RATTAN 500W Electric Bike for Adults Electric Bicycles Mountain Ebike 48V User Manual

June 15, 2024
RATTAN

RATTAN 500W Electric Bike for Adults Electric Bicycles Mountain Ebike 48V

RATTAN-500W-Electric-Bike-for-Adults-Electric-Bicycles-Mountain-Ebike-48V-
product

Thanks for your Compass Ebike purchase

We really appreciate your business cooperation with us and we wish you a good time with the ebike.
Please feel free to contact us if there is any questions about the bike.
Contact details

WARNING

Rattan Ebike LLC assumes no liability for any harm, injury, or death of the rider.

Congratulations on your purchase of a new Rattan Ebike! The bike comes 85% assembled and here is the guide to help you get familiar with your new bike in unboxing. The bike may need adjustments in this process as shipping can sometimes be bumpy. We recommend an adjustment and inspection by a reputable, certified bicycle mechanic before the first ride.
Please read the whole manual patiently before you use the new electric bike
·do not modify or disassemble the original electrical components of the bike.
This manual is not intended to be used as a detailed service manual. Please feel free to contact us if there is anything you would like to know. Rattan Ebike recommends a comprehensive security check before the bike begins its first travel.
Any of the above will invalidate the warranty and even bring hurt to you. There will be some risks during the process of experiencing the bike.
For technical assistance or warranty claims contact Rattan Ebike at

MAIN PARTS INTRODUCTION

RATTAN-500W-Electric-Bike-for-Adults-Electric-Bicycles-Mountain-Ebike-48V-
fig-1

ASSEMBLY INSTRUCTIONS

Front fork

RATTAN-500W-Electric-Bike-for-Adults-Electric-Bicycles-Mountain-Ebike-48V-
fig-2

  1. Loosen the hub screws to make enough space for the fork.
  2. The two feet of the front fork must be aligned with the hub screws position before the fork can be installed.
  3. Tighten the screws

Handlebar

RATTAN-500W-Electric-Bike-for-Adults-Electric-Bicycles-Mountain-Ebike-48V-
fig-3

  1. Tighten the screws on the stem
  2. Loosen the screws on the handlebar,
  3. Hold the handlebar in the middle of the joint, tighten the screws.

Headlight

RATTAN-500W-Electric-Bike-for-Adults-Electric-Bicycles-Mountain-Ebike-48V-
fig-4

  1. Unscrew the screw for the headlight
  2. Place the headlight in the right position, then tighten the screw.

Pedal

RATTAN-500W-Electric-Bike-for-Adults-Electric-Bicycles-Mountain-Ebike-48V-
fig-5

  1. “L” indicates the left side, and “R” indicates the right side.
  2. Make sure to tighten the screws to connect the pedals and cranks.
  3.  Twist to the left when installing the left side and twist to the right when installing the right one.

Battery

RATTAN-500W-Electric-Bike-for-Adults-Electric-Bicycles-Mountain-Ebike-48V-
fig-6

  1. place the battery on the bike
  2. Turn the key to lock/unlock the battery on the bike according to the position attached to the battery as the picture shows.

Charge the Ebike without removing the battery Or Remove the battery, and charge it.

ADJUSTMENT

Seat post

RATTAN-500W-Electric-Bike-for-Adults-Electric-Bicycles-Mountain-Ebike-48V-
fig-7

  1. Search for a comfortable height of saddle by sitting on the saddle with your feet on the ground.
  2. The height of the Saddle should not be pulled higher than the safety tick marks on the Saddle Post.
  3. Then please lock the seat post clamp tightly.

Brake

RATTAN-500W-Electric-Bike-for-Adults-Electric-Bicycles-Mountain-Ebike-48V-
fig-8

  1. Make sure the brake disc is in the middle of the two brake pads.
  2. Adjust the brake tension according to your riding habits. Loosen the screw and adjust the brake wire to the suitable brake tightness. Loosen the screws to adjust the brake disc(abnormal noise or brake stuck.

Derailleur

  1. Adjust the screw on the shifting wire when it is hard to switch the shifter.
  2. Loose screw 1 slightly when the shifter cant switch to the 7th gear; on the contrary, if it cant gear down to the 1st level, loose screw 2 slightly and try again.
  3. Loosen screws 1 and 2 to make the derailleur move slightly away from the rim in case of the chain rubs the tire.
  4. Tighten the screw when the shifter can`t switch to the highest gear.

PREPARING TO RIDE

Serial number

There is a serial number attached on the head tube or on the bottom axis connecting the pedals as shown in the following picture. Please take a picture once you receive the bike. You may be asked for a picture of your bike’s serial number as a part of warranty requests and may also be asked to provide this number to law enforcement provided that your bike is stolen.

check

  • Make sure all components are tightened. Adjust the height of the handlebar and the seat post. DO NOT raise it above the safety line.
  • Make sure the brakes can cut off the power supply to the motor, and whether it is sensitive and reliable.
  • Make sure the front and rear axle nuts are tightened.
  • Make sure the display, brakes and lights can work properly.
  • Make sure the chain is tight.
  • Make sure the pedals and all the connection parts are firm and do not lose, and that the crank is flexible without jamming.
  • Make sure the front and rear tire pressure and tire wear are suitable for your journey ahead.
  • Make sure the throttle works well without jamming, and whether it feels tight or loose when pressing the throttle.
  • Make sure the battery has been locked.

RIDING GUIDANCE

Three modes

Pedal Mode

  • This mode does not require any power. It allows the E-bike to work as another regular bike.
  • You will be automatically switched to this mode when the battery dies while riding.

Electric Mode

  • Turn on the display and press the throttle slowly to get started.
  • When the throttle is slow, the riding speed will gradually drop until the power is off.

Pedal Assist Mode

  • Accelerate slowly and use the pedal assist at the beginning of riding.
  • When riding against the wind or climbing the hill, avoid using the pedal assist to protect the battery.

Display

Material&Dimension

  • Material
  • Caser and Cover and Press button: ABS,
  • LCD window: PMMA
  • Outside and mounting dimensions(mm)
  • Press button outside and mounting dimensions(mm)

Installation

  • Install the display in the middle of the handlebar, then adjust it to a suitable angle, and install the press button to the left side of the handlebar.
  • Power off the device, and connect the device to the controller.
  • Power on

Overview of GD06

  1. 5s protocol:
    Equipped with independent press buttons

  2. Speed:
    Real-time SPEED

  3. kmh/mile:
    Kmh/MPH according to habit

  4. Battery level:
    Indicates the battery level in real-time

  5. Headlight control:
    Press the button to power on/off

  6. Backlight adjustment:3-level adjustment

  7. Assist level:
    From 0 to 5, press the button to change the assist level, 0-no assist, default value

  8. Distance:
    ODO/Trip/Driving duration

  9. Error code:
    Please refer to Appendix Table 1 for the definition

  10. 6km mode:
    In this mode, it will display “WALK” on the screen

  11. Parameter setting:
    Set parameters, such as wheel size, speed limit etc

Presentation of screen

  1. Battery level: 5 levels, voltage interval could be customized
  2. Speed: Real-time SPEED
  3. Speed unit: Kmh/MPH
  4. 6km mode
  5. Assist level: actual assist level 0~5. 6) Headlight icon: indicates when the headlight and backlight are on
  6. Distance: Trip/ODO
  7. Driving Duration

Press button definition
GD06 uses an independent press button, in total three buttons:

RATTAN-500W-Electric-Bike-for-Adults-Electric-Bicycles-Mountain-Ebike-48V-
fig-15

Operation instructions

Power ON/OFF
When the power is off, Long press ( MODE ) for 3 seconds, and the screen will display all contents and start to the normal working mode, and the controller will be turned on When the power is on, Long press ( MODE) during 3 seconds, the screen will be powered off, and the controller will be turned off. If no operation on the bike and the display for 10 minutes (time could be set), the display will turn off automatically, in this case, no power consumption for both the display and controller.

ODO/TRIP
Long press (UP )and (MODE) switch different speed information, Real-time speed( SPEED)→ Max speed( MAX SPEED)→Average speed( AVGSPEED)

ODO/TRIP/ Driving Time/Error Code
Short press(MODE) to switch ODO/TRIP/ Driving Time/Error Code Trip(Single trip distance)→ODO(Accumulated distance) →TM(Driving Time)→REE(Error Code).

Assist level
Short press (UP)or (DOWN) to change the assist level, the default value is level 1

Headlight control
Long press(UP) for 3 seconds to turn on/off the headlight.

6km mode
When the bike is stopped, the long press(DOWN), will enter 6km/h mode, the speed will be 4.5~7.5km/h according to different road conditions, “WALK” will show up on the screen, long press again or short press, will quit 6km/h mode. Long press or short press could be customized by clients.

Parameter setting

  • When the display is powered on, long press(UP) and(DOWN), will enter parameter setting mode, in this mode, can change parameter values, long press again and will quit parameter setting mode or no operation during 10s will also quit this mode.
  • n parameter setting mode, short press(UP) / (DOWN) will change the parameter value, and short press(MODE) will save the current value and switch to the next parameter.
  • P01-back light lightness: short press(UP) / (DOWN)will switch from 1 to 3, Level 3 is lightest. Level 2 is the default value.
  • P02-kmh/MPH:
  • Short press(UP) /(DOWN) to Switch kmh/MPH.
  • P03-Working voltage: short press (UP)/ (DOWN)to switch 48V.
  • P04-Auto shutdown time: short press(UP) /(DOWN) to switch from 0 to 60, it is the time(in minutes) to shut down the screen automatically if no operation 0 means never shuts down, the Default value is 10 minutes
  • P05-Number of Assist levels:
  • Short press (UP)/(DOWN) to change level 3->5->9. 3: 3 assist levels
    • 5: 5 assist levels
    • 9: 9 assist levels
  • P06-Wheel size selection: short press(UP) /(DOWN) to switch wheel size,step:16 inches,20 inches,22 inches,24 inches,26 inches,700C,28 inches.
  • P07-Number of magnets for speed sensor: short press(UP) / (DOWN)to switch from 1 to 15.
  • P08-speed limit: short press (UP)/ (DOWN)to set the speed limit from 10 to 41km/h.
  • This feature is reserved: display P09, invalid.
  • This feature is reserved: display, invalid.
  • P11-assist sensitivity setting: short press(UP) / (DOWN)to switch from 1 to 24.
  • P12-assist starting power setting: short press(UP) /(DOWN) to switch from 0 to 3.
  • P13-Assist magnetic disc types short press (UP)/(DOWN)to switch from 5->6->8->10->12, different numbers of magnets.
  • P14-Current limit for the controller : short press(UP) / (DOWN)to switch from 1 to 20A
  • This feature is reserved: display P15, invalid.
  • P16-Reset ODO distance: long press(UP) for 5 seconds.
  • P17-The signal direction of the booster sensor: short press (UP)/(DOWN) to switch from 0 to 1; 0: Booster signal;1Power signal negative.
  • P18-Shift gears with gear: short press(UP) /(DOWN) to switch from 0 to 1; 0: Don’t shift gears;1: Shift gears.
  • P19- Throttle the 6KM function: short press (UP)/ (DOWN) to switch from 0 to 1; 0:Turn to the normal;1:Throttle 6Km.

Specifications

  • Power supply: 24V,36V,48V
  • Rated current: 10mA
  • Max current: 30mA
  • Leakage current after power off  <1uA
  • Current supply to controller: 50mA
  • Working Temperature: -10~60ȭ
  • Storage temperature: -20~70℃

Error code definition
When an error appears, GD06 will notice users with different codes,
please refer to Table 1 for different codes:

Notices
Power on and power off must keep an interval of at least 3 seconds, please don’t press the “MODE ” button frequently when it is powered off. When the temperature is under -10ȭ, the screen will be a little darker than normal, when the temperature increases, the screen can go back to normal.

FAQ

  • Q: Why I can not power off?
  • A: Please check the connection between the display and the controller.
  • Q: What can I do if an error code displays?
  • A: Find the nearest shop to get a repair. We offer
  • 1 year of warranty for quality issues except the frame is broken.

Version
This is a universal manual for GD06. It could be customized by each client. Please confirm all details before purchasing.

OPERATING SAFETY

  1. This Ebike will power off when braking. It ensures the safety of riding.
  2. Do not carry people in the rear seat. The weight limit of the rear seat is 25kg.
  3. Do not ride exceed the speed limit set by the local traffic laws. Comply with the CLASS 1 maximum speed limit: 20MPH.
  4. Always wear a helmet that meets the standards and make sure you have the necessary protection to ensure safety when riding the Ebike,
  5. Turn on the headlight when riding at night. Using the headlight for a long time will consume part of the electric energy and reduce the mileage.
  6. Avoid pressing the throttle frequently and rapidly to start the Ebike when stationary to extend the service life of the motor, battery and electrical components.
  7. Turn off the display when parking or leaving the Ebike to prevent accidents caused by accidentally turning the throttle and the Ebike suddenly moving.

Recommendation: Press the throttle slowly for safety.

TROUBLESHOOTING

  • The battery cannot be charged, the display shows
    an abnormal battery power. Use a multimeter to check if the battery still has voltage. Check if the charger indicator is normal. (Red light means charging, green light means fully charged) The battery case is damaged, stop using the battery and contact us.

  • The brakes make abnormal noise.
    Adjust the brake pads or brake discs, as we noted in the picture above.

  • The rear wheel motor makes an abnormal noise.
    Lift the rear wheel off the ground and press the throttle to see if the rear works. Then contact us with a video for further solutions.

  • The derailleur is pressed or the chain falls.
    Try to strengthen or adjust the derailleur (refer to the relevant part above)

  • Can I refit the bike?
    The bike can be disassembled and refitted. But our warranty will not cover any bike problems after the refit.

  • The tires got flat or could not be inflated.
    The tires will not be filled with air. Ride the bike after inflating the tires. (The pumping range is 17-18 psi) Please check if there is a hole at the inner tube and if there is something sharp puncturing the inner tube.

  • The Ebike comes without keys.
    The keys are hung on the wires in front of the handlebar, Check the wires in front of the handlebar and see if it falls into the box.

  • It looks like the oil leaks from the front fork.
    This is a normal phenomenon that occurs after a bicycle has been used for a period of time.

  • Can people sit in the back seat?
    The maximum loading of the back seat is 25kg. It is prohibited to sit on it.

  • Water leak into the display
    Do not ride on rainy days, and it is forbidden to ride in heavy rain. Add protection to the display if you ride in rainy days. The warranty will not cover the display problems caused by water damage.

  • need to return the bike, what should I do?
    We only accept returns with the original package. Any returns without the original package will not be accepted.

  • The bike won’t turn on
    Make sure the battery has been fully charged. Make sure the key on the battery is turned to the ON position. Reconnect the display cable to see if it could work.

Safety
Please check before riding

  1. Check if all the fasteners and accessories are well-tightened.
  2. Check if the front and rear axles are secure to ride.
  3. Check if the handlebar and stem are loose
  4. Check if the tire pressure exceed the recommended one marking on the side of tire walls.
  5. Check if the brake is tightened enough
  6. Check if the seat post is higher than the safety tick marks on it.
  7. Check if the total weight the bike carries is higher than 300, that’s the maximum weight capacity of the bike.

Maintaining your bike

Battery Maintenance

  • Fully charge the battery for the first use. (more than 6 hours)
  • Do not use the battery at a low power level.
  • Must use the specified charger for charging.
  • Do not charge the battery at high temperatures (over 212
  • Fahrenheit/100°C). Charge at the ventilating place.
  • If the battery is not in use for a long time, charge the battery at least once a month to keep the battery active.
  • Keep the battery away from water or any other liquid.
  • Turn off the battery when not in use.
  • Fully charge the battery before use each time. It will extend the battery life.
  • If there are problems with the battery, do not charge it anymore and contact us for further solutions.

Frame Maintenance

  • Pay attention to the frame maintenance. Wipe the bike and keep it dry.
  • Any merchandise with electrical components is not recommended to be exposed to water and the warranty of the Rattan does not cover water damage. So please try not to store or use the bike in wet condition.

Brake Maintenance

  • Check brake pads regularly.
  • Check the brake disc regularly to prevent deform.
  • If it is a hydraulic brake, check regularly to see if any oil leakage.
  • Clean the brake regularly.

Motor Maintenance

  • Do not try to disassemble the motor.
  • If there is any problems with the motor, contact Rattan with a video.

Tire Maintenance

  • Check regularly to prevent air leaks.
  • Check spokes regularly.

Derailleur Maintenance

  • Check the rear derailleur regularly to see if it changed to every gear (contact us for the video about how to adjust the shifter).
  • Check the rear derailleur guard to see whether it bent to affect the derailleur or not.

Warranty & Disclaimer

The main parts of the warranty provisions


Component

| Warranty period| Performance failure| ****

Remark

---|---|---|---


Front fork handlebar

| ****

1year

| ****

Natural sealing off.

Fracture key parts crack.

| ****

Except for damage caused by riders




Motor

| ****



1year

| Internal gear break.

Bearing broken.

The wheel

hub shell is cracking.

Coil burned.

Magnets off.

Clamping stagnation or having strange noise

| ****



Except for damage caused by the rider


charger

| ****

1year

| ****

Doesn`t work

| ****

Disassembled personally will not be replaced.


controller

| ****

1year

| Short circuit or open circuit.

Burnout.

Mousse tube damaged

| ****

Disassembled personally will not be replaced.


Battery

| ****

1year

| ****

Not working

| ****

Disassemble personally will not be replaced.


Display

| ****

1year

| ****

Not working

| ****

Disassemble personally will not be replaced.

The battery warranty does not include damage from power surges, use of 3rd party charger, improper maintenance or other such misuse, normal wear, or water damage (including rust). Accessories sold on rattanebike.com are not covered under warranty (except in cases of shipping damages). Stolen bikes are not covered under warranty. Necessary precautions must be taken to ensure the bike and battery are not exposed to severe weather conditions. Exposure to very wet, hot, or cold conditions may invalidate the warranty. Items including the chain, tires, wheels, tubes, battery handle, brake pads, cables and housing, grips, and spokes are considered wear items. These items wear down with normal use and are not covered under warranty. We will replace any parts deemed to have been damaged during shipping. Shipping damage must be reported to Rattan Ebike within 14 days of shipment arrival. This applies to all products including bikes and accessories. You will NOT be refunded as compensation for your time or efforts in replacing damaged parts. Replacement parts will not be sent until photographic evidence has been provided to Rattan Ebike. Rattan Ebike may request additional documentation (such as video) to assist with accurately diagnosing the problem and processing the warranty claim.

Services
If you notice any problems under the warranty with your bike, please contact us at info@rattanebike.com with the Following Information:

  1. The platform of the purchase, such as Amazon, Brand Store, etc. (If purchased on Amazon, Please also include the seller name on your order) Order number/ID
  2. The email and shipping address you used when placing the order Pictures/Short videos of the problems and a brief description of the problems

DISCLAIMER

Ebike performance will vary with rider weight, cargo weight, rider /cargo shape (both contribute to drag), terrain, tire pressure, brake adjustment, throttle vs PAS usage, pedal power, battery charge level, ambient temperature and wind conditions.
Rattan Ebike should be operated in accordance with the Rattan Ebike manual provided with the bike. The warranty will be activated automatically from the date of shipment in a period of one year when Rattan Ebike is used in accordance with the user manual. All other obligations and conditions or liabilities, including obligations for consequential damages, are hereby excluded. Damage caused by failing to adhere to instructions and warnings issued by Rattan Ebike is not covered under warranty.

  • We will replace any parts deemed to have been damaged during shipping. Shipping damage must be reported to Rattan Ebike within 14 days of shipment arrival. This applies to all products including bikes and accessories. You will NOT be refunded as compensation for your time or efforts in replacing damaged parts.
  • Replacement parts will not be sent until photographic evidence has been provided to
  • Rattan Ebike. Rattan Ebike may request additional documentation (such as video) to assist with accurately diagnosing the problem and processing the warranty claim.
  • For warranty services, please contact Rattan Ebike online support by email at info@rattanebike.com. Bikes or parts returned without proper documentation may result in delayed service or denied warranty coverage. All unauthorized returns will be refused.
  • Damage as a result of an accident is not covered under this warranty, and Rattan Ebike is not responsible for the repair or replacement of damaged bikes or parts.
  • Rattan Ebike reserves the right to change its warranty at any time and without notice.
  • Under no circumstances is Rattan Ebike responsible for any damage resulting from damaged, defective, or improperly secured parts. This includes but is not limited to, damage to personal property, personal injury, or death.

Thanks for shopping with us. Let’s keep riding to keep our planet clean and green. www.rattanebike.com.

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