scheppach TW1200 Workshop Trolley Instruction Manual

scheppach TW1200 Workshop Trolley

Product Information

The product is a workshop trolley with the model number TW1200. It is designed to provide storage and organization for tools and equipment in a workshop or garage setting. The workshop trolley comes with a toolbox, slip mat, door knob, castors with brakes, tool trolley locking bar, intermediate shelf, and small parts compartment. The dimensions of the workshop trolley are 525 x 280 x 1045 mm, and it weighs 26.9 kg without tools. The toolbox has dimensions of 525 x 280 x 630 mm and weighs 11.3 kg without tools.

Product Usage Instructions

1. Before using the workshop trolley, read the instruction manual to familiarize yourself with the product and reduce the risk of injury.
2. Assembly:
3. Start by placing the slip mat (2) on the workshop trolley (3)
4. Place the toolbox (1) on top of the slip mat.
5. Secure the workshop trolley (3) and toolbox (1) using the locking bars (7 + 10) and a lock (not included).
6. Power Indicator: There is a power indicator on the workshop trolley that lights up when  there is AC voltage present.
7. Cleaning:
8. Clean the workshoptrolley using a damp cloth and mild detergent.
9. Do not use abrasive cleaners or solvents that may damage the surface.
10. Storage:
11. When not in use, store the workshop trolley in a clean and dry area.
12. Avoid exposing the trolley to extreme temperatures or moisture.
13. Disposal and Recycling:
14. Dispose of packaging materials in an environmentally-friendly manner.
15. Check local regulations for proper disposal of the product at the end of its life cycle. Please note that these instructions are a summary of the user manual provided by the manufacturer. For detailed information and safety guidelines, refer to the original instruction manual.

Explanation of the symbols on the device

Warning – read the instruction manual to reduce the risk of injury.

Introduction

Manufacturer:
Scheppach GmbH
Günzburger Straße 69
D-89335 Ichenhausen

Dear customer,
We hope your new tool brings you much enjoyment and success.

Note:
In accordance with the applicable product liability laws, the manufacturer of this device assumes no liability for damage to the device or caused by the device arising from:

• Improper handling,
• Failure to comply with the operating instructions.
• Repairs carried out by third parties, unauthorized specialists.
• Installing and replacing non-original spare parts,
• Application other than specified.

Please consider:
Read through the complete text in the operating manual before installing and commissioning the device. The operating manual is intended to help the user to become familiar with the machine and take advantage of its application possibilities in accordance with the recommendations.
The operating manual includes important instructions for safe, proper and economic operation of the device, for avoiding danger, for minimizing repair costs and downtimes, and for increasing the reliability and ex-tending the service life of the device.
In addition to the safety instructions in this operating manual, you must also observe the regulations applicable to the operation of the device in your country. Keep the operating manual package with the machine at all times and store it in a plastic cover to protect it from dirt and moisture. They must be read and carefully observed by all operating personnel before starting the work.
The device may only be used by personnel who have been trained to use it and who have been instructed with respect to the associated hazards. The required minimum age must be observed. In addition to the safety instructions in this operating manual and the separate regulations of your country, the generally recognised technical rules relating to the operation of such machines must also be observed. We accept no liability for accidents or damage that occur due to a failure to observe this manual and the safety instructions.

Device description

1. Toolbox
2. Slip mat
3. Workshop trolley
4. Door knob
5. Castor with brake
6. Castor
7. Tool trolley locking bar
8. Intermediate shelf
9. Small parts compartment
10. Toolbox locking bar

Scope of delivery

• Workshop trolley (3) 1 x
• Toolbox (1) 1 x
• Slip mat (2) 1 x
• Door knob (4) 1 x
• Castor with brake (5) 1 x
• Castors (6) 3 x
• Tool trolley locking bar 1 x
• Intermediate shelf 1 x
• Small parts compartment 1 x
• Toolbox locking bar 1 x
• Open-ended spanner (A) 1 x
• Screws M6 (B) 7 x
• Washer M6 (C) 7 x
• Hexagonal nut M6 (D) 5 x
• Screw M4 (E) 1 x
• Metal protection brackets (F) 2 x
• Operating manual 1 x

Proper use

The trolley is designed solely for the storing of tools with a maximum load of 100 kg. It is solely intended for private use indoors and is not suitable for commercial applications. Only use the trolley as described in this operating man-ual. Any other use is considered unintended use and can lead to damage or even injury. The trolley is not a toy.
The manufacturer or dealer assumes no liability for damage caused by unintended or improper use.
Please observe that our equipment was not designed with the intention of use for commercial or industrial purposes. We assume no guarantee if the equipment is used in commercial or industrial applications, or for equivalent work.

Safety information

Risk of injury!
Improper use of the trolley increases the risk of injury.

• Always check the trolley before use. Do not use the trolley if it is damaged.
• Only move the trolley by pushing it to another location. To avoid injury, do not pull the trolley
• Always ensure the workshop trolley is secure when setting it up.
• Do not climb or stand on the trolley.
• Close and lock all of the drawers before pushing the trolley. Otherwise, the drawers could open while pushing so that the trolley becomes unstable.
• Stow the toolbox in the tool trolley before pushing or transporting it. The toolbox can fall down due to vibration or tilted position during pushing.
• Do not overload the drawers of the trolley.
• Keep the trolley away from children. Do not leave the trolley unattended in the vicinity of children.
• Keep children away whilst assembling the trolley. This product includes screws and other small parts. These could cause asphyxiation if they are swallowed or inhaled.
• Do not assemble the trolley on a moveable object to avoid tipping.
• Warning: Only position and operate on a solid, lev-el surface. The trolley can become unstable and tip over if it is kept or pushed on a sloping surface.
• Always block the rotatable castors after the trolley has been pushed to the desired location to prevent the trolley from rolling away.
• Do not make any changes to the trolley. For example, do not weld any external bars and do not attach any electrical devices to the trolley.
• Do not attach or mount the trolley to a vehicle. Do not pull the trolley with a vehicle.
• Only use original spare parts and accessories.

Observe all safety instructions. If you disregard the safety instructions, you endanger yourself and others.

Technical data

• Total 525 x 280 x 1045 mm
• Workshop trolley 525 x 280 x 630 mm
• Toolbox 450 x 240 x 325 mm
• Tool trolley drawer
• Payload 460 x 250 x 75 mm 20 kg
• Toolbox drawer
• Payload 380 x 205 x 45 mm 5 kg
• Weight of workshop trolley without tools 11,3 kg
• Weight of toolbox without tools 7,1 kg
• Total weight with tools 26,9 kg
• Max. payload 100 kg

Technical changes reserved!

Before commissioning

Check the tool trolley for transport damage. Immediately report any damage to the transport company that delivered the tool trolley.

• Open the packaging and carefully remove the tool trolley.
• Remove the packaging material, as well as the pack-aging and transport safety devices (if present).
• Check whether the scope of delivery is complete.
• Check the workshop trolley and accessory parts for transport damage.
• If possible, keep the packaging until the expiry of the warranty period.

ATTENTION!
The device and the packaging are not children’s toys! Do not let children play with plastic bags, films or small parts! There is a danger of choking or suffocating!

Attachment and operation

The workshop trolley is largely assembled, you only need to mount the wheels, the intermediate shelf and the small parts compartment as follows:
Installing the intermediate shelf (Fig. 2 – 4)

• Mount the trolley on a sufficiently large and scratch-proof surface. If necessary, pad the trolley with packaging material to prevent scratching of the painted surfaces.
• First remove the two metal protection brackets (11)
• Open the door of the workshop trolley with a screw-driver and remove the transport safety screws on the underside of the workshop trolley (3). Now remove the toolbox (1) from the workshop trolley (3).
• Turn out the screws (B), washers (C) and hexagonal nuts (D) and put the clipboard (8) in the middle position.
• Reattach the clipboard (8) with the screws (B), washers (C) and hexagonal nuts (D).

Fitting the wheels (Fig. 5)

• Turn the workshop trolley over and mount the wheels as follows.
• Place the castor with brake (5) and castors (6) as described in Fig 4. Line up the holes in the castors with the holes in the trolley.
• Attach the castors to the underside of the trolley using the fork spanner (A) provided.
• Then put the workshop trolley on its wheels.

Fitting the small parts compartment (Fig. 6)

• Secure the small parts compartment (9) with the screws (B) and washers.

Fitting the slip mat (Fig. 6)
Now place the slip mat (2) on the workshop trolley (3) and place the toolbox (1) on it
Workshop trolley (3) and toolbox (1) Locking off (Fig. 8)
The workshop trolley (3) and the toolbox (1) can be locked using the locking bars (7 & 10) and a lock (not included in the scope of delivery).
Workshop trolley (3): Hook the locking bar (7) onto the bottom of the workshop trolley (3) and lock it with a lock (not included in scope of delivery). Toolbox (1): Hook the locking bar (10) into the groove provided on the toolbox (1) and lock it with a lock (not included in the scope of delivery).
Voltage tester operation (200 to 250 V ~)
For detecting AC voltage.
The voltages specified on the voltage tester are nominal voltages.

ATTENTION! Danger to life due to electric shock!

• Only use the voltage tester to check voltage.
• Only use the voltage tester in the voltage range from 200 to 250 volts ~.
• Damaged voltage testers whose function and/or safety is obviously impaired must not be used.
• Only use the voltage tester when it is dry.
• The voltage tester must not be used when exposed to precipitation, e.g. dew or rain.

ATTENTION! Never use the voltage tester as a screwdriver on live system parts.

Before each use:

1. Check the insulation sheath of the voltage tester for damage. Do not use a damaged voltage tester.
2. Check the function of the glow lamp of the voltage tester on a connected socket. Dispose of damaged or malfunctioning voltage testers.

WARNING! Not noticing the light indicator does not guarantee freedom from voltage.
The following factors may affect the perceptibility of the indicator light:

• Unfavorable lighting conditions, e.g. sunlight
• Temperatures outside the range of -10 °C to +50 °C
• Frequencies outside the range of 50 to 500 Hz
•  Unfavorable locations such as on wooden stepladders, insulating floor coverings and in AC networks that are not operationally earthed

To determine whether an AC voltage is present, carry out the following steps:

• Hold the tip of the voltage tester against a contact of the electric lead and
•  touch the other end of the voltage tester with a finger.

If AC voltage is present, the glow lamp lights up.

Cleaning and storage

Cleaning
Risk of damage!
If the trolley is not cleaned properly it may become damaged.

• Do not use an aggressive, abrasive cleaning agent and do not use a solvent, acid or chlorine based cleaning agent.
• Do not use brushes with metallic or nylon bristles and do not use sharp or metallic cleaning utensils such as blades, hard spatulas or similar.
• Use a mild cleaning agent to clean the trolley and a soft, clean towel. Allow the trolley to dry completely after cleaning.
• Remove lubricant and oil with a non-flammable cleaning agent.

Cleaning the voltage tester
If the voltage tester is contaminated during normal use, it can be cleaned with a damp cloth and a household cleaner. Aggressive cleaning agents must not be used for cleaning.

Storage
Attention!
Rust could form if the trolley is stored in a damp location. The functionality or carrying capacity of the trolley could therefore be permanently and irreparably impaired.

• Protect the trolley from moisture, direct sunlight and frost.
• Store the trolley in a dry location.
• Keep the trolley away from children

Voltage tester storage

• Do not expose the voltage tester to direct sunlight.
• If the voltage tester is used in accordance with the operating manual, then no maintenance will be required.
• If the voltage tester does not function properly, send it to the service department for repairs.

Service information
Spare parts and accessories can be obtained from our service center. To do this, scan the QR code on the cover page.

Disposal and recycling

Notes for packaging
The packaging materials are recyclable. Please dispose of packaging in an environmentally friendly manner. Notes on the electrical and electronic equipment act [ElektroG] Waste electrical and electronic equipment does not belong in household waste, but must be collected and disposed of separately!

• Old batteries or rechargeable batteries that are not permanently installed in the old unit must be removed before handing them in! Their disposal is regulated by the battery act.
  Owners or users of electrical and electronic devices are legally obliged to return them after use.

• The end user is responsible for deleting their personal data from the old device being disposed of!

• The symbol of the crossed-out dustbin means that waste electrical and electronic equipment must not be disposed of with household waste.
  Waste electrical and electronic equipment can be handed in free of charge at the following places:

  • Public disposal or collection points (e.g. municipal works yards)
  • Points of sale of electrical appliances (stationary and online), provided that dealers are obliged to take them back or offer to do so voluntarily.
  • Up to three waste electrical devices per type of device, with an edge length of no more than 25 centimeters, can be returned free of charge to the manufacturer without prior purchase of a new device from the manufacturer or taken to another authorized collection point in your vicinity.
  • Further supplementary take-back conditions of the manufacturers and distributors can be obtained from the respective customer service.

• If the manufacturer delivers a new electrical appliance to a private household, the manufacturer can arrange for the free collection of the old electrical appliance upon request from the end user. Please contact the manufacturer’s customer service for this.

• These statements only apply to devices installed and sold in the countries of the European Union and which are subject to the European Directive 2012/19/EU. In countries outside the European Un-ion, different regulations may apply to the disposal of waste electrical and electronic equipment.

www.scheppach.com

EC Declaration of Conformity

Hersteller – manufacturer:
ZHEJIANG KANGTAI ELECTRIC CO., LTD
No. 5 Kangtai Road, Huanghua Industrial District,
Yueqing, Zhejiang, 325605, P.R. China
hereby declares the following conformity under the EU Directive and standards for the following article Marke / Brand / Marque: SCHEPPACH
Art.-Bezeichnung: SPANNUNGSPRÜFER NO.201C
Article name: VOLTAGE TESTER NO.201C

• 2014/29/EU
• 2014/35/EU
• 2014/30/EU
• 2004/22/EG
• 2014/68/EU
• 2011/65/EU*
• 89/686/EWG_96/58/EG
• 90/396/EWG

Standard references:
DIN VDE 0680 Teil 6/04.77

This declaration of conformity is issued under the sole responsibility of the manufacturer.
The object of the declaration described above fulfils the regulations of the directive 2011/65/EU of the European Parliament and Council from 8th June 2011, on the restriction of the use of certain hazardous substances in electrical and electronic equipment.

Warranty

Apparent defects must be notified within 8 days from the receipt of the goods. Otherwise, the buyerís rights of claim due to such defects are invalidated. We guarantee for our machines in case of proper treatment for the time of the statutory warranty period from delivery in such a way that we replace any machine part free of charge which provably becomes unusable due to faulty material or defects of fabrication within such period of time. With respect to parts not manufactured by us we only warrant insofar as we are entitled to warranty claims against the upstream suppliers. The costs for the installation of the new parts shall be borne by the buyer. The cancellation of sale or the reduction of purchase price as well as any other claims for damages shall be excluded.

References

• Kontakt & Service | scheppach | scheppach

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