SIP INDUSTRIAL 09220 Fireball Turbofan 5000 Electric Fan Heater Instruction Manual

June 4, 2024
SIP INDUSTRIAL

SIP INDUSTRIAL 09220 Fireball Turbofan 5000 Electric Fan Heater

SIP-INDUSTRIAL-09220-Fireball-Turbofan-5000-Electric-Fan-Heater-
PRODUCT

UK – DECLARATION OF CONFORMITY

Declaration of Conformity

  • We
  • SIP (Industrial Products) Ltd
  • Gelders Hall Road
  • Shepshed
  • Loughborough Leicestershire
  • LE12 9NH
  • England

As the manufacturer within the UK, England, Scotland & Wales, declare that the SIP Fireball Turbofan 5000 – SIP Part. No. 09220 Conforms to the requirements of the following directive(s), as indicated.

Electrical Equipment (Safety) Regulations 2016
Electromagnetic Compatibility Regulations 2016 The Ecodesign for Energy- Related Products and Energy Information (Amendment) (EU Exit) Regulations 2019
The Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment Regulations 2012

And the relevant harmonised standard(s), including

  • BS EN 60335-1: 2012+A11+A13+A1+A14+A2
  • BS EN 60335-2-30: 2009+A11
  • BS EN 62233: 2008
  • BS EN 55014-1: 2017+A11
  • BS EN 55014-2: 2015
  • BS EN IEC 61000-3-2: 2019
  • BS EN 61000-3-3: 2013+A1

Signed

Mr P. Ippaso – Director – SIP (Industrial Products) Ltd Date: 21/06/2021

CONTENTS

4. Safety Symbols Used Throughout This Manual
4. Safety Instructions
7. Electrical Connection
8. Guarantee
9. Technical Specifications
10. Getting to Know Your Heater
11. Operating Instructions
12. Maintenance
13. Troubleshooting
14. Wiring Diagram
15. Exploded Drawing
16. Parts List
17. ERP Information
2 &19. UK & EU Declaration of Conformity

SAFETY SYMBOLS USED THROUGHOUT THIS MANUAL

CUATION: Danger / Caution: Indicates risk of personal injury and/or the possibility of damage.
Warning: Risk of electrical injury or damage!
Note: Supplementary information.

SAFETY INSTRUCTIONS

IMPORTANT: Please read the following instructions carefully, failure to do so could lead to serious personal injury and / or damage to the heat-er.

When using your heater, basic safety precautions should always be followed to reduce the risk of fire, electric shock, personal injury and / or damage to the heater.
Read all these instructions before operating the heater and save this user manual for future ref-erence. SIP recommends that this heater should not be modified or used for any application other thanthat for which it was designed; It was designed for the short term heating of offices etc. If you are unsure of its relative applications do not hesitate to contact us and we will be more than happy to advise you.
KNOW YOUR HEATER: Read and understand the owner’s manual and labels affixed to the heat-er. Learn its applications and limitations, as well as the potential hazards specific to it.
DO NOT USE THE HEATER IN DANGEROUS ENVIRONMENTS: Do not use your heater in damp orwet locations, including bathrooms or similar or expose it to rain. Always provide adequate space around the heater.
DO NOT OPERATE THE HEATER IN EXPLOSIVE ATMOSPHERES: Do not use the heater in the pres-ence of flammable liquids, gases, dust or other combustible sources.
KEEP CHILDREN AND UNTRAINED PERSONNEL AWAY FROM THE WORK AREA: All visitors should bekept at a safe distance from the work area.
STORE THE HEATER SAFELY WHEN IT IS NOT IN USE: The heater should be stored in a dry, lockedcupboard, or similar when not in use wherever possible and out of the reach of children.
STAY ALERT: Always watch what you are doing and use common sense.
DISCONNECT THE HEATER FROM THE MAINS SUPPLY: When not in use.
AVOID UNINTENTIONAL STARTING: Make sure the switch is in the OFF position before connectingthe heater to the mains supply.
DO NOT ABUSE THE MAINS LEAD: Never carry the heater by the mains lead or pull it to removethe plug from the mains socket. Keep the mains lead away from heat, oil and sharp edges. Ifthe mains lead is damaged, it must be replaced by the manufacturer or its service agent or a similarly qualified person in order to avoid unwanted hazards.
HAVE YOUR HEATER REPAIRED BY A QUALIFIED PERSON: The heater is in accordance with the relevant safety requirements. Repairs should only be carried out by qualified persons using origi-
nal spare parts, otherwise this may result in considerable danger to the user.
WARNING: RISK OF ELECTRIC SHOCK. Do not expose the heater to water spray, rain, dripping water or moisture of any kind.Do not direct the front of the heater towards any combustible materials (e.g. wood-en items, cloth, plastics, paper, etc).
DANGER: Check that the heater is in sound condition and good working order. Take immediate action to repair or replace damaged parts.
WARNING: Do not use the heater near flammable material, liquids, solids, gases or compressed gas cylinders.

  • NEVER use this heater where flammable vapours may be present.
  • NEVER cover the heater, or obstruct the inlet or outlet.
  • NEVER move or handle heater while still hot.
  • ALWAYS locate heater on a stable and level surface.
  • ALWAYS unplug the heater when not in use.
  • Use recommended parts only – Unapproved parts may be dangerous and will invalidate the warranty.
  • Only operate on a level and stable surface.
  • Do not allow untrained persons to operate the heater and do not operate the heater without all covers etc. correctly fitted.
  • Do not move or handle the heater when it is running or still hot – always turn it off and allow it to cool.
  • Do not leave the heater unattended when in use. Switch the heater off and unplug from the mains supply before leaving the work area.
  • Do not obstruct the air inlet (rear) and air outlet (front) of the heater.
  • Do not use any form of ducting in front or at the rear of the heater.
  • Do not touch the heater outlet or any internal parts when first switched off as these can be hot and will take time to cool.
  • Ensure that the heater is correctly turned off when not in use and store in a safe, dry area, out of reach of children.
  • Do not unplug the heater to switch it off – always use the on/off switch.
  • Do not use this heater in the immediate surroundings of a bath, a shower or a swimming pool.
  • Keep all combustible materials away from this heater.
  • Do not dismantle or tamper with the heater, as this may be dangerous and will invalidate the warranty.
  • If the heater is used in a place of work all rules and laws etc. relating to the use of portable electrical appliances should be followed.
  • Never stand on the heater.
  • Never allow children to ‘play’ with the heater – It is not a toy.
  • Cleaning and maintenance procedures should not be carried out by children without supervi-sion.
  • Children under 3 years old should be kept away from the heater unless continuously super vised.
  • Children aged from 3 years and less than 8 years shall only switch on/off the heater provided that it has been placed or installed in its intended normal operating position and they have been given supervision or instruction concerning use of the appliance in a safe way and un-derstand the hazards involved. Children aged from 3 years and less than 8 years shall not plug in, regulate and clean the heater or perform user maintenance.
  • Never connect any other electrical appliances to the same socket as the heater.
  • Understand the operating environment; Before each use the operator should assess, under-stand and where possible reduce the specific risks and dangers associated with the operating environment. Bystanders should also be made aware of any risks associated with the operat-ing environment.
  • When using the heater for the first time, you may notice a slight emission of smoke, or a slight burning smell. This is normal and will stop after a short time; Some parts of the heater are coat-ed for protection during shipping / storage.
  • Use only the electrical power (voltage and frequency) specified on the specification label of the heater.
  • This heater can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the appliance in a safe way and un-derstand the hazards involved. Children shall not play with the appliance.
  • Cleaning and user maintenance shall not be made by children without supervision.
  • WARNING: Risk of Electric Shock!

This heater is only suitable for well insulated spaces or occasional use.
If a problem with the heater is experienced, or if the mains lead or plug become damaged, stop operation and contact your distributor for repair.

Caution: The warnings and cautions mentioned in this user manual can not cover all possible conditions and situations that may occur. It must be under- stood by the operator that common sense and caution are factors which can- not be built into this product, but must be applied.
Caution: During normal operation some parts of the heater become very hot and could cause burns. Particular attention should be given where children and vulnerable people are present.

ELECTRICAL CONNECTION

WARNING: It is the responsibility of the owner and the operator to read, understand and comply with the following:
You must check all electrical products, before use, to ensure that they are safe.
You must inspect power cables, plugs, sockets and any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices; A residual current circuit Breaker (RCCB) should be in-corporated in the main distribution board. We also recommend that a residual current Device (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protected by an RCCB. If in any doubt consult a qualified electrician.

Connecting to the power supply:

This SIP heater is fitted with a 3 phase 16 amp type plug. Before using the heater, in-spect the mains lead and plug to ensure that neither are damaged. If any damage is visible have the heater inspected repaired by a suitably qualified person. If it is nec-essary to replace the plug a heavy duty impact resistant plug would be preferable.

The wires for the plug are coloured in the following way:

  • Yellow / green Earth
  • Grey Phase
  • Black Phase
  • Brown Phase

Always secure the wires in the plug terminals carefully and tightly. Secure the cable in the cord grip carefully.

Warning: Never connect live or neutral wires to the earth terminal of the plug. Only fit an approved plug with the correct rated fuse. If in doubt consult a
qualified electrician.

Note: Always make sure the mains supply is of the correct voltage and the correct fuse protection is used. In the event of replacing the fuse always
replace the fuse with the same value as the original.If an extension lead is necessary in order to reach the mains supply; The cross section should be checked so that it is of sufficient size so as to reduce the chances of voltage drops. Always fully unwind the lead during use.If an extension lead is necessary it should be as short as possible. Never connect any other electrical items to the same mains lead, or mains outlet.

GUARANTEE

This SIP heater is covered by a 12 month parts and labour warranty covering failure due to manufacturers defects. This does not cover failure due to misuse or operating the heater outside the scope of this manual – any claims deemed to be outside the scope of the warranty may be subject to charges Including, but not limited to parts, labour and carriage costs. The warranty does not cover consumables such as fuses. In the unlikely event of warranty claims, contact your distributor as soon as possible.

Note: Proof of purchase will be required before any warranty can be hon- oured.

TECHNICAL SPECIFICATIONS

__

Minimum Clearance Around Heater

| Top – 500 mm
---|---
Sides – 500 mm
Rear – 750 mm
Front – 1800 mm

Never cover the heater, or block the inlet or outlet.

GETTING TO KNOW YOUR HEATER

OPERATING INSTRUCTIONS

  • Position the heater so that it stands upright on a firm surface and at a safe dis-tance from wet environments and flammable objects / materials.
  • Connect the heaters plug to a correctly rated mains supply.
  • Select the desired mode – First setting for just fan with no heat, 2nd setting for half power and third setting for full power. Select the desired temperature.

Once the room reaches the required temperature, the heating element/s will stop working but the fan will continue to run. Once the temperature has decreased enough, the heating element/s will resume operation. The Turbofan 5000 heating element/s now start and stop automatically and thus keep the room temperature relatively constant.

  • To turn the heater off, turn the mode selection to the off (0) position.

Note: After operation in heat mode; Set to fan mode and run the heater for a short while to allow it to cool before turning it off.

Note: The power light will only illuminate when the heater is running; Take care not to leave the heater in automatic (thermostat control) mode thinking that it
is turned off.

MAINTENANCE INSTRUCTIONS

Before cleaning or maintenance operations always run the heater for a short while in fan mode to allow it to cool.Turn the heater off and remove the plug from the mains supply.

  • Clean the heater with a soft dry cloth only.
  • DO NOT use abrasives or solvents.
  • Periodically check the heater grill to ensure that it is not blocked

Note: Dry compressed air, or a vacuum cleaner could be used to blow/suck away any dust etc. that may build up inside the turbofan 5000, or on
the inlet or outlet grills.

Caution: Whilst using compressed air, dust and / or other particles may become air borne; carry out the operation in a well ventilated area and use the appropriate eye and ear pro-
tection and a dust mask.

No other maintenance is necessary. DO NOT dismantle or tamper with the heater, as this may be dangerous and will invali-date the warranty. If a problem with the heater is experienced, or if the mains lead or plug become damaged, contact your distributor for repair. When you store the heater, let it cool down, ensure that it is dry, cover with a plastic bag, put in a packing box and store it in a dry, ventilated place.

TROUBLESHOOTING

Symptom Possible cause Corrective Action

·      The heater does not op- erate, even when it is plugged in and the switch and thermostat are switched on / set.| __

·      The plug is loose / bad connection.

·      No power in socket outlet.

·      Fuse is blown.

| ·      Pull out the plug, check the connection of the plug and socket. Then connect again.

·      Insert the plug in a correctly powered socket.

·      Check / replace the fuse.

__

·      The heating element is glowing.

| __

·      The input voltage is too high or too low.

·      The air inlet grill is blocked.

| ·      Insert the plug in a correctly powered socket.

·      Inlet or outlet flow restricted; See minimum clearances on page 9.

__

__

__

·      The heater does not get hot.

| __

__

·      The switch is not set to 1 of the 2 heat settings.

·      Safety thermostat has op- erated.

| ·      Check and adjust the switch accordingly.

·      The internal temperature is too high; Check and clear any obstructions. The heater will begin to run normally once the internal tempera- ture has reduced.

__

__

·      Heater does not turn on.

| __

·      Thermostat is set below ambient temperature.

·      Fuse blown.

·      Loose connection in wiring.

| ·      Turn the thermostat up above ambient tempera- ture.

·      Check / replace the fuse.

·      Have the heater checked by a competent person.

WIRING DIAGRAM

SIP-INDUSTRIAL-09220-Fireball-Turbofan-5000-Electric-
Fan-Heater-FIG-5

EXPLODED DRAWING

SIP-INDUSTRIAL-09220-Fireball-Turbofan-5000-Electric-
Fan-Heater-FIG-6

PARTS LIST

Ref No. Description SIP Part No.
1. Grill PW09-00350
2. Outlet PW09-00351
3. PTC Element PW09-00352
4. Duct PW09-00353
5. Relay Holder PW09-00354
6. Relay PW09-00355
7. Thermostat PW09-00356
8. Switch PW09-00357
9. Switch Knob PW09-00358
10. Thermostat Knob PW09-00359
11. Control Box PW09-00360
12. Mains Lead Gland PW09-00361
13. Fan Plate PW09-00362
14. Fan PW09-00363
15. Motor PW09-00364
16. Motor Plate PW09-00365
17. Plug PW09-00366
18. Mains Lead PW09-00367
19. Angle Adjust Screws PW09-00368
20. Rubber Gasket PW09-00369
21. Stand PW09-00370
22. Outer Casing PW09-00371
23. Feet PW09-00372
24. Support PW09-00373
25. Thermal Fuse PW09-00374
26. Thermostat PW09-00375

ERP INFORMATION

Model: 09220

Item| Symbol| Value| Unit| Item| Unit
Heat output.| Type of heat input, for electric storage heaters only.

Nominal heat output.

|

P nom

|

5

|

kW

| Manual heat charge control with integrated thermostat.|

[no]

Minimum heat output (indicative).

|

P min

|

3.3

|

kW

| Manual heat charge control with room and/or outdoor tempera- ture feedback.|

[no]

Maximum contin- uous heat output.

|

P max

|

5

|

kW

| Electronic heat charge control with room and/or outdoor tempera- ture feedback.|

[no]

Auxiliary electricity consumption| Fan assisted heat output.|

[no]

At nominal heat output.

|

el max

|

N/A

|

kW

|

Type of heat output/room tempera- ture control.

At minimum heat output.

|

el min

|

N/A

|

kW

| Single stage heat output and no room tempera- ture control.|

[no]

In standby mode.

|

eI SB

|

N/A

|

W

| Two or more manual stages, no room temper- ature control.|

[no]

 |  |  |  | With mechanical thermostat room temperature control.|

[yes]

 |  |  |  |

With electronic room tempera- ture control.

|

[no]

 |  |  |  | Electronic room temperature control plus day timer.|

[no]

 |  |  |  | Electronic room temperature control plus week timer.|

[no]

        Other control options.
        Room tempera- ture control, with presence detec- tion.

[no]

 |  |  |  | Room tempera- ture control, with open window detection.|

[no]

 |  |  |  |

With distance control option.

|

[no]

 |  |  |  |

With adaptive start control.

|

[no]

 |  |  |  |

With working time limitation.

|

[no]

 |  |  |  | With black bulb sensor.| [no]
Contact Details.| SIP (INDUSTRIAL PRODUCTS) LTD, Gelders Hall Road, Shepshed, Loughborough, Leicestershire LE12 9NH, Tel: 01509500500.
Remark: For electric local space heaters, the measured seasonal space heating energy efficiency η S cannot be worse than the declared value at the nominal heat output of the unit.

EU – DECLARATION OF CONFORMITY

Declaration of Conformity

  • SIP (Machinery Europe) Ltd
  • ASM Chartered Accountants
  • First Floor Block One
  • Quayside Business Park
  • Dundalk
  • County Louth
  • Republic of Ireland
  • As the manufacturer’s authorised representative within the EC declare that the Fireball Turbofan 5000 – SIP Part No. 09220

Conforms to the requirements of the following directive(s), as indicated.

2014/35/EU:  Low Voltage Directive
2014/30/EU: EMC Directive
2009/125/EC: Ecodesign for Energy Related Products Directive
2011/65/EU as amended by EU/2015/863 RoHS Directive

And the relevant harmonised standard(s), including

  • EN 60335-1:2012+A11+A13+A1+A14+A2
  • EN 60335-2-30:2009+A11
  • EN 62233:2008
  • EN 55014-1:2017+A11
  • EN 55014-2:2015
  • EN IEC 61000-3-2:2019
  • EN 61000-3-3:2013+A1

Signed

Mr P. Ippaso – Director – SIP (Industrial Products) Ltd Date: 21/06/2021.

References

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