Gasmate GM165-028 Tellus 4 Burner Gas BBQ Instruction Manual

Gasmate GM165-028 Tellus 4 Burner Gas BBQ

Product Information

• Product Name: TELLUS 4 4 BURNER BBQ
• Model Number: GM165-028
• Manufacturer: Aber Living, N.Z.
• Website:www.gasmate.co.nz
• Date: 5193 09/23

General Information

• This BBQ is designed for outdoor use only.
• Minimum clearances from combustible materials: Rear – 600mm & Sides – 600mm

Hose & Regulator Safety

• The regulator and hose assembly supplied with the barbecue area are suitable for LPG (Liquid Petroleum Gas) only.
• A gas regulator was adjusted to have an outlet pressure of 2.75kPA supplied for connection to the LPG cylinder.
• Always use the pressure regulator and hose assembly supplied with the barbecue.
• Replacement pressure regulators and hose assemblies must be those specified by the barbecue manufacturer.
• Never operate the barbecue without a regulator.

Gas Cylinder Use & Safety

• This barbecue is designed for use with 9Kg LPG cylinders.
• Do not connect your barbecue to a gas cylinder exceeding this capacity.
• Never connect an unregulated gas cylinder to your barbecue.

Location and Safety

• Do not use the barbecue in garages, porches, sheds, breezeways, or other enclosed areas.
• Do not install the barbecue in or on recreational vehicles and/or boats.
• Do not place the barbecue under any surface that can burn.
• Ensure proper flow of combustion and ventilation air around the barbecue housing.

Barbecue Inspection

• Check the barbecue for any damage before operating.
• Contact your supplier for assistance regarding replacement of damaged or missing parts.
• Do not operate a damaged barbecue.
• Check labeling at the gas connection to ensure compatibility with LPG.

Product Usage Instructions

Note: Read these instructions carefully before assembling and operating your barbecue.

Gas Cylinder Connection:

1. Ensure the barbecue is placed outdoors in a well-ventilated area, away from flammable materials.
2. Check that the gas-type sticker attached to the barbecue matches the LPG cylinder you are using.
3. Attach the supplied hose and regulator assembly to the gas cylinder. Avoid unnecessary twisting or kinking of the flexible hose.
4. Securely tighten all connections.
5. Turn on the gas supply from the cylinder.
6. Check for gas leaks by brushing a soap and water solution over all connections.
7. If any leaks are detected (bubbles form), turn off the gas supply and contact your supplier immediately.

Barbecue Operation

1. Ensure the barbecue is positioned on a stable and level surface.
2. Open the barbecue lid.
3. Light the burners according to the instructions provided in the barbecue user manual.
4. Adjust the burner controls to achieve the desired cooking temperature.
5. Cook your food on the grill, following your preferred recipes and cooking times.
6. Close the barbecue lid when not checking or turning the food.

Barbecue Shutdown

1. Turn off all burner controls.
2. Close the gas supply valve on the LPG cylinder.
3. Allow the barbecue to cool down completely before cleaning or moving.

Note: Always follow the specific instructions provided in the user manual for your TELLUS 4 4 BURNER BBQ model.

• Ideal heavy-duty BBQ for sporting and social clubs or anywhere large groups are entertained
• 4 burners provide 57.2MJ/h heat output (4 x 14.3MJ/h)
• Hard-wearing powder-coated frame with stainless steel fascia
• Solid 5mm thick steel hotplate with non-stick coating
• Stainless steel burners with electronic ignition
• Foldable side shelves with non-slip aluminum inserts
• Assembled dimensions (mm): 1765W x 965H x 615D
• Total cooking area (mm): 840W x 510D
• Gas Certified to New Zealand Standards

OUTDOOR USE ONLY

• Important: Retain these instructions for future use.

GENERAL INFORMATION

Gas Installation Codes

• Barbecues must be used in accordance with New Zealand Standard 5601 “Gas Installations”.
• Barbecues for use with bottled gas are labelled LPG/ULPG.
• Barbecues for use with natural gas are labeled ‘natural gas’ and must be installed by an authorized person. Check the gas-type sticker attached to the barbecue.
• Failure to comply with these instructions could result in a fire or explosion which could cause serious bodily injury, death or property damage.
• Accessible parts may be very hot.
• Keep young children away.
• Any modifications of this barbecue may be dangerous.
• Do not move this barbecue during use.
• Turn off gas supply at the cylinder after use.
• Read instructions before using the barbecue.
• Parts sealed by the manufacturer or their agent must not be manipulated by the user. This barbecue is only to be used outdoors.

Clearances

• Minimum clearances from combustible materials must be: Rear – 600mm & Sides – 600mm

Hose & Regulator Safety

• The regulator and hose assembly supplied with the barbecue are suitable for LPG only.
• A gas regulator adjusted to have an outlet pressure of 2.75kPA is supplied for connection to the LPG cylinder. The pressure regulator and hose assembly supplied with the barbecue must be used. Replacement pressure regulators and hose assemblies must be those specified by the barbecue manufacturer.
• Never operate this barbecue without a regulator
• When connecting the hose and regulator assembly to the gas cylinder, take care to avoid unnecessary twisting or kinking of the flexible hose.
• After the assembly has been secured, turn on the gas and check for leaks by brushing a soap and water solution over all connections.
• Do not test for gas leaks with an open flame
• If you are unable to correct the leak by tightening the connections, turn off the gas and contact the supplier immediately.
• Always ensure the barbecue is kept away from flammable materials and the gas cylinder is clear of any heat source. When changing over from an empty gas cylinder to a full one make sure this procedure is carried out in a flame-free atmosphere.
• If this information is not followed exactly a fire causing death or serious injury may occur. Do not store a spare gas cylinder under or near this barbecue. Never fill the cylinder beyond 85% full. This barbecue is only to be used and stored outdoors.

Specifications

• Barbecue specifications can be found on the data label attached to the door panel or the barbecue body.

If you smell gas

1. Shut off the gas to the barbecue at its source, if possible.
2. Extinguish any open flame.
3. If the odor continues immediately call your gas supplier or fire department.

Gas Cylinder Use & Safety

• This is a low-pressure barbecue and must only be used with the hose and regulator supplied. Your barbecue is designed for use with 9Kg LPG cylinders.
• Do not connect your barbecue to a gas cylinder exceeding this capacity.
• Never connect an unregulated gas cylinder to your barbecue.
• The cylinder should be filled by a reputable gas supplier and visually inspected and re-qualified at each filling.
• Always keep the cylinder in an upright position. Always close the cylinder valve when the barbecue is not in use.
• Do not subject the cylinder to excessive heat.
• NEVER STORE YOUR GAS CYLINDER INDOORS.
• If you store your barbecue indoors, ALWAYS disconnect the cylinder first and store it safely outside. Cylinders must be stored outdoors in a well-ventilated area out of reach of children, and must not be stored in a building, garage or any other enclosed area.
• Read carefully before assembling and operating your barbecue.

Location of your Barbecue

• DO NOT use your barbecue in garages, porches, sheds, breezeways, or other enclosed areas. Your barbecue is to be used OUTDOORS. The barbecue is not intended to be installed in or on recreational vehicles and/or boats and should not be placed under any surface that will burn. Do not obstruct the flow of combustion and ventilation air around the barbecue housing.

FOR YOUR SAFETY

• Do not store or use petrol or other flammable liquids in the vicinity of this or any other appliance.
• Do not store empty or full spare gas cylinders under or near this or any other appliance.
• Keep the gas hose away from hot surfaces and protect from dripping grease. Avoid unnecessary twisting of hose. Visually inspect the hose prior to each use for cracks, excessive wear or other damage. Replace the hose if necessary.
• Never test for gas leaks with a lit match or open flame. Never light barbecue before checking to ensure the burner tubes are fully seated over gas valve orifices.
• Never lean over cooking surface when lighting.
• Never alter or modify the regulator or gas supply assembly.
• This barbecue must not be used indoors.
• Ensure the barbecue is set up on a level and stable surface.
• Do not move the barbecue while in use or when hot. Remove the drip tray before moving.

Check Barbecue for any Damage

• Contact your supplier for assistance regarding replacement of any damaged or missing parts. Do not operate a barbecue that appears damaged. Barbecues for use with gas cylinders are labeled ‘LPG’. Check labeling at the gas connection on your barbecue.

Protect Children

• Keep children away from the barbecue during use and until the barbecue has cooled after you have finished. Do not allow children to operate barbecue.
• Always ensure that no sporting or physical activities are carried out in close proximity to the barbecue during use and while still hot.

Nominal Hourly Gas Consumption

Gas Type

| Number of BBQ Burners| Injector Size BBQ Burner| Total Gas Consumption MJ/h| Gas Pressure kPa
---|---|---|---|---

ULPG

| 4| Ø 0.98mm| 57.2MJ/h| 2.75 kPa
MJ/h each| 14.3MJ/h|  |

GENERAL ASSEMBLY

Connecting & Disconnecting to Gas Source

IMPORTANT:

• Before connecting and disconnecting the barbecue to a gas source, make sure the burner controls are in the ‘OFF’ position.
• CAUTION: When the barbecue is not in use, the gas must be turned off at the cylinder.
• Familiarise yourself with the general information and safety guidelines located at the front of this manual.

Check:

1. The cylinder is filled. A sloshing sound will be heard when shaken.
2. The burner controls are in the ‘OFF’ position.

Connecting

1. Ensure cylinder valve is in its full off position.
2. Check for any damage to either the cylinder connection or the hose. NEVER attempt to use damaged equipment.
3. When connecting the hose to the cylinder tighten the nut to a positive stop by hand or spanner.
4. Open cylinder valve fully. If a leak can be heard at either end of the hose turn cylinder off and tighten joint. Wait 5 minutes before re-testing and use a soapy water solution to check the joint. If bubbles appear the connection will need to be re-tightened.

Disconnecting

1. Ensure the burner control is in the ‘OFF’ position.
2. Ensure cylinder valve is in the full off position.

• For storage and cylinder exchange, disconnect hose at the cylinder only, DO NOT disconnect hose from appliance.

LIGHTING PROCEDURE

Burner Operation & Ignition System Check

1. Turn all the control knobs clockwise to “OFF” position.
2. With cylinder valve in ‘CLOSE’ position press the piezo igniter button (a single click is heard). Check for sparking to the burners.
3. If spark is not evident at the burner ignition point, check that the ignition lead is firmly attached to the control and sparker tip.
4. With sparking established turn the cylinder valve to ‘OPEN’.
5. Push and turn control knob anti-clockwise to ‘HIGH’ and press the igniter button again.
6. If the burner fails to ignite after several attempts turn off gas supply at cylinder valve and the control knob off (clockwise). Wait five minutes before attempting to relight with ignition sequence.
7. Following successful ignition, to ignite remaining burners, turn control knobs to the HIGH position starting with the burner closest to the ignition burner.
8. Adjust the heat by turning each control knob to the “HIGH”/”LOW” position.
9. To turn the barbecue ‘OFF’ turn the cylinder valve to the ‘CLOSE’ position, then turn the control knobs on the barbecue clockwise to the ‘OFF’ position.

• Note: If for some reason, ignitor fails to produce a spark at the electrode, barbecue can be lit by a long barbecue match. Insert lighted match into match lighting hole positioned on the left side of the BBQ body (underneath side shelf). Push and turn far left control knob to ‘HIGH’. Burner ignition can be checked through this hole. Light remaining burners by turning control knobs to ‘HIGH’.
• If re–ignition is necessary while the gas barbecue is still hot, you must wait for a minimum of 5 minutes before commencing to re–ignite (this allows accumulated gas fumes to clear).
• Check performance of burner prior to installing barbecue plates.
• Do not smoke when attempting to ignite barbecue.
• Never use volcanic rock, heatbeads or other material.
• Always use protective gloves when handling hot components.

BURNER OPERATION AND IGNITION SYSTEM CHECK

cylinder
The control knob is closed| Turn the knob to high when lighting
The electronic igniter is faulty| Use a long barbecue match
Food is not cooking or is taking too long| The burner has gone out| Check that the gas bottle is not empty and re-ignite the burner
The cooking surface was not given enough time to warm up before the food was applied| Remove the food and give the burner time to warm the cooking surface (5-10 minutes)
There is too much food on the cooking surface| Cook smaller portions

OPERATING PROCEDURE

Burn Off Cooking Surfaces

• Although it is not essential to burn off the cooking surface before using your barbecue, we do recommend seasoning it before use. Season your cooking surface by coating lightly with vegetable oil and bringing it slowly up to a high temperature (do not use olive oil as this burns off at a low temperature). For best use your cooking surface should be seasoned two or three times throughout each barbecue season.

Preheating

• It is necessary to preheat the barbecue for at least 5 minutes before cooking certain foods, depending on the type of food and the cooking temperature. Food that requires a low cooking temperature, needs only a period of 2-3 minutes preheating.

Cooking Temperatures

• HIGH’ setting – Use this setting only for fast warm-up, for searing steaks and chops, and for burning food residue from the grill plates after cooking is over. Rarely, if ever, do you use the ‘HIGH’ setting for extended cooking.
• MEDIUM’ setting (mid-way between ‘HIGH’ and ‘LOW’). Use this setting for most grilling, and for cooking hamburgers and vegetables.
• LOW’ setting – Use this setting when cooking very lean cuts such as fish.
• These temperatures vary with outside temperature and the amount of wind.
• Do not smoke at any time when attempting to ignite the barbecue burners.
• Do not leave the barbecue unattended when alight.

ASSEMBLY INSTRUCTIONS

Tools Needed for Assembly

• Phillips Head Screwdriver
• Adjustable Spanner
• Before assembling the barbecue, read these instructions carefully.
• Assemble the barbecue on a flat, clean surface. Barbecue is heavy.
• Notes: Do not fully tighten all nuts during this initial stage.

Caution:

Sheet metal can cause injury. Wear gloves when assembling the barbecue.

EXPLODED DIAGRAM

HARDWARE

ASSEMBLY INSTRUCTIONS

• STEP 1 Screw all castors (14) into the underside of the bottom shelf (13) using 4 x M5x10mm (B) screws per castor.
• STEP 2 Attach the four legs (10,12,15,18) to the bottom shelf using 2 x M6x25mm (J) screws per leg.
• STEP 3 Screw shelf support (19) into the center of the trolley using 2 x M6x12mm screws (A).
• STEP 4 Attach the shelf (17) onto the legs (10,12) and the shelf support (19) using 4 x M6x12mm screws (A).
• STEP 5 Attach both support rods (16) into the trolley legs using 4 x M6x12mm screws (A). Support rods are identical and can fit on both the front and back.
• STEP 6 Screw both side supports (11) onto the trolley legs using 12 x M6x12mm screws (A).
• STEP 7 Attach the cylinder hook (6) onto the leg side supports using 2 x M6x12mm screws (A).
• STEP 8 Locate the screw holes for the cylinder support bracket (7), opposite the trolley shelf. Screw in 1 x M6x12mm screw (A) to the front screw hole only.
• Attach the trolley brace bar (8) from the center of the trolley shelf to the cylinder support using 2 x M6x12mm screws (A).
• STEP 9 Attach the drip tray support beams (22,23) to the underside of the support rods (16) using 4 x M6x20mm screws (G) and 4 x M6 nuts (C). Ensure that the lips for the drip tray are facing towards each other and are at the rear of the trolley.
• STEP 10 Insert the drip tray onto the supports, with the handle facing towards to rear of the trolley.
• STEP 11 Lift the firebox (20) onto the trolley with the control knobs facing forward. Screw into place using 4 x M6x12mm screws (A).
• STEP 12 Attach the side shelf brackets (2, 4) onto the top of each end of the firebox using 8 x M6x12mm screws (A), ensuring that the ‘tabs’ are on the outer edge of the firebox.
• STEP 13 Attach the side handle (3) onto the bottom of the firebox using 8 x M6x12mm screws (A). Repeat this step on the other side of the firebox. Attach the side shelves (1) to the shelf brackets using the 4x hairpin clips (D) and fasteners (F).
• STEP 14 Screw 4 x M6x30mm bolts (H) into the holes on the bottom of the hotplate (21). Screw 4 x nuts (I) onto the bolts. Place the hotplate onto the main body.
• Note: During use, adjusting the bolts and nuts can adjust the balance of the hotplate.
• STEP 15 Press all knobs (5) into place. Place the battery into the battery canal with the positive end facing toward the button.
• STEP 16 Offer the hose assembly up to the connection point on the BBQ. Tighten the connection nut clockwise with your fingers until it is finger-tight.
• Using an adjustable crescent (spanner) tighten the nut by approximately ¼ of a full turn.
• STEP 17 Attach the regulator to your gas cylinder.
• STEP 18 Turn on the gas cylinder ensuring that all of the controls on the BBQ are turned OFF at this point. DO NOT ATTEMPT TO LIGHT THE BBQ!!

STEP 19

• Use a solution of soapy water (dishwashing liquid and water is fine).
• Brush it on or use a spray bottle as shown in the drawing. Ensure the connections have a good coating.
• STEP 20a If the connection is leaking, bubbles will start to grow in the soapy solution. If this happens shut off the gas supply at the cylinder. Wait 5 minutes.
• STEP 20b Retighten the connections using an adjustable crescent (spanner) then repeat steps 18-19.
• STEP 20c The connection is gas-tight when no bubbles grow around the gas connection.

CARE & MAINTENANCE

• As with all appliances, proper care and maintenance will keep them in top operating condition and prolong their life. Your new gas barbecue is no exception.
• By following these cleaning procedures on a timely basis, your barbecue will be kept clean and working properly with minimum effort.
• Beware of spiders and wasps. The burner tube should be inspected and cleaned periodically.
• Spiders and small insects occasionally spin webs or make nests in the burner tubes during warehousing and transit. These webs can lead to a gas flow obstruction which could result in a fire in and around the burner tubes.
• This type of fire is known as ‘FLASH-BACK’ and can cause serious damage to your barbecue and create unsafe operating conditions for the user. Although an obstructed burner tube is not the only cause of ‘FLASH-BACK’ it is the most common cause and frequent inspection and cleaning of the burner tubes is necessary.

Flash-Back

• If a fire occurs in and around the burner, immediately turn off the gas at its source and turn the burner control to ‘OFF’, wait until the barbecue has cooled, then clean the burner tubes and burner ports.

Cleaning the Grill Plate

• After cooking, turn the burner control to ‘OFF’ and let the barbecue cool before attempting to clean the hot plate. Periodically, it is suggested that you wash the hot plate with a mild soap and warm water solution. You can use a washcloth to clean your barbecue plate.

Care of Cooking Surface

• Use and care of the cooking surface are important. Do not cut food on the cooking surface. Do not use pans on the cooking surface. Do not exceed pre-heating time with no food on the cooking surface.

Cleaning the Drip Tray

• To avoid fat or grease dripping from the barbecue remove and empty the drip tray after each use. A small amount of water can be placed in the drip tray before use to help with fat removal. Wait until the drip tray is cool to the touch before disposing of the contents.
• The drip tray should be washed periodically in a mild detergent and warm water solution.
• To avoid any flare-ups, please line your drip dray with a fat absorber and check and empty regularly. The contents of the drip tray may be very hot during cooking. If emptied during extended cooking extreme caution should be taken and direct contact by hand should be avoided at all times. Allow to cool completely before disposing of the contents.
• Refer to the Care and Use Guidelines for more detailed information.

SAFE APPLIANCE LOCATIONS

• The appliance shall only be used in an above-ground, open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.

WARNING

• Do not use the barbecue in enclosed or on small balconies.
• Any enclosure in which the appliance is used shall comply with one of the following:
• Within a partial enclosure that includes an overhead cover and no more than two walls. A common example is an outdoor gazebo.
• An enclosure with walls on all sides but at least one permanent opening at ground level
• The appliance may be within a partial enclosure that includes an overhead cover and more than two walls, the following shall apply:
• At least 25% of the total wall area is completely open; and
• At least 30% of the remaining wall area is open and unrestricted.
• In the case of balconies, at least 20% of the total of the side, back, and front wall areas shall be and remain open and unrestricted.

1-YEAR LIMITED WARRANTY

• Aber Living warrants the purchaser of this product against defects in workmanship and material, for a period of up to 12 months from the date of purchase. The warranty is non-transferable and becomes void if used for commercial or rental purposes.
  Warranty and purchase receipt of this product are to be retained as proof of purchase and must be presented if making a claim under the terms of the Aber Living Warranty. Repairs under warranty are free of charge, provided the product is delivered to our Service Department or Authorised Service Agent and freight charges both ways are paid by the owner. No liability will be accepted for any loss or damage in transit.

• Note: In most cases, the Barbecue Body only will need to be returned.
  Aber Living reserves the right to replace or repair the product within the warranty period. Warranty does not apply to any defect, deterioration (including corrosion if located within 1km of the sea), loss, injury, or damage occasioned by or as a result of the misuse or abuse, negligent handling, or if the product has not been installed and used in accordance with the instructions. The warranty is void if there is evidence of the product being tampered with by unauthorized persons.
  If the product includes one or a number of accessories, only the defective accessory or part will be replaced, eg. hose, regulator, rotisserie, piezo igniter, roast hood, side burner, and rail burners.

• In the event of Aber Living choosing to replace the product, the warranty will expire at the original date, i.e. 12 months from the original purchase date.

• Where this product contains information from an overseas country, nothing in that information is intended to limit any condition, guarantee, right, or remedy which may be available under the Consumer Guarantees Act 1993, except to the extent permitted by that Act.
  Fat fires are not covered under warranty

Approved for Outdoor Use Only.

• For service, spare parts, or product information in New Zealand, please call Aber Living on the Customer Service Line – 0800 161 161. www.aberliving.co.nz

• YOUR PURCHASE RECORD (please complete)
  Date of Purchase_

  ---

• Model Number_ _____

• Serial Number (if applicable)__ _____

• Purchased from_____

• Gasmate® is a registered trademark of  Sitro Group Australia Pty Ltd www.gasmate.com.au Aber Living, N.Z. www.gasmate.co.nz

Documents / Resources

| Gasmate GM165-028 Tellus 4 Burner Gas BBQ [pdf] Instruction Manual
GM165-028 Tellus 4 Burner Gas BBQ, GM165-028, Tellus 4 Burner Gas BBQ, 4 Burner Gas BBQ, Gas BBQ, BBQ
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References

• Aber Living NZ | Indoor Outdoor Leisure Wholesale Distribution Marketing

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