JRready DT Series Connector Kit User Guide
- June 15, 2024
- JRready
Table of Contents
DT Series Connector Kit
User Guide
DT Series Connector Kit
JRready DT Series Family Specification
Product Overview
JRready’s DT Series connectors encompass a wide range of products serving a
variety of industries. With applications in Heavy Duty, Transportation,
Marine, Diagnostic, Military, Alternative Energy and Agricultural industries,
as well as spanning the gap between controlled to harsh environmental
conditions, our DT Series connectors keep you connected with confidence.
Although our products provide the best economic alternatives for today’s
standard connector market, it is through our continuous efforts to improve
the standard products that truly demonstrate our innovative product
design.
Product Material
| Shell/Wedge | PA66 Nylon |
|---|---|
| Seals | Silicone Elastomer |
| Grommet | Silicone Elastomer |
| Contacts | Solid Tin Bronze; Finish Nickel-plated(optimal Gold) Stamped |
Phosphor bronze； Finish Tin/Nickel-plated
DT/DTM/DTP Series Part Numbering Sequence
JRready DT Family Comparison
DTM Series
The DTM Series connectors is built for use with lower amperages. They work
with size 20 contacts, which are 16-22AWG wires, and offer 7.5A(MAX) current
capacity. A great way to remember these is that the “M” in DTM means “mini”.
The mini connectors handle lower amperages.
DT Series
The DT Series connectors is designed for use with size 16 contacts, which are
20-14 AWG wires, and offer 13A(MAX) current capacity.
These are the most commonly used line in the DT series of environmentally
sealed connectors. Their durable housing is built to handle the toughest
environmental conditions making them a solid choice for a range of
applications.
DTP Series
Building on both the DT and DTM design strengths, the DTP connector line was
developed to fill the need for higher amperage, multi-pin, inexpensive
connectors. The series meets the same specifications as the DTM and DT but
offers the designer the ability to use multiple 12 gauge contacts, each with
a 25A(MAX) current capacity.
DT Family
|
DTM series
| DT series|
DTP series
---|---|---|---
Product Preview| | |
Contact Size| Size 20(7.5 amps Max)| Size 16(13 amps Max)| Size 12(25
amps Max)
Wire Range| 16-22 AWG| 14-20 AWG| 12-16 AWG
Recommended Wire Insulation Diameter| 1.35mm-3.05mm| 2.23mm-3.68mm|
3.40mm-4.32mm
Current Capacity| 16AWG[1.00mm²]: 7.5 A
18AWG[0.75mm²]: 7.5 A
20AWG[0.50mm²]: 7.5 A
22AWG[0.35mm²]: 5 A| 14AWG[2.00mm²]: 13 A
16AWG[1.00mm²]: 13 A
18AWG[0.75mm²]: 10 A
20AWG[0.50mm²]: 7.5 A| 12AWG[3.00mm²]: 25 A
14AWG[2.00mm²]: 18 A
16AWG[1.00mm²]: 13 A
Number of Cavities| 2,3,4,6,8 and 12 cavity| 2,3,4,6,8 and 12 cavity| 2
and 4 cavity
Temperature| -40~125°C
Contact Millivolt Drop| 60 mV (solid contact) max;
100 mV (stamped & formed contact) max
Insulation Resistance| 1000 megaohms minimum at 25°C
Dielectric Value| 1500 volts AC
Connector Terminal Retention| contacts achieve a minimum pull-out force
of 20 lbs| contacts achieve a minimum pull-out force of 25 lbs| contacts
achieve a minimum pull-out force of 30 lbs
Connector Retention| A mated connector subjected to a pulling force by
the exiting wire bundle at 20 lbs. times the number of contacts to a maximum
of 80 lbs. applying load for 30 seconds| A mated connector subjected to a
pulling force by the exiting wire bundle at 25 lbs. times the number of
contacts to a maximum of 100 lbs. applying load for 30 seconds| A mated
connector subjected to a pulling force by the exiting wire bundle at 30 lbs.
times the number of contacts to a maximum of 120 lbs. applying load for 30
seconds
Waterproof IP Ratings| IP67
Durability| No electrical or mechanical defects after 100 cycles of
engagement and disengagement.
Compatibility| Compatible with existing standard products industry-wide
JRready DT Series connectors are compatible with other existing standard products industry-wide.
Features & Benefits
Current Capacity| Voltage: 250 VAC/VDC
Nominal Voltage Architecture (V): 12, 24, 48 Current (Amp)
16-14 AWG [1.0-2.00mm²]: 13 A
18 AWG [0.75mm²]: 10 A
20 AWG [0.50mm²]: 7.5 A
Wire Range| Size 16 contacts will accept wire ranges of 14 thru 20AWG
Temperature| Operating temperature range: -40°C to +125°C at rated current
Dielectric Value| Meets or exceeds 1500 volts minimum
Connector Terminal Retention| When subjected to a direct pull, contacts
achieve a minimum pull-out force of 25 lbs.
Connector Retention| A mated connector subjected to a pulling force by the
exiting wire bundle at 25 lbs. times the number of contacts to a maximum of
100 lbs. applying load for 30 seconds
Mating Cycle Durability| Following 100 cycles of connection engagement and
disengagement, degradation either mechanical or electrical is not evident
Contact Millivolt Drop| Size 16 contacts with 16AWG conductor – 100 mV drop
max at 13A test current
Waterproof IP Ratings| IP67
DT SERIES ORDERING INFORMATION
Plugs 、Receptacles and Wedges
NOTE: Wedge locks are required for all plug and receptacles JRready DTM
Series connectors are compatible with other existing standard products
industry-wide.
Features & Benefits
Current Capacity| Voltage: 250 VAC/VDC
Nominal Voltage Architecture (V): 12, 24, 48 Current (Amp)
16AWG [1.0-1.5mm²]: 7.5 A
18 AWG [0.75mm²]: 7.5 A
20 AWG [0.50mm²]: 7.5 A
22 AWG [0.35mm²]: 5 A
Wire Range| Size 16 contacts will accept wire ranges of 16 thru 22AWG
Temperature| Operating temperature range: -40°C to +125°C at rated current
Dielectric Value| Meets or exceeds 1500 volts minimum
Connector Terminal Retention| When subjected to a direct pull, contacts
achieve a minimum pull-out force of 20 lbs.
Connector Retention| A mated connector subjected to a pulling force by the
exiting wire bundle at 20 lbs. times the number of contacts to a maximum of 80
lbs. applying load for 30 seconds
Mating Cycle Durability| Following 100 cycles of connection engagement and
disengagement, degradation either mechanical or electrical is not evident
Contact Millivolt Drop| Size 20 contacts with 20AWG conductor – 100 mV drop
max at 7.5A test current
Waterproof IP Ratings| IP67
DTM SERIES ORDERING INFORMATION
Plugs 、Receptacles and Wedges
NOTE: Wedge locks are required for all plug and receptacles JRready DTP Series connectors are compatible with other existing standard products industry-wide.
Features & Benefits
Current Capacity| Voltage: 250 VAC/VDC
Nominal Voltage Architecture (V): 12, 24, 48 Current (Amp)
12AWG [3.0mm²]: 25 A
14 AWG [2.0mm²]: 18 A
16 AWG [1.0mm²]: 13 A
Wire Range| Size 12 contacts will accept wire ranges of 12 thru 16AWG
Temperature| Operating temperature range: -40°C to +125°C at rated current
Dielectric Value| Meets or exceeds 1500 volts minimum
Connector Terminal Retention| When subjected to a direct pull, contacts
achieve a minimum pull-out force of 30 lbs.
Connector Retention| A mated connector subjected to a pulling force by the
exiting wire bundle at 30 lbs. times the number of contacts to a maximum of
120 lbs. applying load for 30 seconds
Mating Cycle Durability| Following 100 cycles of connection engagement and
disengagement, degradation either mechanical or electrical is not evident
Contact Millivolt Drop| Size 12 contacts with 12AWG conductor – 100 mV drop
max at 25A test current
Waterproof IP Ratings| IP67
DTP SERIES ORDERING INFORMATION
Plugs 、Receptacles and Wedges
Position| Plug| Wedge lock| Receptacle|
Wedge lock
---|---|---|---|---
2| DTP06-2S| | WP2S| | DTP04-2P| | WP2P|
4| DTP06-4S| | WP4S| | DTP04-4P| | WP4P|
NOTE: Wedge locks are required for all plug and receptacles JRready offers two types of contacts for use in our products: Solid and Stamped & Formed. Both types of contacts utilize the simple crimp-style termination, requiring no solder usage.
Standard Contacts – Solid Sockets & Pins
| Size | AWG | Type | Part Number | Description |
|---|---|---|---|---|
| 20 | 16-22 | Solid | 0462-005-2031 | 20#Female Contact – Socket, Gold-plated |
| 20 | 16-22 | Solid | 0462-005-20141 | 20#Female Contact – Socket, Nickel-plated |
| 20 | 16-22 | Solid | 0460-010-2031 | 20#Male Contact – Pin, Gold-plated |
| 20 | 16-22 | Solid | 0460-010-20141 | 20#Male Contact – Pin, Nickel-plated |
| 16 | 14-20 | Solid | 0462-209-1631 | 16#Female Contact – Socket, Gold-plated |
| 16 | 14-20 | Solid | 0462-209-16141 | 16#Female Contact – Socket, Nickel-plated |
| 16 | 14-20 | Solid | 0460-215-1631 | 16#Male Contact – Pin, Gold-plated |
| 16 | 14-20 | Solid | 0460-215-16141 | 16#Male Contact – Pin, Nickel-plated |
| 12 | 12-16 | Solid | 0462-203-12141 | 12#Female Contact – Socket, Nickel-plated |
| 12 | 12-16 | Solid | 0460-204-12141 | 12#Male Contact – Pin, Nickel-plated |
Standard Contacts – Stamped & Formed Sockets & Pins
| Size | AWG | Type | Part Number | Description |
|---|---|---|---|---|
| 20 | 16-22 | S & F | 1062-20-0122 | 20#Female Contact – Socket, TIN/Nickel-plated |
| 20 | 16-22 | S & F | 1060-20-0122 | 20#Male Contact – Pin, TIN/Nickel-plated |
| 16 | 14-18 | S & F | 1062-16-0122 | 16#Female Contact – Socket, TIN/Nickel-plated |
| 16 | 14-18 | S & F | 1060-16-0122 | 16#Male Contact – Pin, TIN/Nickel-plated |
| 12 | 12-14 | S & F | 1062-12-0166 | 12#Female Contact – Socket, TIN/Nickel-plated |
| 12 | 12-14 | S & F | 1060-12-0166 | 12#Male Contact – Pin, TIN/Nickel-plated |
Installation Guide
Contact Insertion（Plug）
Grasp the wire of crimped contact and push contact straight into connector
grommet until a click is
Once all contacts are in place, insert orange wedge. The orange wedge will snap.
Complete the installation of the Plug connector.
Contact Insertion Receptacle
Grasp the wire of crimped contact.
Push contact straight into connector grommet until a click is felt. Once all
contacts are in place, insert green wedge. The green wedge will snap.
Complete the installation of the Receptacle connector.
Sealing Plug Installation
Hold the large end of the sealing plug and gently apply downward pressure to
force the sealing plug into the cavity.
Apply downward pressure to the large
diameter end of the sealing plug.
Continue to apply pressure until the sealing plug is in place
Contact Removal Guide
Contact Removal（Plug）
Remove orange wedge using DRK-RT1 screwdriver tip
Pull wedge straight out.
Gently pull wire back wards, while at the same time releasing the locking finger by moving it away from the contact with DRK-RT1 screwdriver tip.
Hold the rear seal in place, as removing the contact will displace the seal.
Then pull the contact out.
Contact Removal Receptacle
Pull the Green wedge straight out with DRK-RT1 hook tip. Releasing the locking finger by moving it away from the contact with DRKRT1 screwdriver tip.
At the same time ,gently pull wire back wards.
Hold the rear seal in place, as removing the contact will displace the seal.
Then pull the contact out.
NOTE:
As shown above, it is a DT connector. If it is a DTM/DTP connector, needle-
nose pliers are required to remove the wedge.
JRready DT Family Accessories &Tools 1/2
Crimp Tools
| P/N| Description
---|---|---
| JRD-HDT-48| 10 inch pure gray panel
Fixed screw positioner
Wave anti-skid handle
Applicable to 12#, 16#, 20# contacts
| NEW-DT2| 10 inch gray camouflage panel
Fixed screw positioner
Wave anti-skid handle
Applicable to 12#, 16#, 20# contacts
| ACT-M202| 8 inch pure gray panel
Fixed screw positioner
Wave anti-skid handle
Applicable to 12#, 16#, 20# contacts
| NEW-DT1| 8 inch gray camouflage panel
Fixed screw positioner
Wave anti-skid handle
Applicable to 12#, 16#, 20# contacts
| JRD-DT1| 8 inch pure gray panel
The locator is removable
Optional screw and turret positioner
Wave anti-skid handle
Applicable to 12#, 16#, 20# contacts
| JRD-DT2| 10 inch pure gray panel
The locator is removable
Optional screw and turret positioner
Wave anti-skid handle
Applicable to 12#, 16#, 20# contacts
| YJQ-W2DTQ| Pneumatic 4-indent Crimp tool
Crimping Deutsch #12/#16/#20 Solide Contacts
Crimp Wire Range：12-22AWG
Advantage Work faster and more efficient
| ACT-LY-20DTM ACT-LY-16DT ACT-LY-12DTP| ACT-LY-20DTM
DTM 20# Stamping Terminal Hand Crimping Pliers, Suitable for wire diameter
range of 20-16AWG ACT-LY-16DT
DT 16# Stamping Terminal Hand Crimping Pliers, Suitable for wire diameter
range of 18-14AWG
ACT-LY-12DTP
DTP 12# Stamping Terminal Hand Crimping Pliers,
Suitable for wire diameter range of 14-12AWG
JRready DT Family Accessories Tools 2/2
Removal Tools
| P/N| Description
---|---|---
| DRK-RT1| Used for removal of contacts and wedges (Suite for
DT,DTM,DTP,DTV,DRB,DRCP and STRIKE connectors)
| 0411-310-1605| Removal Tool, plastic, Size 16, Suite wire range 18- 16 AWG,
Maximum Insulation Diameter 3.4mm
| 0411-291-1405| Removal Tool, plastic, Size 16, Suite wire range 16- 14 AWG,
Maximum Insulation Diameter 3.81mm
| 0411-240-2005| Removal Tool, plastic, Size 20, Suite wire range 22- 16 AWG,
Maximum Insulation Diameter 2.41mm
| 114010| Removal Tool, plastic Size 12
Sealing Plugs| P/N| Description
---|---|---
| 114017| Use for Contact Size 12#,16#
| 0413-204-2005| Use for Contact Size 20#
NOTE: Open cavities provide pathways for contaminates to enter the
connectors.
To maintain seal integrity, any unused cavity must be filled with the
appropriate size sealing plug.
Zhejiang Jinghui Instrument and Equipment Co.,Ltd
Add: Building 4, No. 880 Hoping Street, Economic
Development Zone, Jiaxing, Zhejiang, China
Tel: +86-573-82326080 Fax: +86-573-82326019
Web: www.jrready.com Email:
postmaster@precisetool.cn
References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>