out by qualified persons using original spare parts, otherwise, this may result in considerable danger to the user and void the warranty.
DANGER! Check that the Floor Jack is in sound condition and in good working order before each use; Take immediate action to repair or replace damaged parts.
WARNING! Only operate on a level and stable surface and never use on soft ground where the Floor Jack is likely to “sink” whilst in operation.
NEVER STAND ON THE FLOOR JACK: The Floor Jack is not designed for this purpose.
DO NOT dismantle or tamper with the Floor Jack, as this may be dangerous and will invalidate the warranty.
ALWAYS ensure the load is centered on the saddle.

• If a problem with the Floor Jack is experienced or suspected stop using the Floor Jack immediately and contact your distributor for repair.
• Do not attempt to lift a load that exceeds the rated capacity of the Floor Jack.
• Do not attempt to lift a load beyond the maximum height of the Floor Jack.
• This Floor Jack is a lifting device only.
• Immediately after lifting, support the load with a pair of appropriately rated jack stands.
• Never work on, under, or around a load supported only by the Floor Jack.
• Regularly inspect and lubricate the Floor Jack, ensuring that it is in good working order and condition.
• Always ensure that the work area is clean and tidy, free from unrelated materials, and has adequate lighting.
• When lifting a vehicle ensure a minimum distance of 0.5m between the vehicle and static objects such as doors, walls, etc. to allow for tilting during jacking.
• Ensure that all persons are out of the vehicle before jacking.
• DO NOT enter the vehicle whilst it is supported on the Floor Jack or axle stands.
• Check vehicle weight and recommended lifting points by referring to the vehicle’s manual. Ensure that the lifting point is not corroded.
• DO NOT allow the vehicle to move, or try to start the engine, during jacking.
• DO NOT start the engine when the vehicle is jacked up.
• DO NOT jack a vehicle if this may result in the spillage of fuel, battery acid, or other dangerous substances.
• Check that the Floor Jack saddle is centered and stable on the lifting point (off-center loads can slip).
• Position the Floor Jack to avoid operating it from under the vehicle.
• Keep hands, limbs, etc. clear of moving parts during the raising and lowering of the vehicle.
• DO NOT top-up the Floor Jack with brake fluid, or other oil types; use only hydraulic oil.
• DO NOT adjust the safety overload valve.
• Ensure that there are no persons or obstructions beneath the load before lowering.
• Clean and stow the Floor Jack correctly, with the ram in the down position, DO NOT leave it extended; ensure the storage area is dry.
• IMPORTANT! Ensure that you can see the saddle and jacking point throughout the jacking operation in case there is any relative movement.
• Failure to follow the warnings in this manual may result in personal injury and/or property damage.
• Understand the operating environment; Before each use, the operator should assess, understand, and where possible reduce the specific risks and dangers associated with the operating environment. Bystanders should also be made aware of any risks associated with the operating environment.

Danger: Never lift a load greater than that which the jack was designed for, overloading can lead to personal injury or damage to the racing jack.
Danger: Never use the Floor Jack to hold the load; after lifting, immediately support the lifted vehicle with a pair of appropriately rated jack stands.

CAUTION: The warnings and cautions mentioned in this user manual can not cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors that cannot be built into this product but must be applied.

GUARANTEE

This SIP Floor Jack is covered by 12-month parts and labor warranty covering failure due to manufacturers’ defects. This does not cover failure due to misuse or operating the Floor Jack is outside the scope of this manual – any claims deemed to be outside the scope of the warranty may be subject to charges Including, but not limited to parts, labor, and carriage costs.
This guarantee does not cover consumables such as oil etc.
In the unlikely event of warranty claims, contact your distributor as soon as possible.
Note: Proof of purchase will be required before any warranty can be honored.

TECHNICAL SPECIFICATIONS

03642:

Lifting Capacity| 5 Ton| Maximum Height (C)| 560mm
Depth (A)| 1420mm| Saddle (D)| 130mm
Minimum Height (B)| 150mm| Width (E)| 364mm
03647:
Lifting Capacity| 10 Ton| Maximum Height (C)| 560mm
Depth (A)| 1540mm| Saddle (D)| 150mm
Minimum Height (B)| 160mm| Width (E)| 480mm

GETTING TO KNOW YOUR JACK

OPERATING INSTRUCTIONS

PRE-OPERATION CHECKS
Inspect before each use. Do not use if broken, bent, cracked, or damaged parts are noted. Any jack that appears damaged in any way, or operates abnormally should be removed from service immediately. If the jack has been or is suspected to have been subjected to a shock load (a load dropped suddenly, unexpectedly upon it), immediately discontinue use until the jack has been checked by an authorized service center/agent (contact distributor or SIP for a list of authorized service centers). It is recommended that an annual inspection be done by a qualified per-son/s.
Note: Follow the vehicle manufacturer’s recommended guidelines for lifting. Engage the emergency brake and chock each un-lifted wheel in both directions to prevent inadvertent vehicle movement.

1. Push the handle into the handle base, and use the bolt, washer, and nut in the handle base to secure it.

2. Close the release valve by turning the release knob clockwise until firm resistance is felt.

3. Locate the lifting point, and center the jack saddle under the lifting point.

4. Ensure the handle lock is released and the handle can move freely.
   Note: Refer to the vehicle manufacturer owner’s manual to locate approved lifting points on the vehicle.

5. Pump the handle or foot pedal to contact the lifting point; continue to pump the handle until the load reaches the desired height.

6. Transfer the load immediately to appropriately rated jack stands.

NEVER use the hydraulic jack as a stand-alone device! ALWAYS transfer the lifted load IMMEDIATELY to a pair of appropriately rated jack stands. Use one pair of jack stands per vehicle. Do not exceed the rated capacity.

LOWERING THE JACK

1. Raise the load high enough to allow it to clear the jack stands.
2. Carefully remove the jack stands.
3. Slowly turn the release knob anti-clockwise to open the release valve – Never turn the release knob more than a ¼ of a turn at a time.
4. Allow the load to slowly lower to its original position.
5. Remove the jack from under the vehicle.

Caution: Take care when lowering the jack so that nothing can get trapped in the moving parts of the jack, or under the load.
Note: After removing the jack from under the vehicle, fully lower the saddle to reduce ram exposure to contamination.

MAINTENANCE

ADDING OIL
Recommended Oil – ISO 15.
Oil Capacity – 03642 480ml (approx.) 03647 – 1050 ml (approx.).

1. Lower the saddle to its lowest position (turn the release knob anti-clockwise).
2. Remove the metal plate covering the ram.
3. Remove the oil fill bung fully from the hydraulic unit.
4. Pull back on the handle until the handle is nearly horizontal.
5. Top the oil up if required; The oil level should be visible in the filler hole.
6. Refit the oil fill bung.   Note: Do not touch or use the handle when filling with oil.

OIL CHANGE
For the best performance and longest life, completely change the oil at least once per year. Always dispose of hydraulic oil in accordance with local regulations.

1. Lower the saddle to its lowest position (turn the release knob anti-clockwise).

2. Remove the metal plate covering the ram.

3. Remove the oil fill bung fully from the hydraulic unit.

4. Tilt the jack and drain all of the oil into a suitable container.
   Note: Due to the size and weight of the jack, at least 2 persons are required to safely perform this operation.

5. Return the jack to an upright position.

6. Pull back on the handle until the handle is nearly horizontal.

7. Fill with hydraulic oil until the oil reaches the bottom of the oil fill hole.

8. Wipe away any excess oil.

9. Refit the oil fill bung & metal plate.
   Note: Contact your local authority on how/where to dispose of the waste oil.

BLEEDING
If air gets into the hydraulic system the jack will not operate correctly and will need to be bled. To bleed air from the hydraulic system, follow the instructions below.

1. Remove the oil fill bung.
2. Insert the handle into the handle base.
3. Turn the release knob anti-clockwise to open the release valve.
4. Pump the handle up and down quickly several times, this will purge the air from the system.
5. Refit the oil fill bung.

LUBRICATION
A periodic coating of light lubricating oil to pivot points, axles, and hinges will help to prevent rust and assure that wheels, castors, and pump assemblies move freely.
Some grease should also be applied to the main pivot and the front wheels through the grease nipples.
CLEANING
Periodically check the pump piston and ram for signs of rust or corrosion. Clean as needed and wipe with an oily cloth.
Note: Never use sandpaper or abrasive material on these surfaces.

TROUBLESHOOTING

• Consider a higher-capacity jack.
Jack will lift, but not maintain pressure.| • The release valve is not tightly closed.
• Hydraulic unit malfunction.| • Ensure the release valve is tightly closed.
• Discontinue use, contact supplier.
Jack will not lower after unloading.| • Reservoir overfilled.
• Linkages binding.
• Low oil level.| • Drain oil to the proper level.
• Clean and lubricate moving parts.
• Ensure proper oil level.
Poor lift performance.| • Low oil level.
• Air trapped in the system.| • Ensure proper oil level.
• With the ram fully retracted, remove the oil fill bung to let pressurized air escape. Reinstall the oil fill bung.
Will not lift to full extension.| Low oil level.| • Ensure proper oil level.

EXPLODED DRAWING – 03642

PARTS LIST – 03642

Ref. No.| Description| SIP Part No.| Ref. No.| Description| SIP Part No.
---|---|---|---|---|---
1-1.| Frame| HY01-00510| 1-19.| Shaft| HY01-00528
1-2.| Front-wheel| HY01-00511| 1-20.| Washer| HY01-00529
1-3.| Washer| HY01-00512| 1-21.| Pin| HY01-00530
1-4.| Snap ring| HY01-00513| 1-22.| Connection bar| HY01-00531
1-5.| Grease nipple| HY01-00514| 1-23.| Spring| HY01-00532
1-6.| Rod link| HY01-00515| 1-24.| Snap ring| HY01-00533
1-7.| Bolt| HY01-00516| 1-25.| Shaft| HY01-00534
1-8.| Saddle| HY01-00517| 1-26.| Metal plate| HY01-00535
1-9.| Lock washer| HY01-00518| 1-27.| Lock washer| HY01-00536
1-10.| Nut| HY01-00519| 1-28.| Snap ring| HY01-00537
1-11.| Spring| HY01-00520| 2-1 To 2-30.| Pump complete| HY01-00538
1-12.| Bolt (M10x25| HY01-00521| 3-1.| Handle base| HY01-00539
1-13.| Bolt (M10x16| HY01-00522| 3-2.| Foot pedal| HY01-00540
1-14.| Snap ring| HY01-00523| 3-3.| Nut M10| HY01-00541
1-15.| Shaft| HY01-00524| 3-4.| Washer| HY01-00542
1-16.| Rear castor| HY01-00525| 3-5.| Bolt (M10x35)| HY01-00543
1-17.| Nut| HY01-00526| 3-6 To 3-21.| Handle complete| HY01-00544
1-18.| Snap ring| HY01-00527| N/A.| Repair kit| HY01-00545

EXPLODED DRAWING – 03647

PARTS LIST – 03647

Ref. No.| Description| SIP Part No.| Ref. No.| Description| SIP Part No.
---|---|---|---|---|---
1-Jan| Frame| HY01-00566| 19-Jan| Shaft| HY01-00573
2-Jan| Front-wheel| HY01-00567| 20-Jan| Washer| HY01-00529
3-Jan| Washer| HY01-00512| 21-Jan| Pin| HY01-00530
4-Jan| Snap ring| HY01-00513| 22-Jan| Connection bar| HY01-00574
5-Jan| Grease nipple| HY01-00514| 23-Jan| Spring| HY01-00575
6-Jan| Rod link| HY01-00568| 24-Jan| Snap ring| HY01-00533
7-Jan| Bolt| HY01-00516| 25-Jan| Shaft| HY01-00576
8-Jan| Saddle| HY01-00569| 26-Jan| Metal plate| HY01-00577
9-Jan| Lock washer| HY01-00518| 27-Jan| Lock washer| HY01-00536
10-Jan| Nut| HY01-00519| 28-Jan| Snap ring| HY01-00537
11-Jan| Spring| HY01-00570| 2-1 to 2-30| Complete pump| HY01-00578
12-Jan| Bolt (M10x25)| HY01-00521| 1-Mar| Handle base| HY01-00579
13-Jan| Bolt (M10x16)| HY01-00522| 2-Mar| Foot pedal| HY01-00580
14-Jan| Snap ring| HY01-00523| 3-Mar| Nut M10| HY01-00541
15-Jan| Shaft| HY01-00571| 4-Mar| Washer| HY01-00542
16-Jan| Rear castor| HY01-00572| 5-Mar| Bolt (M10x35)| HY01-00543
17-Jan| Nut| HY01-00526| 3-6 to 3-21| Handle complete| HY01-00581
18-Jan| Snap ring| HY01-00527| N/A.| Repair kit| HY01-00582

NOTES ——————–

UK – DECLARATION OF CONFORMITY

Declaration of Conformity
We
SIP (Industrial Products) Ltd
Gelders Hall Road
Shepshed
Loughborough
Leicestershire
LE12 9NH
England
As the manufacturer within the UK, England, Scotland & Wales, declare that
5T Long Floor Jack – SIP Part No. 03642
10T Long Floor Jack – SIP Part No. 03647
Conforms to the requirements of the following regulation(s), as indicated.
Supply of Machinery (Safety) Regulations 2008
And the relevant harmonized standard(s), including:
BS EN 1494+A1:2008

Mr. P. Ippaso – Director – SIP (Industrial Products) Ltd
Date: 26/07/2021 ****

EU – DECLARATION OF CONFORMITY

Declaration of Conformity
We
SIP (Machinery Europe) Ltd
ASM Chartered Accountants
First Floor Block One Quayside Business Park
Dundalk
County Louth
Republic of Ireland
As the manufacturer’s authorized representative within the EC declare that the
5 Ton Long Floor Jack – SIP Part Number 03642
10 Ton Long Floor Jack – SIP Part Number 03647
Conforms to the requirements of the following directive/s, as indicated.
2006/42/EC Machinery Directive
And The Relevant Harmonised Standard/s, including
EN 1494+A1:2008

Mr. P. Ippaso – Managing Director – SIP (Industrial Products)
Ltd Date: 26/07/2021. ****

**** Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local amenity tip, and place it into the appropriate recycling bin.

FOR HELP OR ADVICE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR, OR SIP DIRECTLY ON:
TEL: 01509500400
EMAIL: sales@sip-group.com or technical @sip-group.com
www.sip-group.com
Ref: 26JUL2021

References

• Group Publishing
• SIP Industrial Products Official Website - SIP Industrial Products Official Website

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