Honeywell HON 530-E-WG Volume Control Valve User Guide
- June 15, 2024
- Honeywell
Table of Contents
Honeywell HON 530-E-WG Volume Control Valve
Specifications
- Model: HON 530-E-WG 530-E-WG.24
- Serving the Gas: Industry Worldwide
- Edition: 01/2017
General Information
All persons involved with the assembly, operation, and/or maintenance of the volume control valve HON 530 must read and understand all of the following documents:
- Comply with national laws and regulations for all sorts of jobs on gas pressure governors, from planning to maintenance. (In Germany, for instance, DVGW work sheets G 600, G 459/II, G 491, and G 495.)
- Inspection and maintenance intervals depend mostly on operating conditions and the nature and properties of the gas. There are no general rules or recommendations for intervals. For Germany, it is recommended to consider maintenance intervals as stated in DVGW worksheet G 495 initially. However, intervals must be adapted to the requirements of each specific equipment in the mid-term.
- During maintenance, components must be cleaned and checked thoroughly, even if there have not been any unusual observations during operation and/or functional testing. Focus on diaphragms, seals, movable parts, and their bearings. Replace any defective parts with new ones.
- Do not use any spare/wear parts and/or oils & lubricants not specifically recommended in the Honeywell operating and maintenance instructions for spare parts. Honeywell shall not be held liable for any defects or damages attributable to the use of unauthorized parts, lubricants, oils, etc.
- Item numbers mentioned in the specific operating and maintenance instructions correspond with the numbers in the spare parts lists and drawings. Some parts in the lists and drawings are marked with a letter W. It is recommended to always have a reserve of those parts in stock for maintenance purposes. Those spare parts are put together in another separate list at the end of the spare parts list.
Safety Information
In this manual, safety information is highlighted by means of the following signal words and eye-catchers:
- Eye-catcher: Danger to life and limb
- Danger: Danger of damage to property and/or the environment
- Caution: Important additional information
Specific Maintenance Instructions
Under normal circumstances, maintenance jobs may be limited to
the sealing elements of the drive shaft.
Note: Mark the position of the drive shaft (3) with a view to the final control element (16) and in relation to the feather key (2) and the position of the plate (53). (Important during re-assembly.)
Spare Parts
- Spare parts drawing
- Spare parts lists DN 200/200 to DN 250/300
- Spare parts lists DN 250/300 to DN 400/400
Parts for Maintenance Purposes
Refer to the separate list at the end of the spare parts list for spare/worn
parts marked with a letter W.
General information
All persons involved with the assembly, operation, and/or maintenance of volume control valve HON 530 must read and understand all of the following documents:
- Technical product information 530-E-WG – this Honeywell document contains the technical data and dimensions of the equipment as well as instructions concerning construction and mode of operation.
- General operating manual for gas pressure regulators and safety devices – this Honeywell document contains information on assembly and operation as well as general troubleshooting information.
- Operating and maintenance instructions, spare parts 530.24 – this Honeywell document contains more details concerning the installation and operation of volume control valve HON 530. Furthermore, it contains the maintenance instructions and spare parts drawings, and lists of the SSV actuator.
There are national laws and regulations for all sorts of jobs on gas pressure
governors, from planning to maintenance. Be sure to comply. (In Germany, for
instance, DVGW work sheets G 600, G 459/II, G 491, and G 495.)
Inspection and maintenance intervals depend mostly on operating conditions and
the nature and properties of the gas. There are no general rules or
recommendations for intervals. For Germany, we recommend considering
maintenance intervals as stated in DVGW worksheet G 495 in a first instance.
However, in the mid-term, intervals must be adapted to the requirements of
each specific equipment.
During maintenance, components must be cleaned and then checked thoroughly.
This is necessary even if there
have not been any unusual observations during operation and/or functional
testing. Checks must focus, in particular, on diaphragms and seals and all
movable parts and their respective bearings. Any defective parts must be
replaced with new ones. The same applies to O rings removed during
disassembly.
Do not use any spare/wear parts and/or oils & lubricants not specifically recommended in the Honeywell operating and maintenance instructions for spare parts. In the event spare/worn parts and/or lubricants & oils other than those specifically recommended are used, Honeywell shall not be held liable for any defects or consecutive damages attributable to such use of illegal parts, lubricants, oils, etc.
Item numbers mentioned in the specific operating and maintenance instructions
correspond with the numbers in the spare parts lists and drawings.
Some parts in the lists and drawings are marked with the letter “W ”. We
recommend to always having a reserve of those parts in stock for maintenance
purposes.
Those spare parts are put together in another separate list at the end of the
spare parts list.
Safety information
In this manual, safety information is highlighted through the following signal
words and eye-catchers:
- Eye-catcher: used for:
- Danger: Danger to life and limb
- Caution: Danger of damage to property and/or the environment
- Note: Important additional information
Specific maintenance instructions
Under normal circumstances, maintenance jobs may be limited to the sealing
elements of the drive shaft and final control element (bubble-tight shut-off)
and the threads of the spindle and mitre gear.
Dismantling and replacing sealing ring s
-
Use the electric drive to move the valve sleeve to the “UP” position. (Limit switch “UP”
-
Remove screws/bolts (37) to dismount the rotary drive + cover (5).
Note: Mark the position of the drive shaft (3) with a view to the final control element (16) and in relation to the feather key (2) and position of plate (53). (Important during re-assembly.) -
Loosen the cylinder screw in the adjusting nut (4) and remove the nut.
-
Remove the cylinder screws (7).
-
Remove the plate (52) from housing (16) by screwing in two 2 M10 eye bolts.
-
After you removed the cylinder screws (56), pull the bush (58) out of the plate (53).
-
Replace the sealing ring (54). Consider the proper mounting position when fitting: The coil spring must point in the direction of the pressure side.
-
Dismantle the device from the system and place it on its inlet flange. Remove the cylinder screws (29) and pull out the outlet device (34) towards the top.
-
Discard the O rings (28+45) and put in new ones.
-
Loosen the M4 clamping bolts in adjusting the nut (41) and remove the nut. Remove the valve sleeve (40).
Use two M8 eye bolts to pull it out of the device. -
Loosen screws/bolts (47) and remove the ring segment (32). Discard seal elements (43+44) and place new ones.
-
Remove the release sleeve (38). Use two M6 eye bolts to pull it out of the device. Discard the O ring (64), compensating ring (62), guide ring (61) and sealing ring (63) cpl. with support ring (60). Use new ones.
-
Clean the grease chamber (48) and fill with new lubricant (48).
Note: Mark the position of the spindle (23) to bush 2 (26). (Important during re-assembly.) -
Loosen the cylinder screws (25) in bush 2 (26), and pull out bush 2. Remove and clean the feather key (24).
-
Screw out the cylinder screws (20) and pull out bush 1 (22). Remove the spindle (23).
Checking components, assembly
Clean ALL the components. Find and grease all components mentioned in lubricant table 2.4 before you put them back in. Grease ALL screws + bolts before you put them back in. Consult table 2.5 for tightening torques MA.
Caution: Check the thread and feather key groove of the spindle (23): Worn?- The sides of the thread must be smooth – no score marks.
- The unit consisting of the spindle + rotary drive must not show any axial play.
- The spindle must screw easily into the rotary drive.
- Lubricate the spindle (23), an internal thread of the rotary drive (15), feather key (24), and key-feather groove generously.
-
Insert spindle (23) into rotary drive (15). Screw down bush 1 (22) onto the rotary drive. Place feather key (24) into the groove on the spindle (23). Place bush 2 (26) on top. Use the cylinder screws (25) and safety washers (27) to tighten everything.
Note: Turn the drive shaft (3) to move the spindle (23) up and/or down to the mark. The marks on the axle (3) and plate (53) must match. -
Pull the special washer (31) over the spindle (23).
-
Place the compensating ring (62) in the pit of the main valve body (16) provided for that purpose.
-
Grease and place the new O ring (64), and GT ring/O ring (63) cpl. with support rings (60) and guide rings (61) into the groove of the release sleeve (38). (Don’t forget to clean the groove.) Fill the grease chamber (48) with lubricant.
-
Grease and place the Glyd ring (43) and O ring (44) in the grid plate (38). Use the screws (47) to fix the ring segment (32) to the grid plate.
-
Before you mount them: pull the grid plate (38) over the valve sleeve (40).
-
Use eye bolts to insert the valve sleeve (40) and grid plate to the final control element (16).
Danger: Risk of accidents. Secure the grid plate against slipping. -
Use the special washer (33) and adjusting nut (41) t fix the valve sleeve to the spindle (23). Tighten well. Tighten the M4 clamping bolts to fix the adjusting nut (41).
-
Put the device right side up again. Clean, grease, and replace the lower axial bearing.
-
Note Be sure to mount the shaft washer (49) and housing washer (51) the right way.
-
Place the plate (52) and fix to housing (16).
-
Now, mount the upper axial bearing. Be sure to mount the shaft washer (49) and housing washer (51) the right way.
-
Tighten the adjusting nut (4) LIGHTLY and fix with a cylinder screw.
-
Set the electric drive to the end bearing position “UP”, place the cover (5), and mount it onto the drive shaft (3). (Don’t forget to grease the shaft.)
-
With this procedure, it will not be necessary to adjust the limit switches of the electric drive.
Tightening torques MA
DN
| Tightening torques MA in Nm
---|---
Screws & bolts – item no.
7| 10| 13| 18| 20| 25| 29| 35| 37| 41| 47| 56
200/200|
190
|
20
|
12
|
20
|
30
|
10
|
350
|
45
|
45
|
35
|
5
|
4
200/250 (VS200)
200/300 (VS200)
250/250 (VS200)
250/300 (VS200)
250/400 (VS200)
300/300 (VS200)
300/300| 350| 80| 40| 40| 40| 8| 510| 45| 45| 50| 8| 4
400/400| 1100
Lubricants
| Components | Lubricants | HON part no. |
|---|
Spindle (23)
Feather key (24) (Grease well!)
Valve sleeve (40), grease chambers (48),
thrust bearings (49 – 51)
|
Silicone grease
|
27052
Seal elements (Grease lightly!) and all the fastening screws|
Silicone grease
|
27081
Spare parts drawing HON 530-E-WG
Details
Spare parts list HON 530-E-WG DN 200/200 through DN 250/300
Parts should be held in stock for maintenance purposes.
Spare parts list HON 530-E-WG DN 250/400 through DN 400/400
Parts for maintenance purposes DN 200/200 through DN 250/300
DN 250/300 through DN 400/400
FAQ
- Q: What are the recommended maintenance intervals for the volume control valve HON 530?
- A: The inspection and maintenance intervals depend on operating conditions and the nature and properties of the gas. There are no general rules or recommendations for intervals. For Germany, it is initially recommended to consider maintenance intervals as stated in DVGW work sheet G 495. However, intervals must be adapted to the requirements of each specific equipment in the mid-term.
- Q: Can I use spare parts and lubricants not specifically recommended by Honeywell?
- A: No, it is important to use only spare/wear parts and oils & lubricants specifically recommended in the Honeywell operating and maintenance instructions for spare parts. The use of unauthorized parts, lubricants, oils, etc., may result in defects or damages for which Honeywell shall not be held liable.
For More Information
To learn more about Honeywell’s Advanced Gas Solutions, visit
www.honeywellprocess.com or contact your
Honeywell account manager GERMANY
Honeywell Process Solutions
- ADDRESS: Honeywell Gas Technologies GmbH Osterholzstrasse 45 34123 Kassel, Germany
- Tel: +49 (0)561 5007-0
- Fax: +49 (0)561 5007-107
HON 530-E-WG.24 2017-01
© 2017 Honeywell International Inc.
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