Winsen MC106 Catalytic Flammable Gas Sensor User Manual
- June 15, 2024
- Winsen
Table of Contents
Catalytic Flammable Gas Sensor
(Model: MC106）
User’s Manual
Version: 1.3B
Valid from: 2021-7-16
Zhengzhou Winsen Electronics Technology Co., Ltd
Statement
This manual copyright belongs to Zhengzhou Winsen Electronics Technology Co.,
LTD. Without the written permission, any part of this manual shall not be
copied, translated, stored in database or retrieval system, also can’t spread
through electronic, copying, record ways.
Thanks for purchasing our product. In order to let customers use it better and
reduce the faults caused by misuse, please read the manual carefully and
operate it correctly in accordance with the instructions. If users disobey the
terms or remove, disassemble, change the components inside of the sensor, we
shall not be responsible for the loss.
The specific such as color, appearance, sizes …etc., please in kind prevail.
We are devoting ourselves to products development and technical innovation, so
we reserve the right to improve the products without notice. Please confirm it
is the valid version before using this manual. At the same time, users’
comments on optimized using way are welcome.
Please keep the manual properly, in order to get help if you have questions
during the usage in the future.
MC106 Catalytic Flammable Gas Sensor
Product
MC106 adopts catalytic combustion principle, and its two arms ofelectric
bridge consists of a test element and a compensateelement. The resistance of
the test element rises once it meetsthe combustible gases, in the same time,
the output voltage of the bridge changes and the voltage variation rises in
directproportion to the gas concentration. The compensate element,as a
conference, has the function of compensating temperatureand humidity.
Features
Bridge output voltage in linear
Fast response Good repeatability and selectivity Resist H2S poisoning &
organosilicone.
Main Applications
It is widely used in non-industrial occasions to detect the concentration of
natural gas, LPG, coal gas and alkanes.
It is also used in combustible gas leakage alarm system, combustible gas
detector and gas concentration meter and so on.
Parameters:
| Model | MC106 |
|---|---|
| Sensor Type | Catalytic Type |
| Standard Encapsulation | Plastic |
| Working voltage(V) | 2.5±0.1 |
| Working current(mA) | 150±10 |
| Sensitivity(mV) | 1% CH4 |
| 1% C3H8 | 30～70 |
| Linearity | ≤5% |
| Measuring range(%LEL) | 0～100 |
| Response Time (90%) | ≤10s |
| Recovery Time (90%) | ≤30s |
| Working Environment | -10～+55℃ <95%RH |
| Storage Environment | -25～+70℃ <95%RH |
| Lifespan | 5 years |
Sensitivity and Response Feature
Changing of output signal at
different temperature
Changing of output signal at
different humidity
Changing of output signal with different voltage supplying
Long-term Stability
The drift in air per year is within ±2mV, in 1%CH4 is within ±2mV. For a short
period storage (in 2 weeks), the sensor need be galvanical continuously for 8
hours to reach stability. For long period storage (one year), it need 48
hours.
Cautions
-
Following conditions must be prohibited
1.1 Exposed to organic silicon steam
Sensing material will lose sensitivity and never recover if the sensor absorbs organic silicon steam.
Sensors must avoid exposing to silicon bond, fixature, silicon latex, putty or plastic contain silicon environment.
1.2 High Corrosive gas
If the sensors are exposed to high concentration corrosive gas (such as H2S, SOX , CI2, HCI etc.), it will not only result in corrosion of sensors structure, also it cause sincere sensitivity attenuation.
1.3 Alkali, Alkali metals salt, halogen pollution
The sensors performance will be changed badly if sensors be sprayed polluted by alkali metals salt especially brine, or be exposed to halogen such as fluorine.
1.4 Touch water
Sensitivity of the sensors will be reduced when spattered or dipped in water.
1.5 Freezing
Do avoid icing on sensor’s surface, otherwise sensing material will be broken and lost sensitivity.
1.6 Applied higher voltage
Applied voltage on sensor should not be higher than stipulated value, even if the sensor is not physically damaged or broken, it causes down-line or heater damaged, and bring on sensors’ sensitivity characteristic changed badly.
1.7 Pins connection
When the sensor is connecting to the circuit, one of detection part pins and one of compensation part pins connects as the signal output. The other pin of detection part connects negative electrode, while the other pin of compensation part connects positive electrode. The part with “D” mark on the sensor bottom is the detection one, the other part with “C” mark is the compensation one. -
Following conditions must be avoided
2.1 Water Condensation
Indoor conditions, slight water condensation will influence sensors’ performance lightly. However, if water condensation on sensors surface and keep a certain period, sensors’ sensitive will be decreased.
2.2 Used in high gas concentration
No matter the sensor is electrified or not, if it is placed in high gas concentration for long time, sensors characteristic will be affected. If lighter gas sprays the sensor, it will cause extremely damage.
2.3 Long time storage
The sensors resistance will drift reversibly if it’s stored for long time without electrify, this drift is related with storage conditions. Sensors should be stored in airproof bag without volatile silicon compound. For the sensors with long time storage but no electrify, they need long galvanical aging time for stability before using. The suggested aging time is 24 hours at least if the storage time is more than half an year.
2.4 Long time exposed to adverse environment
No matter the sensors electrified or not, if exposed to adverse environment for long time, such as high humidity, high temperature, or high pollution etc., it will influence the sensors’ performance badly.
2.5 Vibration
Continual vibration will result in sensors down-lead response then break. In transportation or assembling line, pneumatic screwdriver/ultrasonic welding machine can lead this vibration.
2.6 Concussion
If sensors meet strong concussion, it may lead its lead wire disconnected.
2.7 Usage Conditions
For sensor, handmade welding is optimal way. The welding conditions as follow:
- Soldering flux: Rosin soldering flux contains least chlorine
- Homothermal soldering iron
- Temperature:＜350℃
- Time: less than 5 seconds
If disobey the above using terms, sensors performance will get worse.
Tel: 86-371-67169670/67169097
Fax: 86-371-60932988
Email: sales@winsensor.com
References
- Winsen Gas Sensor_CO2 Sensor_Air Quality Sensor_Dust Sensor_CO Sensor-Winsen Electronics
- Winsen Gas Sensor_CO2 Sensor_Air Quality Sensor_Dust Sensor_CO Sensor-Winsen Electronics
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