JRready ST6311 Deutsch Connector Kit Instruction Manual

ST6311 Deutsch Connector Kit
Instruction Manual

Product Overview

JRready’s DT Series connectors encompass a wide range of products serving a variety of industries. With applications in Heavy Duty, Marine, Diagnostic, Transportation, Military, Alternative Energy and Agricultural industries, as well as spanning the gap between
controlled to harsh environmental conditions, our DT Series connectors keep you connected with confidence. Although our products provide the best economic alternatives for today’s standard connector market, it is through our continuous efforts to improve the standard products that truly demonstrate our innovative product design. DT Series Ordering Information

Position| 16#Socket| Plug| | Wedge Lock For Plug|
---|---|---|---|---|---
2| | DT06-2S| | W2S|
3| DT06-3S| | W3S|
4| DT06-4S| | W4S|
6| DT06-6S| | W6S|
8| DT06-8S| | W8S|
12| DT06-12S| | W12S|
16#Pin| Receptacle| | Wedge Lock Receptacle|
---|---|---|---|---
| DT04-2P| | W2P|
DT04-3P| W3P
DT04-4P| W4P
DT04-6P| W6P
DT04-8P| W8P
DT04-12P| W12P

NOTE: Wedge locks are required for all plug and receptacles.
Standard Contacts – Solid Sockets & Pins

Standard Contacts – Stamped & Formed Sockets & Pins 

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Contact Size| Size 16(13 amps Max)
Wire Range| 14-20 AWG
Recommended Wire Insulation Diameter| 2.23mm-3.68mm
Current Capacity| 14AWG [2.00mm2]: 13 A 16AWG [1.00mm2]: 13 A 18AWG [0.75mml: 10 A 20AWG [0.50mm2]: 7.5 A
Number of Cavities| 2,3,4,6,8 and 12 cavity
Temperature| -40–125°C
Contact Millivolt Drop| 60 mV (solid contact) max; 100 my (stamped & formed contact) max
Insulation Resistance| 1000 megaohms minimum at 25°C
Dielectric Value| 1500 volts AC
Connector Terminal Retention| contacts achieve a minimum pull-out force of 25 lbs
Connector Retention| A mated connector subjected to a pulling force by the exiting wire bundle at 25 lbs. times the number of contacts to a maximum of 100 lbs. applying load for 30 seconds
Waterproof IP Ratings| IP67
Durability| No electrical or mechanical defects after 100 cycles of engagement and disengagement.
Compatibility| Compatible with existing standard products industry-wide

DT Series Connector

JRready DT Series connectors are compatible with other existing standard products industry-wide.

| Features & Benefits
---|---
Current Capacity| Voltage: 250 VACNDC
Nominal Voltage Architecture (V): 12, 24, 48 Current (Amp)
16-14 AWG [1.0-2.00mmrj: 13 A
18 AWG [0.75mm1: 10 A
20 AWG [0.50mmi: 7.5 A
Wire Range| Size 16 contacts will accept wire ranges of 14 thru 20AWG
Temperature| Operating temperature range: -40°C to +125°C at rated current
Dielectric Value| Meets or exceeds 1500 volts minimum
Connector Terminal Retention| When subjected to a direct pull, contacts achieve a minimum pull-out force of 25 lbs
Connector Retention| A mated connector subjected to a pulling force by the exiting wire bundle at 25 lbs. times the number of contacts to a maximum of 100 lbs. applying load for 30 seconds
Mating Cycle Durability| Following 100 cycles of connection engagement and disengagement, degradation either mechanical or electrical is not evident
Contact Millivolt Drop| Size 16 contacts with 16AWG conductor – 100 mV drop max at 13A test current
Waterproof IP Ratings| IP67

2Pin Connector installation and Removal Guide

CONTACT & WEDGE LOCK INSERTION 

Grasp crimped contact approximately 25.4 (1 “) behind the contact.| For the plug, wedge lock may be locked in place by hand.| You will receive a tactile click when in place.

As with plugs, install all terminals before installing wedges.| Confirm and check (Press the pre-inserted wedges with a suitable tool).

CONNECTOR & CONTACT REMOVAL 

Press the plug latch until a hard stop is felt. Pull the
plug from the receptacle until they are fully separated.| Pull wedge straight out.| Gently pull wire back wards, while at the same time releasing the locking finger by moving it away from the contact with DRK-RT1B screwdriver tip.

For the receptacle, pull the green wedge straight out with DRK-RT1B hook tip.| Releasing the locking finger by moving it away from the contact with DRK-RT1B screwdriver tip.

3Pin Connector installation and Removal Guide
CONTACT & WEDGE LOCK INSERTION 

Grasp crimped contact approximately 25.4 (1″) behind the contact.| or the plug, wedge lock may be locked in place by hand.| You will receive a tactile click when in place.

CONNECTOR & CONTACT REMOVAL 

As with plugs, install all terminals before installing wedges.| Confirm and check (Press the pre-inserted wedges with a suitable tool).

Press the plug latch until a hard stop is felt. Pull the
plug from the receptacle until they are fully separated.| Pull wedge straight out.| Gently pull wire back wards, while at the same time
releasing the locking finger by moving it away from the contact with DRK-RT1 B screwdriver tip.

For the receptacle, the small long nose pliers may be used to assist in locking into place.| Releasing the locking finger by moving it away from the contact with DRK-RT1 B screwdriver tip.

4Pin Connector installation and Removal Guide
CONTACT & WEDGE LOCK INSERTION

Grasp crimped contact approximately 25.4 (1 “) behind the contact.| For the plug, wedge lock may be locked in place by hand.| You will receive a tactile click when in place.

As with plugs, install all terminals before installing wedges.| Confirm and check (Press the pre-inserted wedges with a suitable tool).

CONNECTOR & CONTACT REMOVAL

Grasp crimped contact approximately 25.4 (1 “) behind the contact.| For the plug, wedge lock may be locked in place by hand.| You will receive a tactile click when in place.

CONNECTOR & CONTACT REMOVAL 

As with plugs, install all terminals before installing wedges.| Confirm and check (Press the pre-inserted wedges with a suitable tool).

6Pin Connector installation and Removal Guide
CONT ACT & WEDGE LOCK INSERTION

Grasp crimped contact approximately 25.4 (1″) behind the contact.| For the plug, wedge lock may be locked in place by hand.| You will receive a tactile click when in place.

As with plugs, install all terminals before installing wedges.| Confirm and check (Press  the pre-inserted wedges witha suitable tool).

CONNECTOR & CONTACT REMOVAL

Press the plug latch until a hard stop is felt. Pull the
plug from the receptacle until they are fully separated.| Pull wedge straight out.| Gently pull wire back wards, while at the same time
releasing the locking finger by moving it away from  the contact with DRK-RT1 B screwdriver tip.

For the receptacle, pull the green wedge straight out with DRK-RT1B hook tip.| Releasing the locking finger by moving it away from the contact with DRK-RT1 B
screwdriver tip.

8Pin Connector Installation and Removal Guide
CONTACT & WEDGE LOCK INSERTION

Grasp crimped contact approximately 25.4 (1 “) behind
the contact.| For the plug, wedge lock may be locked in place by hand.| You will receive a tactile click when in place.

As with plugs, install all terminals before installing wedges.| Confirm and check (Press the pre-inserted wedges with a suitable tool).

CONNECTOR & CONTACT REMOVAL

Press the plug latch until a hard stop is felt. Pull the
plug from the receptacle until they are fully separated.| Pull wedge straight out.| Gently pull wire back wards, while at the same time
releasing the locking finger by moving it away from the
contact with DRK-RT1 B screwdriver tip.

For the receptacle, pull the green wedge straight out with
DRK-RT1 B hook tip.| Releasing the locking finger by moving it away from the contact with DRK-RT1 B
screwdriver tip.

12Pin Connector installation and Removal Guide
CONTACT & WEDGE LOCK INSERTION

Grasp crimped contact approximately 25.4 (1″) behind
the contact.| For the plug, wedge lock may be locked in place by hand.| You will receive a tactile click when in place.

CONNECTOR & CONTACT REMOVAL 

As with plugs, install all terminals before installing wedges.| Confirm and check (Press the pre-inserted wedges with a suitable tool).

CONNECTOR & CONTACT REMOVAL 

Press the plug latch until a hard stop is felt. Pull the plug from the receptacle until they are fully separated.| Pull wedge straight out.| Gently pull wire back wards, while at the same time releasing the locking finger by moving it away from the contact with DRK-RT1 B screwdriver tip.

For the receptacle, pull the green wedge straight out with DRK-RT1 B hook tip.| Releasing the locking finger by moving it away from the contact with DRK-RT1 B screwdriver tip.

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