Gasmate BQ10964BNG ORION Drop IN BBQ Instruction Manual

Gasmate BQ10964BNG ORION Drop IN BBQ

FOR YOUR SAFETY

If you smell gas:

1. Shut off the gas to the appliance.
2. Extinguish any open flame.
3. If odour continues, immediately call your gas supplier.

Do not store or use gasoline or other flammable vapor and liquids in the vicinity of this or any other appliance

FOR OUTDOOR USE ONLY

WARNING
Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Read the instructions thoroughly before installing or servicing this equipment.
DO NOT USE AN ADAPTOR ON THE CYLINDER CONNECTION

GENERAL INFORMATION

Gas Installation Codes

• Barbecues must be used in accordance with the installation requirements of your gas supply authority, or the Australian Standard AS 5601.
• Barbecues for use with bottled gas are labelled ‘propane gas’ or ‘universal L.P.G.’.
• Barbecues for use with natural gas are labelled ‘natural gas’ and must be installed by an authorized person. Check the gas-type sticker attached to the barbecue.

Clearances
Minimum Clearances from combustible materials must be: Rear – 100mm, Sides – 100mm, Above – 1000mm Minimum Clearances from non-combustible materials must be: Rear – 50mm, Sides – 50mm, Above – 1000mm

Hose & Regulator Safety

• The regulator and hose assembly supplied with the barbecue is suitable for propane gas only. A gas regulator adjusted to have an outlet pressure of 2.75kPA is supplied for connection to the propane gas cylinder.
• The pressure regulator and hose assembly supplied with the barbecue must be used. Replacement pressure regulators and hose assemblies must be those specified by the barbecue manufacturer.
• When connecting the hose and regulator assembly to the gas cylinder, take care to avoid unnecessary twisting or kinking of the flexible hose.
• After the assembly has been secured, turn on the gas and check for leaks by brushing a soap and water solution over all connections. If you are unable to correct the leak by tightening the connections, turn off the gas and contact the supplier immediately.
• Always ensure the barbecue is kept away from flammable materials and the gas cylinder is clear of any heat source. When changing over from an empty gas cylinder to a full one make sure this procedure is carried out in a flame-free atmosphere.

Specifications
Barbecue specifications can be found on the data label attached to the barbecue body. The hose connection thread at the gas inlet is 1/4” – BSP.

Gas Cylinder Use & Safety
This is a low-pressure barbecue and must only be used with the hose and regulator supplied. Your barbecue is designed for use with 9Kg propane gas cylinders certified to AS 2469. The cylinder should be filled by a reputable gas supplier and visually inspected and re-qualified at each filling. Always keep the cylinder in an upright position. Always close the cylinder valve when the barbecue is not in use.
Caution: Please ensure while changing the gas cylinder that the hose connection should not or does not drop onto the ground so as to prevent ingress of dirt and debris or damage to the connection. Do not subject the cylinder to excessive heat. Never Store your Gas Cylinder Indoors. If you store your barbecue indoors, ALWAYS disconnect the cylinder first and store it safely outside. Cylinders must be stored outdoors in a well-ventilated area out of reach of children, and must not be stored in a building, garage, or any other enclosed area.

Location of your Barbecue
DO NOT use your barbecue in garages, porches, sheds, breezeways, or other enclosed areas. Your barbecue is to be used OUTDOORS. The barbecue is not intended to be installed in or on recreational vehicles and/or boats and should not be placed under any surface that will burn. DO NOT install in, or connect to the consumer piping or gas supply system of a boat or caravan. Do not obstruct the flow of combustion and ventilation air around the barbecue housing.

Check Barbecue for any Damage
Inspect barbecue and parts before you proceed with use. Contact your supplier for assistance regarding the replacement of any damaged or missing parts. Do not operate a barbecue that appears damaged. Barbecues for use with gas cylinders are labelled ‘propane gas’. Check labelling at the gas connection on your barbecue.

Protect Children
Keep children away from the barbecue during use and until the barbecue has cooled after you have finished. Do not allow children to operate barbecues. Always ensure that no sporting or physical activities are carried out in close proximity to the barbecue during use and while still hot.

• WARNING: Failure to comply with these instructions could result in a fire or explosion which could cause serious bodily injury, death, or property damage.
  CAUTION: Accessible parts may be very hot.

• Keep young children away.

• DO NOT modify this barbecue.

• Do not move this barbecue during use.

• Turn off the gas supply at the cylinder after use.

• Read instructions before using the barbecue.

• Parts sealed by the manufacturer or their agent must not be manipulated by the user.

• This barbecue is only to be used and stored outdoors.

• Never operate this barbecue without a regulator

• Do not test for gas leaks with an open flame

• If this information is not followed exactly, a fire causing death or serious injury may occur. Do not store a spare gas cylinder under or near this barbecue. Never fill the cylinder  beyond 80% full. This barbecue is only to be used and stored outdoors.

• If there is a leak on your appliance (smell of gas immediately attempt to turn off the cylinder valve. Remove the appliance to a well-ventilated location away from any ignition source. Only check for leaks outdoors using soapy water. DO NOT try to detect leaks using a flame.

• Check for leaks by brushing a soap and water solution over all connections. If you are unable to correct the leak by tightening the connections, turn off the gas and contact customer service immediately.

• Only use the hose assembly as supplied with this appliance for connection to the cylinder – DO NOT

USE ADAPTORS.

• After use turns the gas cylinder valve off, wait for the flame to go out, then turn the appliance control valve off.
• Do not connect your barbecue to a gas cylinder exceeding 9kg capacity.
• Never connect an unregulated gas cylinder to your barbecue.
• Read carefully before assembling and operating your barbecue.

FOR YOUR SAFETY

• Do not spray aerosols in the vicinity of this appliance while it is in operation.
• Do not use or store flammable materials In or near this appliance
• Do not place articles on or against this Appliance
• Do not modify this appliance. Avoid twisting or kinking the flexible hose.
• Do not store or use petrol or other flammable liquids in the vicinity of this or any other appliance.
• Do not store empty or full spare gas cylinders under or near this or any other appliance.
• Never test for gas leaks with a lit match or open flame. Never light barbecue with the hood closed or before checking to ensure the burner tubes are fully seated over gas valve orifices.
• Never lean over the cooking surface when lighting.
• Never alter or modify the regulator or gas supply assembly.
• Ensure the barbecue is set up on a level and stable surface.
• Do not move the barbecue while in use or when hot.
• Remove the drip tray before moving.
• The built-in barbecue cannot be installed with an overhead combustible surface.
• The built-in barbecue can only be installed with an overhead surface or grease filter with a minimum of 1200mm vertical clearance.
• This barbecue must not be used indoors.
• Only use in well-ventilated areas.
• CARBON MONOXIDE HAZARD – USING THIS APPLIANCE IN AN ENCLOSED SPACE MAY CAUSE DEATH. DO NOT USE IT IN CARAVANS, TENTS, MARINE CRAFT, CARS, MOBILE HOMES OR SIMILAR LOCATIONS.
• This appliance shall only be used in an above-the-ground open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection.
• Ensure the barbecue is set up on a level and stable surface.
• Do not move the barbecue while in use or when hot. Remove the drip tray before moving.
• DO NOT replace the grill with an extra hotplate. The warranty will be voided and it violates the gas approval, the grill provides the ventilation needed for the BBQ to operate safely. It is not designed to be a solid hotplate device.

IF THERE IS A LEAK

• Turn the cylinder off.
• Ventilate the area to disperse the gas.
• Check all connections.
• If leak persists, keep the cylinder upright. Keep skin away from any gas or liquid escaping from the cylinder.
• Keep the cylinder at least 20 meters away from any sparks or ignition sources, including electrical equipment, camera flashes, engines, and motors.
• Disperse gas by encouraging maximum ventilation and spraying with a fine water spray.

IF THERE IS A FIRE

• If the fire is at the barbecue, turn the gas off at the cylinder. Smother the flames with a wet cloth, fire blanket or extinguish using a fire extinguisher.
• If the fire is at the cylinder, or you can not get to the valve to turn the gas off, contact the fire brigade immediately.
• Using a garden hose, direct the water to the middle of the cylinder to keep it cool. Try not to extinguish the flame. At least if the gas is burning, it won’t be able to build up pressure and explode.

GENERAL ASSEMBLY

Connecting & Disconnecting to the Gas Source Familiarise yourself with the general information and safety guidelines located at the front of this manual.

Check

1. The cylinder is filled. A sloshing sound will be heard when shaken.
2. The burner controls are in the ‘OFF’ position

Connecting

1. Ensure the cylinder valve is in its full-off position.
2. Check for any damage to either the cylinder connection or the hose. NEVER attempt to use damaged equipment.
3. When connecting the hose to the cylinder tighten the nut to a positive stop by hand or spanner.
4. Open cylinder valve fully. If a leak can be heard at either end of the hose turn cylinder off and tighten the joint. Wait 5 minutes before re-testing and use a soapy water solution to check the joint. If bubbles appear, the connection will need to be re-tightened.

Disconnecting

1. Ensure the burner control is in the ‘OFF’ position.
2. Ensure the cylinder valve is in the full-off position.

For storage and cylinder exchange, disconnect the hose at the cylinder only, DO NOT disconnect the hose from the appliance.

REMOVE TRANSIT PACKAGING MATERIAL BEFORE USE.

IMPORTANT

• Do not smoke when attempting to ignite the barbecue.
• Never use volcanic rock, heat beads, or other material.
• Always use protective gloves when handling hot components.
• Note: If for some reason, the ignitor fails to produce a spark at the electrode, the barbecue can be lit by a long barbecue match. With the cover removed, lift out the grill plate and light a burner with a match or lighter. Subsequent burners will cross-light.
• The lid must be in the open position for lighting and during use.
• Do not leave the barbecue unattended when alight.
• Clean your barbecue after each USE. DO NOT use abrasive or flammable cleaners, as they will damage the parts of the product and may start a fire. Clean in warm soapy water
• IMPORTANT: Before connecting and disconnecting the barbecue to a gas source, make sure burner controls are in the ‘OFF’ position.
• CAUTION: When the barbecue is not in use, the gas must be turned off at the cylinder
• Check that the seals between the appliance and the gas cylinder are in place and in good condition before connecting the gas cylinder
• Do not use this appliance if it has damaged or worn seals.
• Check the performance of the burner prior to installing BBQ plates.

LIGHTING PROCEDURE

Burner Operation & Ignition System Check

1. Turn the control knobs clockwise to the “OFF” position.
2. Connect the regulator to the gas bottle. Turn the gas supply “ON” at the cylinder. Check with the use of soapy water for any gas leakage between the bottle and the regulator
3. Push down a control knob and keep pressing whilst turning anti-clockwise to the “HIGH” position (a clicking sound is heard), this will light the burner. If the burner does not light, repeat this process.
4. If the burner still does not light, turn the control knob to ‘OFF’ wait 5 minutes, and repeat step 3.
5. Adjust the heat by turning the knob to the High/Low position.
6. To turn the barbecue ‘OFF’, turn the cylinder valve to the ‘OFF’ position and then turn all of the control knobs on the appliance clockwise to the ‘OFF’ position.

Ignition System Check

Problem: Burner will not ignite

Possible Reason| Solution
Valve on cylinder is closed| Open valve on cylinder
Control knob is off| Turn knob to high when lighting
Igniter is faulty| Use a long barbecue match
Burner has gone out| Check that the gas bottle is not empty and re-ignite the burner

CARE & MAINTENANCE

Care & Maintenance
As with all appliances, proper care and maintenance will keep them in top operating condition and prolong their life. Your new gas barbecue is no exception. By following these cleaning procedures on a timely basis, your barbecue will be kept clean and working properly with minimum effort.

• Flash-Back
  Spiders and small insects occasionally spin webs or make nests in the burner tubes during warehousing and transit. These webs can lead to a gas flow obstruction which could result in a fire in and around the burner tubes. This type of fire is known as ‘FLASH-BACK’ and can cause serious damage to your barbecue and create unsafe operating conditions for the user. Although an obstructed burner tube is not the only cause of ‘FLASHBACK’ it is the most common cause and frequent
  inspection and cleaning of the burner tubes are necessary. If a fire occurs in and around the burner, immediately turn off gas at its source and turn the burner control to ‘OFF’, wait until the barbecue has cooled, then clean the burner tubes and burner ports.

Cleaning the Drip Tray
To avoid fat or grease dripping from the barbecue remove and empty the drip tray after each use. Wait until the drip tray is cool to touch before disposing of contents. The drip tray should be washed periodically in a mild detergent and warm water solution.

Abnormal Operation

Any of the following are considered to be abnormal operation and may require servicing:

• Yellow tipping of the burner flame
• Sooting up of grill plates
• Burners not igniting properly
• Burners failing to remain alight
• Burners extinguished by cabinet doors
• Gas valves, which are difficult to turn

Service
If the appliance cannot be adjusted to perform correctly it should not be used until serviced or repaired. Contact Sitro Group Australia for spare parts and service information.

Nominal Hourly Gas Consumption

Model No.

| ****

Gas Type

| ****

Number of Burners

| ****

Injector Size Side Burner

| Total Gas Consumption MJ/h| ****

Gas Pressure kPa

---|---|---|---|---|---

BQ10964B BQ10964BNG

| ****

Propane

| 4| Ø 1.02mm| ****

54 MJ/h

| ****

2.75 kPa

MJ/h Each| 13.5 MJ/h

ULPG

| 4| Ø 0.9mm| ****

40 MJ/h

| ****

2.75 kPa

MJ/h Each| 10 MJ/h

Natural Gas

| 4| Ø 1.7mm| ****

54 MJ/h

| ****

1.0 kPa

MJ/h Each| 13.5 MJ/h
S.G.A. Pty Ltd.

33-35 Lionel Road, Mt. Waverley, Victoria 3149, Australia.

FOR CORRECT OPERATION REFER TO THE INSTRUCTIONS PROVIDED.

| A.G.A

Approval No.

| ****

AGA 8250 G

D.O.M

| ****

00/00

CLEANING THE BURNER

Follow these instructions to clean and/or replace burners.

1. Turn gas off at control knobs and gas cylinder.

2. Remove cooking grates.

3. Remove the clip at end of the burner.

4. Carefully lift each burner up and away from valve openings.

5. Undo and remove the igniter electrode.
   CAUTION: Inspect burner for any damage (cracks or holes). If damage is found, replace it with a new burner. Reinstall the burner, ensuring they are located on the gas valve. We suggest three ways to clean the burner tubes. Use the one easiest for you.
   (A) Bend a stiff wire (a lightweight coat hanger works well) into a small hook. Run the hook through each burner tube several times.
   (B) Use a narrow bottle brush with a flexible handle (DO NOT use a brass wire brush), and run the brush through each burner tube several times.
   (C) Wear eye protection: use an air hose to force air into the burner tube and out of the airports. Check each port to make sure air comes out of each hole.

6. Wire brush the entire outer surface of the burner to remove food residue and dirt.

7. Clean any blocked ports with a stiff wire such as an open paper clip.

8. Check burner for damage, due to normal wear and corrosion some holes may become enlarged. If any large cracks or holes are found replace the burner.

9. Carefully re-attach the igniter electrode then refit burners, ensuring they are located on the gas valve.

10. Replace clips at the end of the burner.

11. Replace cooking grates.

WARNING
Beware of spiders and wasps. The burner tube should be inspected and cleaned periodically. To avoid any flare-ups, it is recommended that the drip tray be checked and emptied regularly. The contents of the drip tray may be very hot during cooking. If emptied during extended cooking extreme caution should be taken and direct contact by hand should be avoided at all times. Allow cooling completely before disposing of the contents. Should the burners extinguish for any reason, turn off all control knobs and the cylinder gas valve. Wait 5 minutes before attempting to relight the appliance. If a grease or fat fire occurs, turn off all control knobs and gas cylinder valve immediately until the fire is out. A leak test must be carried out prior to using the appliance for the first time or each time the gas cylinder is refilled or each time the gas hose and gas regulator being disconnected from the gas cylinders or appliance.

NATURAL GAS CONVERSION

TO BE INSTALLED ONLY ON OR IN A NON-COMBUSTIBLE ENCLOSURE

• Note: Recommended clearances must be maintained.
• Tools Required: Screwdriver, adjustable spanner, Phillips head screwdriver.

GAS PIPING

1. This appliance is only to be installed by an authorized person.
2. Check with local and state plumbing and heating codes regarding the sizing of the gas lines.
3. All gas pipe connections must be sealed with a gas pipe compound resistant to Natural Gas.
4. Installation of a drip leg if required in the gas supply line must conform to AS5601.
5. When checking for gas leaks, do not use an open flame. Use a soap and water solution and check for bubbles indicating gas leakage.
6. Installation of 1/8” NPT plugged tapping, accessible for test gauge connections, is required upstream of the gas supply connection.

Warning
Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage. Read the instructions thoroughly before installing or servicing this equipment.

Overall Dimensions

| Length| Width| Height
---|---|---|---
BQ10964B| 933mm| 609mm| 253mm
BQ10964BNG| 933mm| 609mm| 253mm

SERVICING INSTRUCTIONS
Appliances should be serviced at least annually and servicing must only be carried out by a Licensed Plumber or Authorised Person. Clean the Burner Ports and top with a Soft Brush. Inspect and clean all combustion air inlets, then replace the Burner ensuring it is firmly secured.

Minimum Clearance for Ventilation:

• Rear – 50mm
• Side – 50mm

NOTE TO THE INSTALLER

The injector size is increased by removing the Propane Nozzle (outer brass cap) and leaving the Natural Gas Nozzle in place. Ensure the Natural gas nozzle is still tight and in the correct position and the hole size is correct. To adjust the turndown/low remove the control knobs to allow access to the “LOW” adjustment screw. With a small blade, the screwdriver turns the brass screw fully anticlockwise.

TEST OPERATION OF APPLIANCE BEFORE LEAVING

WARNING

• Improper installation, adjustment, alteration, service, or maintenance can cause injury or property damage.
• Read the instructions thoroughly before installing or servicing this equipment.
• THIS APPLIANCE MUST NOT BE INSTALLED OR USED INDOORS.
• NATURAL GAS APPLIANCE. TO BE INSTALLED ONLY BY AN AUTHORISED PERSON.
• THE AUTHORISED PERSON WILL PROVIDE A CERTIFICATE OF COMPLIANCE.
• A Gasmate NGC30 or NGC40 AGA-approved natural gas pressure regulator must be installed in the pipeline and be set at 1 kPa.

BUILT-IN DIMENSIONS

4 BURNER

6 BURNER

SAFE APPLIANCE LOCATIONS
This appliance shall only be used in an above-ground open-air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection. Any enclosure in which the appliance is used shall comply with the following: An enclosure with walls on all sides, but at least one permanent opening at ground level and no overhead cover (see Example 1). Within a partial enclosure that includes an overhead cover and no more than two walls (see Examples 2 & 3). Within a partial enclosure that includes an overhead cover and more than two walls, the following will apply: at least 25% of the total wall area is completely open, and at least 30% of the remaining wall area is open and unrestricted (see Example 4 & 5). In the case of balconies, at least 20% of the total wall area shall be and remain open and unrestricted.

DIAGRAMMATIC REPRESENTATIONS OF OUTDOOR AREAS
The following figures are diagrammatic representations of outdoor areas. Rectangular areas have been used in these figures – the same principles apply to any other shaped area.

References

• Gas BBQs Kitchens Fires Heaters Camping | Gasmate NZ Outdoor Living
• Gas Burner BBQ Grill & Outdoor Kitchen Products | Gasmate

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