BORMANN BCD2505 Cordless Impact Drill Instruction Manual

: June 4, 2024
: BORMANN

Table of Contents

GENERAL SAFETY RULES
SPECIFIC SAFETY RULES
SYMBOLS
IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY
FUNCTIONAL DESCRIPTION
OPERATION
CHARGING
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BCD 2505 BORMANN BCD2505 Cordless Impact Drill BORMANN
BCD2505 Cordless Impact Drill - Fig

www.BormannTooIs.com

GENERAL SAFETY RULES

(FOR ALL BATTERY-OPERATED TOOLS)
WARNING: Read and understand all instructions. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious personal injury.

Work Area

Keep your work area clean and well-lit.
Cluttered benches and dark areas invite accidents.
Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gasses,or dust. Power tools create sparks that may ignite the dust of fumes.
Keep bystanders, children, and visitors away while operating a power tool. Distractions can cause you to lose control.
Electrical Safety
Battery-operated tools with integral batteries or a separate battery pack must be recharged only with the specified charger for the battery. A charger that may be suitable for one type of battery may create a risk of fire when used with another battery.
Use battery-operated tools only specifically designated battery packs. The use of any other batteries may create a risk of fire.
Personal Safety
Stay alert, watch what you are doing, and use common sense when operating a power tool. Do not use too! while tired or under the influence- ce of drugs, alcohol,or medication.A moment of inattention while operating power tools may result in serious personal injury.
Dress property. Do not wear loose clothing or jewelry, contain long hair. Keep your hair, clothing, and gloves away from moving parts. Loose clothes jewelry or long hair can be caught in moving parts.
Avoid accidental starting. Be sure the switch is in the locked or off position before inserting the battery pack. Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on invites accidents.
Remove adjusting keys or wrenches before putting the tool on. A wrench or a key that is left attached to a rotating part of the tool may result in personal injury.
Do not overreach. Keep proper footing and balance at all times. Proper footing and balance: enable better control of the tool in unexpected situations.
Use safety equipment. Wear eye protection. Dust masks, non-skid safety shoes, hard hat, or hearing protection must be used for appropriate conditions.
Tool Use and Care
Use clamps or another practical way to secure and support the workplace to a stable platform. Holding the work by hand or against your body is unstable and may lead to loss of control.
Do not force tools. Use the correct tool for your application. The correct tool will do the job better and safer at the rate for which it is designed.
Do not use tool if the switch does not turn it on or off. A tool that cannot be controlled with the switch is dangerous and must be repaired.
Disconnect the battery pack from the tool or place the switch in the locked or off position before making any adjustments, changing accessories, or storing the tool. Such preventive safety measures reduce the risk of starting the tool accidentally.
Store idle tools out of reach of children and other untrained persons. Tools are dangerous in the hands of untrained users.
When the battery pack is not in use. keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause sparks, bums, or a fire.
Maintain tools with care. Keep cutting tools sham and clean. Properly maintained tools with sharp cutting edges are less likely to bind and are easier to control.
Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the operation of the tool. if damaged, have the tool serviced before use. Many accidents are caused by poorly maintained tools.
Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may create a risk for injury when used on another tool.
SERVICE
Tool service must be performed only by qualified repair personnel. Service or maintenance performed by unqualified personnel may result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow the instructions in the Maintenance section of this manual. Use of unauthorized parts or failure to follow Maintenance instructions may create a risk of shock injury.

SPECIFIC SAFETY RULES

DO NOT let comfort or familiarity with the product (gained from repeated use) replace strict adherence to cordless drill safety rules. If you use this tool unsafely or incorrectly, you can suffer serious personal injury.

Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator.
Be aware that this tool is always in operating condition Because it does not have to be plugged into an electrical outlet.
Always be sure you have a firm footing.
Be sure no one is below when using the tool in high locations.
Hold the tool firmly.
Keep hands away from rotating parts.
Do not leave the tool running. Operate the tool only when hand-held.
Do not touch the drill bit or the workpiece immediately after operation; they may be extremely hot and could burn your skin.
Some material contains chemicals that may be toxic. Take caution to prevent working dust inhalation and skin contact. Follow material supplier safety data.

SYMBOLS

The followings show the symbols used for the tool.
V………………..Volts
No…………no load speed
………………direct current
…./min ………………revolutions or reciprocation per minute

IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY

Before using the battery cartridge, read all instructions • and cautionary markings on (1)battery charger, (2)battery, and (3) products using the battery.
Do not disassemble the battery cartridge.
If the operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible bums and even an explosion.
If electrolyte gets into your eyes, rinse them out with clean water and seek medical attention right away. It may result in loss of your eyesight.
Always cover the battery terminals with the battery cover when the battery cartridge is not used.
Do not short the battery cartridge:
(1) Do not touch the terminals with any conductive material.
(2) Avoid storing battery cartridges in a container with other metal objects such as nails, coins, etc.
(3) Do not expose the battery cartridge to water or rain. A battery short can cause a large current flow, overheating, possible bums, and even a breakdown.
Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50 L (122 F).
Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.
Be careful not to drop or strike the battery.

IMPORTANT SAFETY INSTRUCTIONS FOR CHARGER

Before using the battery cartridge, read all instructions and cautionary markings on (1) the battery charger, (2) the battery, and (3) the products using the battery.
CAUTION: To reduce the risk of injury, charge only the most rechargeable batteries. Other types of batteries may burst, causing personal injury and damage.
Non-rechargeable batteries cannot be charged with this battery charger.
Use a power source with the voltage specified on the nameplate of the charger.
Do not charge the battery cartridge in presence of flammable liquids or gases.
Do not expose the charger to rain or snow.
Never carry the charger by a cord or yank it to disconnect from the receptacle.
After charging or before attempting any maintenance oe cleaning, unplug the charger from the power source. Pull by plug rather than cord whenever disconnecting charger.
Make sure the cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
Do not operate chargers with a damaged cord or plug-replace them immediately.
Do not operate or disassemble the charger if it has received a sharp blow, been dropped, or otherwise damaged in any way, take it to a qualified serviceman. Incorrect use or reassembly may result in a risk of electric shock or fire.
The battery charger is not intended for use by young children or infirm persons without supervision.
Young children should be supervised to ensure that they do not play with the battery charger.
Do not charge the battery cartridge when the temperature is BELOW 10°C (50° F) or ABOVE 40°C (104° F).
Do not attempt to use a step-up transformer, an engine generator, or a DC power receptacle.

Tips for maintaining maximum battery life

Charge the battery before completely discharged. Always stop tool operation and charge the battery when you notice less tool power.
Never recharge a fully charged battery cartridge. Overcharging shorten the battery service life.
Charge the battery at room temperature 10°C-40°C (50° F-104″ F). Let a hot battery cool down before charging it.
Charge the Nickel Metal Hydride battery when you do not use it for more than six months.

FUNCTIONAL DESCRIPTION

CAUTION:

Button
Battery cartridge

Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.
installing or removing battery cartridge
Always switch off the tool before insertion or removal of the battery cartridge.
To remove the battery cartridge, withdraw it from the tool while pressing the buttons on both sides of the cartridge.
To insert the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Always insert it all the way until it locks in place with a litte Glick. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
Do not use force when inserting the battery cartridge. If the cartridge does not slide in easily. it is not being inserted correctly.

Switch action
CAUTION:

Before inserting the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the “OFF” position when released.
To start the tool, simply pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger. Release the switch trigger to stop.
Electric brake
This tool is equipped with an electric brake. If the tool consistently fails to quickly stop after the switch trigger release, have the tool serviced at a Mosta service center.
Reversing switch action
This tool has a reversing switch to change the direction of rotation. Depress the reversing switch lever from the A side for clockwise rotation or from the B side for counterclockwise rotation.
When the reversing switch lever is in the neutral position, the switch trigger cannot be pulled.

CAUTION:

Always check the direction of rotation before operation.
Use the reversing switch only after the tool comes to a complete stop. Changing the direction of rotation before the tool stops may damage the tool.
When not operating the tool, always set the reversing switch lever to the neutral position.

Speed change

High speed
Low speed
Speed change lever

To change the speed, first switch off the tool and then slide the speed change lever to the “2” side for high speed or “1” side for low speed. Be sure that the speed change lever is set to the correct position before operation. Use the right speed for your job.
CAUTION:

Always set the speed change lever fully to the correct position. If you operate the tool with the speed change lever positioned halfway between the “1” side and “2” side, the tool may be damaged.
Do not use the speed change lever while the _ tool is running. The tool may be damaged.
Adjusting the fastening torque
1. Graduations
2. Adjusting ring
3. Drill marking
4. Pointer

The fastening torque can be adjusted in 19 steps by turning the adjusting ring so that its graduations are aligned with the pointer on the tool body. The fastening torque is minimum when the number 1 is aligned with the pointer, and maximum @hen the — marking is aligned with the pointer.
The clutch will slip at various torque levels when set at the numbers 1 to 18. The clutch is designed not to slip at the marking.
Before the actual operation, drive a trial screw into your material or piece of duplicate material to determine which torque level is required for a particular application.
NOTE: The adjusting ring does not lock when the pointer is positioned only halfway between the graduation. Do not operate the tool with the adjusting ring set between the number 18 and the @ marking. The tool may be damaged.

CAUTION:

1. Sleeve the chuck.
2. Ring To remove the bit, hold the ring and turn the sleeve counter-
3. Tighten clockwise.

Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.

Installing or removing driver bit or drill bit
Hold the ring and turn the sleeve counterclockwise to open the chuck jaws. Place the bit in the chuck as far as it will go. Hold the ring firmly and tum the sleeve clockwise to tighten

Screwdriving operation
place the point of the driver bit in the screw head and apply pressure to the tool. Start the tool slowly and then increase the speed gradually. Release the switch trigger as soon as the clutch cuts in.

OPERATION

Nominal diameter of wood screw (mm)	Recommended size of pilot hole (mm)
3.	2.0-2.2
4.	2.2-2.5
4.	2.5-2.8
5.	2.9-3.2
5.	3.1-3.4
5.	3.3-3.6
6.	3.5-3.9
6.	3.8-4.1
8.0	5.0-5.5

CAUTION:

Make sure that the driver bit is inserted straight in the screw head, or the screw and/or bit may be damaged.

NOTE:

When driving wood screws, predrill pilot holes to make driving easier and to prevent splitting of the workpiece. See the chart.

Drilling operation
First, tum the adjusting ring, so that the pointer points to the & marking. Then proceed as follows.
Drilling in wood
When drilling in wood,the best results are obtained with wood drills equipped with a guide screw. The guide screw makes drilling easier by pulling the bit into the workpiece.
Drilling in metal
To prevent the bit from slipping when starting a hole, make an indentation with a center punch and hammer at the point to be drilled.
Place the point of the bit in the indentation and start drilling.
Use a cutting lubricant when drilling metals. The exceptions are iron and brass which should be drilled dry.
CAUTION:

Pressing excessively on the tool will not speed up the drilling. In fact, this excessive pressure will only serve to damage the tip of your bit decrease the tool performance, and shorten the service life of the tool.
There is a tremendous force exerted on the toolbar at the time of hole breakthrough. Hold the tool firmly and exert care when the bit begins to break through the workpiece.
A stuck bit can be removed simply by setting the reversing switch to reverse rotation in order to back out. However, the tool may back out abruptly if you do not hold it firmly.
Always secure small workpieces in a vise or similar hold-down device.
{f the tool is operated continuously until the battery cartridge has discharged, allow the tool to rest for 15 minutes before proceeding with a fresh battery.

CHARGING

Befor using the driver drill, ;charge the battery as follows.

Plug the battery charger into the proper AC voltage source. The charging light will lighten in green color.
Insert the battery cartridge so that the plus and minus terminals on the battery cartridge are on the same sides as their respective markings on the charger.
When the battery cartridge is inserted fully, the charging light will change from green to red and charging will begin. The charging light will remain lit steadily during charging.
When the charging light changes from red to green, the charging cycle is complete.
After charging. unplug the charger from the power source.

CAUTION:

The battery charger is for charging the Mosta battery cartridge.
Never use it for other purposes or for other manufacturers’ batteries.

When you charge a battery cartridge that is new or has not been used for a long period of time, it may not accept
a full charge until after discharging it completely and re-charging a couple of times.
If you charge a battery from a just operated tool or a battery that has been exposed to direct sunlight or heat for a long time, the charging light may lighten in green color _ If this occurs, wait for a while. Charging will begin after the battery cools.

**CAUTION:**

Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
To maintain product SAFETY and RELIABILITY. repairs, any other maintenance or adjustment should be performed by Professional Service Centers, always using our replacement parts.