SIP INDUSTRIAL 07197 73 Piece Air Tool Set User Manual

SIP INDUSTRIAL 07197 73 Piece Air Tool Set User Manual

Please dispose of packaging for the product in a responsible manner. It is suitable for recycling. Help to protect the environment, take the packaging to the local amenity tip and place into the appropriate recycling bin.

Never dispose of electrical equipment or batteries in with your domestic waste.
If your supplier offers a disposal facility please use it or alternatively use a recognised re-cycling agent. This will allow the recycling of raw materials and help protect the environ-ment.

FOR HELP OR ADVISE ON THIS PRODUCT PLEASE CONTACT YOUR DISTRIBUTOR, OR SIP
DIRECTLY ON:
TEL: 01509500400
EMAIL: [email protected] or technical@sip- group.com
www.sip-group.com

Please read and fully understand the instructions in this manual before operation. Keep this manual safe for future reference

DECLARATION OF CONFORMITY

Declaration of Conformity

We
We

SIP (Machinery Europe) Ltd ASM Chartered Accountants First Floor Block One Quayside Business Park Dundalk County Louth Republic of Ireland

As the manufacturer’s authorised representative within the EC declare that the

73 Piece Air Tool Kit – SIP Pt. No. 07197

Conforms to the requirements of the following directive(s), as indicated. 2006/42/EC Machinery Directive

Signed:
Mr P. Ippaso – Director – SIP (Industrial Products) Ltd
Date: 05/07/2021.

UK – DECLARATION OF CONFORMITY

Declaration of Conformity

We

SIP (Industrial Products) Ltd Gelders Hall Road Shepshed Loughborough Leicestershire LE12 9NH England

As the manufacturer within the UK, England, Scotland & Wales, declare that the

73 Piece Air Tool Kit – SIP Part. No. 07197

Conforms to the requirements of the following directive(s), as indicated.

Supply of Machinery (Safety) Regulations 2008

signed:
Mr P. Ippaso – Director – SIP (Industrial
Products) Ltd Date: 05/07/202

SAFETY INSTRUCTIONS

• These air tools are designed to be used as hand held, hand controlled tools.

• DO NOT use the air tool for any other purpose than that for which it was designed.

• DO NOT modify the air tool in any way.

• DO ensure that only compressed air is used to supply the air tool.

• The compressed air supply MUST be at a suitable regulated pressure, with the correct amount of flow. Pipe work, regulators. Hoses, isolation valves and connection devices MUST be suitable for the intended application correctly installed and maintained in good condition by a competent person. Appropriate Personal protective equipment MUST be worn and MUST be designed to protect against all hazards created. Severe permanent injury can result from using inappropriate or insufficient protective equipment – Eyes in particular are at risk. Long hair MUST be tied back; loose clothing MUST NOT be worn. There is a severe risk of these being drawn in or trapped by the moving parts of the air tool.
  Open or damaged compressed air lines present a significant ‘whip’ hazard.
  This air tool is electrically conductive DO NOT allow them to come into contact with any source of electrical supply. After use wait for the air tool to STOP completely before putting it aside. When putting the air tool aside you MUST ensure that it placed in a stable position. To avoid inadvertent operation DO NOT place the air tool where it can be knocked or  moved accidentally either directly or by the air connection hose.

• If the air tool is not required or the air supply is interrupted, disconnect the air tool from the air supply and place in secure storage to prevent unauthorised use.

• Ensure the air valve (or trigger) is in the “off” position before connecting to the air supply.

• Disconnect the air tool from the air supply before making any adjustments, changing stones etc. and before servicing the tool.

• Always keep your air tool clean and lubricated. Daily lubrication is essential to avoid internal corrosion and possible failure.

• Do not overload the tool. Allow the tool to operate at its optimum speed for maximum efficiency.

• Do not increase the air pressure above the manufacturers recommended level, as excessive pressure can cause the tool casing to split. Also this creates excessive wear on moving parts and possible failure.

• Always ensure that the work piece is firmly secured leaving both hands free to control the tool.

CAUTION: The warnings and cautions mentioned in this user manual can not cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be applied.

TROUBLE SHOOTING….cont

Check for excess clutch oil. Overfilling can cause drag on high speed clutch parts. i.e. a typical oiled / lubricated wrench requires 1/2 ounce of oil.
Note: Heat normally indicates insufficient grease in the chamber. Severe operation may required more lubrication
Tool runs slowly. Air flow is low from the exhaust.| Motor parts jammed with dirt particles. Power regulator in off position. Air flow blocked by dirt.

| Check air inlet filter for blockage. Poor air tool lubricating oil into tool as per instructions. Operate tool in short bursts quickly reversing operation back and forth. Repeat above as required. Otherwise contact customer service.
Tool will not run. Air flows freely from the exhaust.| One or more motor vanes stuck due to material build up.| Pour air tool lubricating tool into air inlet.Operate tool in short bursts of forward and/or reverse rotation where applicable. Tap motor housing gently with plastic mallet. Disconnect supply. Free motor by rotating drive shank manually where applicable If tool remains jammed contact customer service.
Tool will not shut off| O Ring throttle valve dislodged  form seat inlet valve.| Replace ‘O’ ring or contact customer service.

SAFETY INSTRUCTIONS….cont

• Always wear safety goggles or glasses during operation.
• Do not wear watches, rings bracelets or loose clothing when using air tools.
• Use as light weight a hose as possible from the tool to the wall or compressor coupling.
• In the interests of safety and possible damage to the machine/operator, always ensure that the tool has stopped before putting it down after use. Always ensure that the accessories such as sanding discs are rated / designed for use with the particular tool, and are correctly and securely fastened before connecting the tool to the air supply.
• When grinding, sanding or cutting always wear an appropriate face mask or respiratory equipment.
• Do not use this product in wet or damp conditions.
• Do not carry air tools by its air hose.
• All sanding discs, attachments etc. must be the correct size and the correct type and grade for the application.
• Sparks and particles resulting from grinding and sanding operations etc. present a hazard make yourself and bystanders aware of this hazard.

Always wear eye protection when using or maintaining any air tool.

We recommend wearing a face mask or respiratory equipment when using any air tool; particularly during sanding, grinding or other operations likely to cause airborne particles.

We recommend wearing ear protection – particularly during extended periods of operation.

GETTING TO KNOW YOUR TOOL SET

LUBRICATION

• An automatic in-line filter-regulator-lubricator is recommended (see Fig.1) as it increases tool life and keeps the tool in sustained operation. The in-line lubricator should be regularly checked and filled with air tool oil.

• Proper adjustment of the in-line lubricator is performed by placing a sheet of paper
  next to the exhaust ports and holding the throttle open approximately 30 seconds. The lubricator is properly set when a light stain of oil collects on the paper. Excessive amounts of oil should be avoided.

• In the event that it becomes necessary to store the tool for an extended period of time (overnight, weekend, etc.), it should receive a generous amount of lubrication at that time. The tool should be run for approximately 30 seconds to ensure oil has been evenly distributed throughout the tool. The tool should be stored in a clean and dry environment.

• It is most important that the tool be properly lubricated by keeping the air line lubricator filled and correctly adjusted. Without proper lubrication the tool will not function correctly and parts will wear prematurely.

• Use the proper lubricant in the air line lubricator. The lubricator should be of low air flow or changing air flow type, and should be kept filled to the correct level. Use only recommended lubricants, specially made for pneumatic applications. Substitutes may harm the rubber compounds in the tools O-rings and other rubber parts

CAUTION: If a filter/regulator/lubricator is not installed on the air system, air operated tools should be lubricated at least once a day or after 2 hours work with 2 to 6 drops of oil, depending on the work environment, directly through the male fitting in the tool housing.

TROUBLE SHOOTING

The following table lists the common operating issues, with problems and solutions.

If any of the following symptoms appears during operation, stop using the tool immediately, or serious personal injury could result. Only a qualified person or an authorized service centre can perform repairs or replace parts of tool.

OPERATING INSTRUCTIONS….cont

MAINTENANCE

Warning! Always disconnect the air tool from air supply before changing accessories, cleaning or performing maintenance tasks. Replace or repair damaged parts – Use genuine parts only; non-authorized parts may be dangerous, reduce the performance and life of the tool and will invalidate the warranty. Servicing or repairs should only be performed by a competent person.

1. Ensure that the air tool is lubricated daily, ideally with an inline oiler, see Fig. 1, or if not with a few drops of air tool oil dripped into the air inlet.
2. Clean the tools after use. DO NOT use the tool with worn, or damaged parts – replace / have them replaced immediately.
3. Loss of power or erratic action may be due to the following:
   • Excessive drain on the air line. Moisture or restriction in the air line. Incorrect size or type of hose connectors.
   • Grit or gum deposits in the air tool may also reduce performance. If your model has an air strainer (located in the area of the air inlet), remove the strainer and clean it. Flush the air tool out with gum solvent oil or an equal mixture of SAE No 10 oil and paraffin. Allow to dry before use.
4. When not in use, disconnect from air supply, clean and store in a safe, dry, childproof location.

TECHNICAL SPECIFICATION

__**3/8” Ratchet **

Square Drive| 3/8”
Torque| 45ft/lb (61Nm)
No Load Speed| 150 rpm
Average Air Consumption| 5 cfm (141 l/min)
Operating Pressure| 6.3 bar (90 psi)
Air Inlet| 1/4” bsp
Sound Pressure| 89.6 dB(A)
Sound Power| 100.6 dB(A)
Vibration| 1.2 m/s2
__****1/4” Die Grinder ** **

Collet Size| ¼”
No Load Speed| 25,000 rpm
Average Air Consumption| 3 cfm (86 l/min)
Operating Pressure| 6.3 bar (90 psi)
Air Inlet| 1/4” bsp
Sound Pressure| 82.4 dB(A)
Sound Power| 93.4 dB(A)
Vibration| 0.8 m/s2

TECHNICAL SPECIFICATIONS….cont

120mm Air Hammer

Chisel Shank| 10.2mm
Bore Diameter| 19.05mm
Blow Per Min| 4500 rpm
Average Air Consumption| 4.0 cfm (114 l/min)
Operating Pressure| 6.3 bar (90 psi)
Air Inlet| 1/4” bsp
Sound Pressure| 96.5 dB(A)
Sound Power| 107.5 dB(A)
Vibration| 16.1 m/s2

GUARANTEE

Guarantee:

This SIP air tool is covered by a 12 month parts and labour warranty covering failure due to manufacturers defects. This does not cover failure due to misuse or operating the machine outside the scope of this manual. This guarantee does not cover consumables.

In the unlikely event of warranty claims, contact your distributor as soon as possible. Proof of purchase will be required before any warranty can be honoured.

Failure to lubricate your air tool will shorten its working life and reduce performance. Also note the warranty does not cover rusting air tools and tools failed due to the lack of lubrication.

Note: Proof of purchase will be required before any warranty can be honoured.

OPERATING INSTRUCTIONS

Air Supply:

1. Ensure the air tool air valve (trigger) is in the “off” position before connecting to the air supply.

2. You will require an air pressure of 90psi, and an air flow according to specification of each individual tool.

3. WARNING! Ensure the air supply is clean and does not exceed 90psi while operating the tools. Too high an air pressure and unclean air will shorten the product life due to excessive wear, and may be dangerous causing damage and/or personal injury.

4. Drain the air tank / receiver of the compressor daily. Water in the air line will damage the air tools.

5. Clean air inlet filter weekly. Recommended hook-up procedure is shown in fig 1.

6. Line pressure should be increased to compensate for unusually long air hoses (over
   8 metres). The minimum hose diameter should be 1/4” I.D. and fittings must have the same inside dimensions.

7. Keep hose away from heat, oil and sharp edges. Check hose for wear, and make certain that all connections are secure

References

• Group Publishing
• SIP Industrial Products Official Website - SIP Industrial Products Official Website

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