Vestil FMDL-1 Single and Double Eagle Beak Fork Mounted Drum Lifters Instruction Manual
- June 13, 2024
- Vestil
Table of Contents
- FMDL-1 Single and Double Eagle Beak Fork Mounted Drum Lifters
- SPECIFICATIONS
- SIGNAL WORDS
- SAFETY INSTRUCTIONS
- FMDL-1 EXPLODED VIEW AND BILL OF MATERIALS
- FMDL-2 EXPLODED VIEW AND BILL OF MATERIALS
- FPDL-11-H EXPLODED VIEW AND BILL OF MATERIALS
- FPDL-8-L EXPLODED VIEW AND BILL OF MATERIALS
- DFDL-3 PARTS DIAGRAMS AND BILL OF MATERIALS (40-006-005)
- FMDL-1 CENTER OF GRAVITY DIAGRAMS
- USING THE LIFTER
- RECORD OF SATISFACTORY CONDITION
- INSPECTIONS & MAINTENANCE
- MAINTENANCE
- LABELING DIAGRAM
- OPTIONAL EQUIPMENT
- LIMITED WARRANTY
- Documents / Resources
Vestil Manufacturing Company
2999 North Wayne Street, P.O. Box 507, Angola, IN 4670
Telephone: 260-665-7586 -or- Toll
Free 800-348-0868
Fax: 260-665-1339
www.vestil.com
info@vestil.com
FMDL-1 Single and Double Eagle Beak Fork Mounted Drum Lifters
Receiving Instructions
After delivery, remove the packaging from the product. Inspect the product
closely to determine whether it sustained damage during transport. If damage
is discovered, record a complete description of it on the bill of lading. If
the product is undamaged, discard the packaging.
NOTE: The end-user is solely responsible for confirming that product
design, use, and maintenance comply with laws, regulations, codes, and
mandatory standards applied where the product is used.
Technical Service & Replacement Parts
For answers to questions not addressed in these instructions and to order
replacement parts, labels, and accessories, call our Technical Service and
Parts Department at 260-665-7586. The
department can also be contacted online at https://www.vestil.com/page-
parts-request.php.
Electronic copies of Instruction Manuals
Additional copies of this instruction manual may be downloaded from
https://www.vestil.com/pagemanuals.php.
SPECIFICATIONS
A specifications document for your drum carrier model is available on the
Vestil website: www.vestil.com. Specifications include dimensions, net weight,
and capacity information. To access the appropriate specifications document,
navigate to the appropriate webpage: a) FMDL-1 and FMDL-2 =
https://www.vestil.com/product.php?FID=774; DFDL-3 =
https://www.vestil.com/product.php?FID=773; FPDL =
https://www.vestil.com/product.php?FID=772. Scroll the page to the “Product
Specifications Table”. Click the button in the “PDFs” column that looks like
a pencil inside a blue box. A PDF file will open.
This file is the specifications document. Print a copy of the document and
keep it with your copy of this manual. The following is an exemplar
specifications document for model FMDL-1.
SIGNAL WORDS
This manual uses SIGNAL WORDS to indicate the likelihood of personal injuries, as well as the probable seriousness of those injuries, if the product is misused in the ways described. Other signal words call attention to uses of the product likely cause property damage. The following are signal words used in this manual and their definitions.
DANGER
Identifies a hazardous situation which, if not avoided, WILL result in DEATH
or SERIOUS INJURY. Use of this signal word is limited to the most extreme
situations.
WARNING
Identifies a hazardous situation which, if not avoided, COULD result in DEATH
or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided, COULD result in MINOR
or MODERATE injury.
NOTICE
Identifies practices likely to result in product/property damage, such as
operation that might damage the product.
SAFETY INSTRUCTIONS
Vestil strives to identify foreseeable hazards associated with the use of its products. Material handling is dangerous and no manual can address every conceivable risk. The end-user must exercise sound judgment at all times. Acquire a copy of the latest version of ANSI B56.1from www.ITSDF.org. Apply all portions of Part II “For the User” that are relevant to front end attachments. The following recommendations complement the relevant provisions of B56.1.
**WARNING**
Unsafe use of this product could result in serious personal injury or death.
-
Read and understand the entire manual before assembling, installing, using or servicing the product. Read the manual to refresh your understanding of proper use and maintenance procedures. Maintenance personnel must read the manual before servicing the drum lifter.
-
DO NOT exceed the maximum rated load. See Label 1153 on product; see LABELING DIAGRAM, p. 9.
-
DO NOT use this device with rough terrain lift trucks or telehandlers (boom trucks). ONLY use it with high lift fork trucks having a vertical mast and carriage.
-
DO NOT mount the hopper on stackers or manually propelled lift trucks.
-
DO NOT operate the truck carrying this device on unimproved surfaces. Only operate on concrete or asphalt.
-
Mark your forklift truck to identify the drum lifter attachment and show the approximate weight of the truck and attachment combination at maximum elevation with load laterally centered. Capacity, operation, and maintenance instruction plates, tags, or decals must be changed accordingly.
-
Inspect the drum lifter as instructed in the INSPECTIONS & MAINTENANCE section on p. 7-8.
DO NOT use the device unless it is in satisfactory condition. If you observe any structural damage (for example, significant damage to either or both fork pockets, the safety chain/strap, or the drum-gripping mechanism), tag the unit “Out of Service” and report the damage to maintenance personnel. DO NOT use the lifter until it is restored to satisfactory condition. -
Inspect the drum before engaging it with the lifter. Make sure that the drum (particularly the rim and rolling hoops) is in good condition. DO NOT attempt to lift or transport a damaged drum with the lifter.
-
Stay clear of the drum and lifter while the lifter is in use! No part of your body should ever be beneath any part of the elevated lifter or drum.
-
ONLY use this device to move drums and only those drums that are compatible with your product, i.e. steel, plastic, and/or fiber. Compatibility information is provided with the EXPLODED VIEWS on pages 3-5.
-
When transporting a drum, only raise it a few inches above the ground.
-
Transport drums slowly. Avoid bumps, potholes, etc. when transporting a drum which could disrupt the lifter’s grasp on the rim.
-
Avoid sudden stops when transporting drums. Brake gradually. Sudden stops could cause the lifter to slide on the forks and could damage the safety strap, hook, and/or quick link. Turn slowly. Sharp, quick turns could disrupt the clamp on the drum and damage the lifter.
-
DO NOT modify the lifter in any way. Unapproved modifications automatically void the LIMITED WARRANTY (see p. 10) and might make the product unsafe to use.
-
DO NOT use the lifter UNLESS all labels are in place, readable, and undamaged. See LABELING DIAGRAM on p. 9.
-
For the Eagle Beak™ mechanism to work properly, the drum plus contents must weigh at least 50lb. (~22.7kg).
-
The chain is an essential safety-enhancing feature. Wrap the chain around the fork carriage and fasten the free end to the chain or quick link with no slack.
FMDL-1 EXPLODED VIEW AND BILL OF MATERIALS
(40-006-006)
[NOTE: Part no. 40-514-022 is the “Drum gripper assembly” comprised of
items 9-26 (shaded).]
Item | Part No. | Description | Qty. |
---|---|---|---|
1 | 40-514-008 | WELDMENT, FRAME | 1 |
2 | 40-514-022 | ASSEMBLY, FRAME | 1 |
3 | 65125 | COTTER PIN Z PLATED, 3/16″ x 1 1/2″ | 1 |
4 | 99-112-004 | PIN, SELF LOCKING QUICK RELEASE, GENERAL | 1 |
5 | 09-145-018 | CHAIN, 5/16″ x 56″ LG | 1 |
6 | 08-145-041 | SPECIALTY HARDWARE, SNAP HOOK, Ø5/16 | 1 |
7 | 33-112-023 | PIN, CLEVIS | 1 |
8 | 40-145-008 | STRAP WITH RATCHET, 6′ LONG, 2 HOOKS | 1 |
9 | 40-514-006 | WELDMENT, FRAME | 1 |
10 | 40-014-054 | FRAME, CASTING |
1
11| 40-014-093| FRAME,DRUM GRIP,CASTING| 1
12| 40-016-052| BRACKET,CASTING| 1
13| 40-016-053| BRACKET,CASTING,FMDL SERIES| 1
14| 40-514-011| WELDMENT, FRAME| 1
15| 40-612-006| WELDMENT, PIN, SADDLE RETAINER| 1
16| 40-612-004| PIN,CLEVIS| 1
17| 45286| #11 HITCH PIN CLIP, Ø1/8″ X 2 5/8 LG| 3
18| 21-112-003| PIN, Ø1/2 X 1-15/16 LG RETAINING CLEVIS| 2
19| 28-112-031| Ø3/4 x 4 1/2 LG CLEVIS PIN| 2
20| 40-014-029| FRAME, BAR, FORMED| 1
21| 11003| HEX BOLT, GRADE A, ZINC PLATED, 1/4-20 X 3/4″| 2
22| 37018| NYLON LOCK NUT,GRADE 2, ZINC FINISH,1/4″-20| 2
23| 65078| EXTENDED PRONG COTTER PIN, ZINC FINISH, 1/8″ x 1 1/2″|
3
24| 40-146-001| SPRING, TENSION| 1
25| 40-112-026| CLEVIS PIN, Ø5/8″ x 2 1/2″| 1
26| 33018| USS FLAT WASHER, Z PLATED, Ø 3/4″| 1
NOTE: In order for the Eagle Beak™ mechanism to work properly, the drum and its contents must weigh AT LEAST 50 lb. (~22.7kg).
FMDL-2 EXPLODED VIEW AND BILL OF MATERIALS
(40-006-004)
NOTE 1: “Drum gripper assembly” comprised of items 10-27 (shaded).
NOTE 2: In order for the Eagle Beak™ mechanism to work properly, each
drum and its contents must weigh AT LEAST 50 lb.
Item| Part No.| Description| Qty.| Item| Part
No.| Description| Qty.
---|---|---|---|---|---|---|---
1| 40-514-008| Weldment, frame| 1| 13| 40-612-004| Pin, clevis, 7/8” x 13/4”
long, with washer| 2
2| 40-112-001| Pin, main, clevis,| 4| 14| 21-112-003| Pin, clevis, 1/2” x
13/4” long| 4
3| 40-514-022| Drum gripper assembly| 2| 15| 40-016-053| Lower jaw, Eagle
Beak™| 2
4| 40-516-008| Weldment, bracket, mounting bar| 1| 16| 40-514-011| Weldment,
pin bracket| 2
5| 65125| Cotter pin, zinc plated, 3/16” x 11/2”| 4| 17| 40-014-054| Weldment,
channel| 2
6| 99-112-004| Pin, self-locking quick release| 2| 18| 28-112-031| Pin,
clevis, 3/4” x 41/4”| 4
7| 09-145-018| 5/16” chain 56” long| 1| 19| 40-612-006| Weldment, pin, cradle
retainer| 2
8| 40-145-008| Specialty hardware, snap hook, 5/16”| 1| 20| 40-014-093| Drum
cradle| 2
9| 40-145-008| Strap with ratchet, 6’ long, 2 hooks| 1| 21| 40-146-001|
Spring, tension, 61/2”| 2
10| 28-112-031| Pin, clevis, 3/4” x 41/4”| 2| 22| 37018| Lock nut, 1/4” – 20|
4
11| 45286| Clip, hitch pin, 1/8” x 25/8”| 6| 23| 40-014-029| Frame, bar,
formed| 2
12| 40-016-052| Upper jaw, Eagle Beak™| 2| 24| 11003| Bolt, hex head, 1/4” –
20 x 3/4”| 4
FPDL-11-H EXPLODED VIEW AND BILL OF MATERIALS
(40-006-007)
Item | Part No. | Description | Qty. |
---|---|---|---|
1 | 40-514-008 | WELDMENT, FRAME | 1 |
2 | 40-514-022 | ASSEMBLY, FRAME | 1 |
3 | 65125 | COTTER PIN Z PLATED, 3/16″ x 1 1/2″ | 1 |
4 | 99-112-004 | PIN, SELF LOCKING QUICK RELEASE, GENERAL | 1 |
5 | 09-145-018 | CHAIN, 5/16″ x 56″ LG | 1 |
6 | 08-145-041 | SPECIALTY HARDWARE, SNAP HOOK, Ø5/16 | 1 |
7 | 33-112-023 | PIN, CLEVIS | 1 |
8 | 40-145-008 | STRAP WITH RATCHET, 6′ LONG, 2 HOOKS | 1 |
FPDL-8-L EXPLODED VIEW AND BILL OF MATERIALS
(40-006-008)
Item | Part No. | Description | Qty. |
---|---|---|---|
1 | 40-514-008 | WELDMENT, FRAME | 1 |
2 | 40-112-001 | PIN, MAIN, CLEVIS | 2 |
3 | 65127 | COTTER PIN Z PLATED, 3/16 x 2 | 3 |
4 | 09-145-018 | CHAIN, 5/16″ x 56″ LG | 1 |
5 | 08-145-041 | SPECIALTY HARDWARE, SNAP HOOK, Ø5/16 | 1 |
6 | 40-514-012 | ASSEMBLY, FRAME, DRUM GRIPPER L.S. | 1 |
7 | 40-514-013 | ASSEMBLY, FRAME, DRUM GRIPPER R.S. | 1 |
8 | 40-514-021 | WELDMENT, FRAME, DRUM SUPPORT | 1 |
9 | 40-145-008 | STRAP WITH RATCHET, 6′ LONG, 2 HOOKS | 1 |
10 | 33-112-023 | PIN, CLEVIS | 1 |
DFDL-3 PARTS DIAGRAMS AND BILL OF MATERIALS (40-006-005)
NOTE: In order for the Eagle Beak™ mechanism to work properly, the drum and its contents must weigh AT LEAST 50 lb. (~22.7kg).
Item | Part No. | Description | Qty. |
---|---|---|---|
1 | 40-514- 008 | WELDMENT, FRAME | 1 |
2 | 40-514- 022 | ASSEMBLY, FRAME | 1 |
3 | 40-514- 012 | ASSEMBLY, FRAME, DRUM GRIPPER L.S. | 1 |
4 | 40-514- 013 | ASSEMBLY, FRAME, DRUM GRIPPER R.S. | 1 |
5 | 40-514- 014 | ASSEMBLY, FRAME, ARM LEFT | 1 |
6 | 40-514- 015 | ASSEMBLY, FRAME, ARM RIGHT | 1 |
7 | 40-112- 001 | PIN, MAIN, CLEVIS | 4 |
8 | 99-112- 004 | PIN, SELF LOCKING QUICK RELEASE, GENERAL | 1 |
9 | 65127 | COTTER PIN Z PLATED, 3/16 x 2 | 4 |
10 | 09-145- 018 | CHAIN, 5/16″ x 56″ LG | 1 |
11 | 08-145- 041 | SPECIALTY HARDWARE, SNAP HOOK, Ø5/16 | 1 |
12 | 40-145- 008 | STRAP WITH RATCHET, 6′ LONG, 2 HOOKS | 1 |
EXPLODED VIEW OF ITEM 2, PART NO. 40-514-022 “Eagle Beak” drum gripper
ITEM | PART NO. | DESCRIPTION | QTY. |
---|---|---|---|
13 | 40-514-006 | WELDMENT, FRAME | 1 |
14 | 40-014-054 | FRAME, CASTING | 1 |
15 | 40-014-093 | FRAME,DRUM GRIP,CASTING | 1 |
16 | 40-016-052 | BRACKET,CASTING | 1 |
17 | 40-016-053 | BRACKET,CASTING,FMDL SERIES | 1 |
18 | 40-514-011 | WELDMENT, FRAME | 1 |
19 | 40-612-006 | WELDMENT, PIN, SADDLE RETAINER | 1 |
20 | 40-612-004 | PIN,CLEVIS | 1 |
21 | 45286 | #11 HITCH PIN CLIP, Ø1/8″ X 2 5/8 LG | 3 |
22 | 21-112-003 | PIN, Ø1/2 X 1-15/16 LG RETAINING CLEVIS | 2 |
23 | 28-112-031 | Ø3/4 x 4 1/2 LG CLEVIS PIN | 2 |
24 | 40-014-029 | FRAME, BAR, FORMED | 1 |
25 | 11003 | HEX BOLT, GRADE A, ZINC PLATED, 1/4-20 X 3/4″ | 2 |
26 | 37018 | NYLON LOCK NUT,GRADE 2, ZINC FINISH,1/4″-20 | 2 |
27 | 65078 | EXTENDED PRONG COTTER PIN, ZINC FINISH, 1/8″ x 1 1/2″ | 3 |
28 | 40-146-001 | SPRING, TENSION | 1 |
29 | 40-112-026 | CLEVIS PIN, Ø5/8″ x 2 1/2″ | 1 |
30 | 33018 | USS FLAT WASHER, Z PLATED, Ø 3/4″ | 1 |
FMDL-1 CENTER OF GRAVITY DIAGRAMS
(40-007-006)
Horizontal center of gravity (HCG) : 237/8 inches (~60.6 cm) from the
open ends of the fork pockets and 141/2” inches from the outermost edges of
the fork pockets (dotted line in middle graphic above).
Vertical center of gravity : 813 /16 inches (~22.4 cm) from the top of
the fork pockets.
FMDL-2 CENTER OF GRAVITY DIAGRAMS (40-007-004)
Horizontal center of gravity (HCG): 269 /16 inches (~67.5 cm) from the open ends of the fork pockets and 20 5 /8” (~52.4 cm) from the outermost edges of the drum lifter (dotted line in middle graphic above).
Vertical center of gravity: 105/8 inches (~27.0 cm) from the top of the fork pockets.
FPDL-8-L CENTER OF GRAVITY DIAGRAMS (40-007-008)
Horizontal center of gravity (HCG):
- 26 inches (~66.0cm) from the open ends of the fork pockets; and
- 14¼ inches (~36.2cm) from the outer edge of each fork pocket (halfway between the fork pockets).
Vertical center of gravity:
- 51/2” inches (~14.0cm) from the bottom of the fork pockets.
FPDL-11-H CENTER OF GRAVITY DIAGRAMS (40-007-007)
Horizontal center of gravity (HCG):
- 233/8 inches (~59.4cm) from the open ends of the fork pockets; and
- 14¼ inches (~36.2cm) from the outer edge of each fork pocket (halfway between the fork pockets).
Vertical center of gravity:
- 97/16 inches (~24.0cm) from the bottom of the fork pockets.
DFDL EAGLE BEAK CENTER OF GRAVITY DIAGRAM (40-007-005)
Horizontal center of gravity (HCG):
- 227/8 inches (~58.1cm) from the open ends of the fork pockets; and
- 14¼ inches (~36.2cm) from the outer edge of each fork pocket (halfway between the fork pockets). Vertical center of gravity:
- 10 inches (~25.4cm) from the bottom of the fork pockets.
DFDL-3 LOWER DRUM GRIPPING ARMS CENTER OF GRAVITY DIAGRAM
Horizontal center of gravity (HCG):
- 231/8 inches (~58.7cm) from the open ends of the fork pockets; and
- 14¼ inches (~36.2cm) from the outer edge of each fork pocket (halfway between the fork pockets).
Vertical center of gravity:
- 9 inches (~22.9cm) from the bottom of the fork pockets
DFDL-3 UPPER DRUM GRIPPING ARMS CENTER OF GRAVITY DIAGRAM
Horizontal center of gravity (HCG):
- 25½ inches (~64.8cm) from the open ends of the fork pockets; and
- 13¼ inches (~33.7cm) from the outer edge of each fork pocket (halfway between the fork pockets). Vertical center of gravity:
- 11 inches (~23cm) from the bottom of the fork pockets
USING THE LIFTER
Step 1: Adjust the positions of the forks on the carriage (of your lift truck)
to align with the fork pockets (of the lifter).
Step 2: Mount the drum lifter on the forks of your lift truck by slowly
driving forward until the forks contact the ends of the pockets.
Step 3: Attach the safety chain to the fork carriage.Wrap the chain around the
carriage. Fasten thesnap hook to the chain or quick link (see exploded parts
diagrams) without slack. The chain must nobe able to disconnect from the
carriage during usei.e. slide off of the carriage.
WARNING
Unsafe use could result in death or serious injury.
- The chain is an essential safety-enhancingfeature. Wrap the chain around the carriage and fasten the free end to the chain with no slack. The chain will not prevent the drum lifter from sliding off of the forks if it is improperly connected to the forkcarriage.
- Using this device affects lift truck center ofgravity. Before using the lifter, US Federal regulation29 CFR 1910.178 requires you to contact the manufacturer of your lift truck and request: 1)Written approval; 2) Markings for the lift truck that identify the attachment and provide theapproximate weight of truck and attachment at maximum elevation with load laterally-centered.
DO NOT use this lifter UNTIL your lift truck is markedwith corrected capacity tags.
Model | Description | Compatible Drums |
---|---|---|
FMDL-1 | Eagle Beak™ single drum lifter | · 30 & 55 gallon |
· Open & closed head
· Steel, plastic, & fiber
FMDL-2| Eagle Beak™ two drum lifter| · 30 & 55 gallon
· Open & closed head
· Steel, plastic, & fiber
DFDL-3| Deluxe 3- mode drum lifter: Eagle beak, Bottom grip & Top grip| · 30
& 55 gallon
· Open & closed head
· Steel, plastic, & fiber
FPDL-8-L
“L” = low attachment| Bottom gripping drum handler for oddly shaped plastic
drums| · 55 gallon
· Open & closed head
· Plastic
FPDL-11-H
“H” = high attachment| Top gripping drum handler for oddly shaped plastic
drums| · 30 & 55 gallon
· Closed head plastic
· Also ok for steel & fiber
FMDL-1 and FMDL-2 Eagle Beak™ and DFDL-3 models
NOTE: In order for the Eagle Beak™ mechanism to work properly, the drum
and its contents must weigh AT LEAST 50 lbs. (~22.7kg).
Step 4 Engage the selected drum with the lifter: Raise the forks a few inches
off of the ground/floor, and tilt the mast of you fork truck forward. Drive
slowly towards the selected drum until the lower jaw of the Eagle Beak™ (items
no. 12 & 13, p. 4) contacts the side of the drum directly beneath the lip of
the drum.
Step 5 Grasp the lip of the drum: Slowly raise the forks until the upper jaw
engages the top of the drum lip.
Continue to raise the forks until the drum is elevated a few inches above the
floor/ground. Attach one end of the ratchet strap to a loop on the drum saddle
(Item 11, p. 4). Attach the other end of the ratchet strap to the loop on the
other side of the saddle; then work the ratchet mechanism until the strap is
tight.
Step 6 Transport the drum: Straighten the mast and transport the drum to the
desired unloading location.
Raise the forks when/as required by conditions along the travel path.
Step 7 Release the drum: Lower the forks until the drum is just a few inches
above the floor, and then remove the ratchet strap. Tilt the fork truck mast
forward. Slowly lower the forks until the Eagle Beak™ disengages the lip of
the drum and the drum is fully supported by the floor/ground.
FPDL-11-H and DFDL-3 models
Step 4 Position the fork lift and drum lifter: Raise the forks and adjust the
location of the fork lift to position the drum grippers above the top of the
drum. Tilt the mast forward, i.e. point the forks toward the floor.
Step 5 Position drum grippers: Lower the forks; the drum grippers will slide
over the lip of the drum. Position the grippers below the lip or the middle
rim as desired.
Step 6 Transport the drum: Straighten the mast and raise the forks until the
gripper engages the lip or rim, and then slowly raise the forks until the drum
is elevated a few inches above the floor. Tilt the mast back; then transport
the drum to the desired location.
Step 7 Release the drum: First tilt the mast forward and then slowly lower the
forks until the drum is fully supported by the floor. To finish disengaging
the drum, back the fork truck away from it.
FPDL-8-L and DFDL-3 models
Step 4 Position fork lift and drum lifter: Adjust the mast position so that
the drum grippers are parallel to the ground. Slightly elevate the forks above
the floor.
Step 5 Prepare the engage the drum: Adjust the position of the fork truck to
center the drum lifter on the drum; then drive forward until the side of the
drum contacts the upper side wall support weldment. See Item no. 8, p. 6.
Step 6 Transport drum: Raise the forks until the lower drum gripper weldments
(item nos. 6 & 7, p. 6; items no. 5 & 6 on p. 7) engage the base of the drum.
Raise the drum a few inches above the ground; secure it to the lifter by
attaching the ratchet strap to the loops on the side wall support (Item no.
8, p. 6); then transport it to the desired unloading point.
Step 7 Release the drum: First tilt the mast forward; then slowly lower the
forks until the drum is fully supported by the ground/floor. Slowly back the
fork lift away from the drum until the drum and lifter disengage.
RECORD OF SATISFACTORY CONDITION
(THE RECORD”)
Before putting the drum lifter into service, record its condition. Thoroughly photograph the unit from multiple angles. Take close-range photographs of the drum gripping mechanism, the labels, all pivot points, the drum saddle(s), the safety chain and snap hook, and fork/tine locks (if applicable). Use the lifter to lift a drum. Describe how the drum grasping mechanism engages the drum. Describe all sounds produced by the lifter under load. Collate the photographs and writings into a file. Mark the file appropriately to identify it. Compare the results of all inspections to this record to determine whether the lifter is in satisfactory condition. Do not use the lifter unless it is in satisfactory condition. Purely cosmetic changes, like damaged paint or powdercoat are not changes from satisfactory condition. However, touchup paint should be applied to all affected areas as soon as the finish is damaged.
INSPECTIONS & MAINTENANCE
NOTICE
Proper use, maintenance, and storage are essential for this product to
function properly.
o Inspect the unit as instructed.
o Use this front end attachment as recommended in the current revision of
ANSI/ITSDF B56.1 and all instructions in this manual.
o Store the unit in a dry location.
Inspection procedures are included in the most current revision of ANSI/ITSDF
B56.1. As stated in the NATIONAL STANDARDS section on p. 6, Vestil recommends
that you acquire a copy of the most recent revision of this standard. Apply
all use and maintenance/care instructions in the standard. Vestil also
recommends that you contact your local occupational health and safety
authority to determine if any state or local laws, regulations, codes,
ordinances, etc. apply inspection requirements where the carrier is used.
Inspections and all necessary repairs should be performed by qualified
persons. Compare the results of each inspection to the RECORD OF SATISFACTORY
CONDITION. Do not use the crane unless every part is in satisfactory
condition. Purely cosmetic changes, like damaged paint/powdercoat, are not
changes from satisfactory condition. However, touchup paint must be applied as
soon as damage occurs to prevent rust from forming. Rust could cause the
affected part to become unsound, which could make the carrier unsafe to use.
DON’T GUESS! If you have any questions about the condition of your product,
contact the TECHNICAL
SERVICE department. The phone number is provided on the cover page of this manual. Never make temporary repairs of damaged or missing parts. Only use manufacturer-approved replacement parts to restore the crane to satisfactory condition.
INSPECTIONS
A. Before each use inspect the following components:
-
Carriage strap/chain and snap hook: Confirm that the latch of the snap hook automatically closes.
Examine the strap for cuts, tears, and areas of significant wear. Examine the snap hook (at the free end of the strap). It must not be bent or cracked or twisted. -
Labels: Labels must be easily readable, undamaged, and be located where indicated in the LABELING DIAGRAM on p. 9. If a label is damaged, unreadable, or missing, contact the TECHNICAL SERVICE AND REPLACEMENT PARTS DEPARTMENT to order a replacement.
B. Periodic Inspections: At least once every 2 weeks inspect the carrier to
confirm satisfactory condition.
Do not return it to service unless it is in satisfactory condition.
- Fasteners (hardware) and hand chain: Examine all bolts, nuts, washers, pins, the quick link, and snap hooks. Tighten loose fasteners. Replace locking fasteners with new fasteners
- Fork pockets: Confirm that each pocket is structurally sound. In particular, examine the underside of the each pocket for rust and corrosion.
- Welds: Make sure that all welds are intact. Check welds & the metal surrounding welds for damage.
- Gripper arms and hinge castings: Confirm that both arms and hinge castings are not cracked or warped. Hinge castings should rotate smoothly to allow the arms to fold onto the frame for compact storage.
- Safety strap, quick link, and hook (attached to the free end of the safety chain): Confirm that the quick link is undamaged and welded securely to the frame. The snap hook should not be bent, stretched, cracked, or otherwise damaged. Check the strap for cuts, tears, etc. If your unit is equipped with a safety chain instead of a strap, check the chain links for breaks, cracks, bends, elongations, etc.
- Pivot points/ hinges: Confirm that gripper arms pivot normally and/or that hinges operate normally. Check pivot points and hinges for significant wear. Lubricate the hinges. Lubrication might have to be applied more frequently under heavy usage conditions.
- Frame: The structure should be clean, square and rigid, and free of rust and corrosion. Clean the frame. Examine it for severe wear, rust, and other forms of damage.
MAINTENANCE
Step 1: Tag the unit “Out of Service.”
Step 2: Remove any dirt or other matter from all surfaces.
Step 3: Conduct a “Periodic” inspection. If deformity, corrosion, rusting, or
excessive wear of structural members is found, permanently remove the unit
from service.
Step 4: Perform all necessary adjustments, replacements and/or repairs but DO
NOT modify the carrier.
DO NOT use the unit if adjustments and/or repairs are incomplete!
An “adjustment” is a simple correction that restores the unit to satisfactory
condition, such as tightening loose fasteners, or removing dirt or other
debris from the surface. “Repair” refers to removing worn parts and installing
manufacturer-approved replacement parts.
A “modification” is a change that alters the drum carrier from satisfactory
condition, like bending the structural members or removing a part or several
parts. NEVER modify the unit without the express, written approval of Vestil.
Modifications might make the device unsafe to use and automatically void the
LIMITED WARRANTY.
Step 5: Make a dated record of all repairs, adjustments and/or replacements.
LABELING DIAGRAM
The unit should be labeled as shown in the diagram. However, label content and location are subject to change so your product might not be labeled exactly as shown. Compare this diagram to your RECORD OF SATISFACTORY CONDITION. Replace all labels that are damaged, missing, or not easily readable (e.g. faded). Order replacement labels by contacting the REPLACEMENT PARTS DEPARTMENT online at https://www.vestil.com/page-parts-request.php. Alternatively, you may request replacement parts and/or service by calling 260-665-7586 and asking the operator to connect you to the Parts Department.
A : Label 485
B : Label 218 (on fork pocket)
C : Label 1153 (on fork pocket)
D: Label 1049 (on fork pocket)
E: Label 1210 warning not to use with telehandlers
OPTIONAL EQUIPMENT
Cushioned drum cradles are available for FMDL-style drum lifters. Models FMDL-1-LDS-B1 and FMDL-2LDS-B1 include saddles equipped with rubber belts. FMDL-1-LDS-R3 and FMDL-2-LDS-R3 provide rollers along the face of the drum saddle. Exploded views of cushioned models are provided on pages 15, 16, and 17.
FMDL-1-LDS-B1 (40-006-101)
Item | Part no. | Description | Qty. |
---|---|---|---|
1 | 40-514-008 | Weldment, frame | 1 |
2 | 40-514-105 | Frame, subassembly | 1 |
3 | 99-112-004 | Pin, self-locking, quick release | 1 |
4 | 09-145-018 | Chain, 5/16” x 56” | 1 |
5 | 08-145-041 | Snap hook, 5/16” | 1 |
6 | 33-112-023 | Pin, clevis | 1 |
7 | 65125 | Cotter pin, z-plated, 3/16” x 1 1/2” | 1 |
*8 | 40-001-098 | Saddle/bumper belt assembly | 1 |
- Bumper belt subassembly exploded view provided on p. 14.
FMDL-2-LDS-B1 (40-006-102)
Item | Part no. | Description | Qty. |
---|---|---|---|
1 | 40-514-008 | Weldment, frame | 1 |
2 | 44-112-001 | Pin, main, clevis | 4 |
3 | 40-514-105 | Frame, subassembly | 2 |
4 | 40-516-008 | Weldment, bracket, mounting bar | 1 |
5 | 65125 | Cotter pin, z-plated, 3/16” x 1 1/2” | 1 |
6 | 99-112-004 | Pin, self-locking, quick release | 1 |
7 | 08-145-041 | Snap hook, 5/16” | 1 |
8 | 09-145-018 | Chain, 5/16” x 56” | 1 |
*9 | 40-001-098 | Bumper belt subassembly | 1 |
- Bumper belt subassembly exploded view provided on p. 14.
BUMPER BELT SUBASSEMBLY
(40-001-098 in Exploded Views on p. 13)
Item | Part no. | Description | Qty. |
---|---|---|---|
1 | 40-145-015 | Roller, delrin | 2 |
2 | 40-516-023 | Weldment, bracket, belt tensioner | 2 |
3 | 40-145-013 | Conveyor belt | 1 |
4 | 36110 | Hex nut, z-plated, 1/2”-13 | 4 |
5 | 37021 | Nylock nut, gr. 2, zinc finish, 5/16”-18 | 6 |
6 | 11057 | Hex bolt, gr. A, zinc plated, 5/16”-18x 11/4” | 6 |
7 | 40-016-136 | Bracket, mount, belt clamp | 2 |
8 | 40-514-103 | Weldment, frame, belt | 1 |
9 | 40-145-014 | Roller washer | 4 |
10 | 40-612-011 | Weldment, pin, belt | 2 |
11 | 65078 | Extended prong cotter pin, z-finish, 1/8”x11/2” | 2 |
DRUM SADDLE ROLLER SUBASSEMBLY
(40-001-097 in Exploded Views on p. 15)
Item | Part no. | Description | Qty. |
---|---|---|---|
1 | 40-145-012 | Roller, keel | 3 |
2 | 40-514-102 | Weldment, frame roller | 1 |
3 | 40-613-001 | Weldment, spacer, pin | 2 |
4 | 40-612-010 | Weldment, pin, roller axle | 3 |
5 | 33095 | SAE flat washer, 11/16” ID x 2” OD | 4 |
6 | 65127 | Cotter pin, zinc plated, 3/16” x 2” | 2 |
7 | 65078 | Extended prong cotter pin, z-finish, 1/8”x11/2” | 3 |
8 | 33090 | SAE flat washer, 5/8” | 1 |
9 | 40-514-104 | Weldment, frame, bracket, roller mount | 2 |
10 | 40-146-006 | Spring, compression | 2 |
FMDL-1-LDS-R3 (40-006-099)
Item | Part no. | Description | Qty. |
---|---|---|---|
1 | 40-514-008 | Weldment, frame | 1 |
2 | 40-514-105 | Frame, subassembly | 1 |
3 | 99-112-004 | Pin, self-locking, quick release | 1 |
4 | 09-145-018 | Chain, 5/16” x 56” | 1 |
5 | 08-145-041 | Snap hook, 5/16” | 1 |
6 | 33-112-023 | Pin, clevis | 1 |
7 | 65125 | Cotter pin, z plated, 3/16” x 11/2” | 1 |
*8 | 40-001-097 | Drum saddle roller subassembly | 1 |
FMDL-2-LDS-R3 (40-006-100)
Item | Part no. | Description | Qty. |
---|---|---|---|
1 | 40-514-008 | Weldment, frame | 1 |
2 | 40-112-001 | Pin, clevis | 4 |
3 | 40-514-105 | Frame, subassembly | 2 |
4 | 40-516-008 | Weldment, bracket, mounting bar | 1 |
5 | 65125 | Cotter pin, z plated, 3/16” x 11/2” | 4 |
6 | 99-112-004 | Pin, self-locking, quick release | 2 |
7 | 08-145-041 | Snap hook, 5/16” | 1 |
8 | 09-145-018 | Chain, 5/16” x 56” | 1 |
*9 | 40-001-097 | Drum saddle roller subassembly | 2 |
- Roller subassembly Exploded View provided on p. 14.
FMDL-1-LDS-B1 DIMENSIONS AND CENTERS OF GRAVITY (40-007-101)
Horizontal center of gravity (HCG): 2415 /16 inches (~63.3cm) from the open
ends of the fork pockets (middle graphic above) and 141/4” inches from the
outermost edges of the fork pockets (dotted line in first graphic above).
Vertical center of gravity: 81/2 inches (~21.6 cm) from the top of the fork
pockets.
NOTE:
In order for the Eagle Beak™ mechanism to work properly, the drum and its
contents must weigh AT LEAST 50 lb. (~22.7kg).
FMDL-2-LDS-B1 DIMENSIONS AND CENTERS OF GRAVITY
Horizontal center of gravity (HCG): 291/16 inches (~73.8 cm) from the open
ends of the fork pockets (middle graphic above) and 141/4” inches from the
outermost edges of the fork pockets (dotted line in first graphic above).
Vertical center of gravity: 101/8 inches (~25.7 cm) from the top of the fork
pockets.
NOTE:
In order for the Eagle Beak™ mechanism to work properly, the drum and its
contents must weigh AT LEAST 50 lb. (~22.7kg).
FMDL-1-LDS-R3 DIMENSIONS AND CENTERS OF GRAVITY (40-007-099)
Horizontal center of gravity (HCG): 253/16 inches (~64.0 cm) from the open
ends of the fork pockets (middle graphic above) and 141/4” inches from the
outermost edges of the fork pockets (dotted line in first graphic above).
Vertical center of gravity: 8 1 /2 inches (~21.4 cm) from the top of the fork
pockets.
NOTE:
In order for the Eagle Beak™ mechanism to work properly, the drum and its
contents must weigh AT LEAST 50 lb. (~22.7kg).
FMDL-2-LDS-R3 DIMENSIONS AND CENTERS OF GRAVITY (40-007-100)
Horizontal center of gravity (HCG): 281 /8 inches (~71.4 cm) from the open
ends of the fork pockets (middle graphic above) and 141 /4” inches from the
outermost edges of the fork pockets (dotted line in first graphic above).
Vertical center of gravity: 915/16 inches (~25.2 cm) from the top of the fork
pockets.
NOTE:
In order for the Eagle Beak™ mechanism to work properly, the drum and its
contents must weigh AT LEAST 50 lb. (~22.7kg).
LIMITED WARRANTY
Vestil Manufacturing Company (“Vestil”) warrants this product to be free of
defects in material and workmanship during the warranty period. Our warranty
obligation is to provide a replacement for a defective, original part covered
by the warranty after we receive a proper request from the Warrantee (you)
for warranty service.
Who may request service?
Only a warrantee may request service. You are a warrantee if you purchased the
product from Vestil or from an authorized distributor AND Vestil has been
fully paid.
Definition of “original part”?
An original part is a part used to make the product as shipped to the
Warrantee.
What is a “proper request”?
A request for warranty service is proper if Vestil receives: 1) a photocopy of
the Customer Invoice that displays the shipping date; AND 2) a written request
for warranty service including your name and phone number. Send requests by
one of the following methods:
US Mail
Vestil Manufacturing Company
2999 North Wayne Street, PO Box 507
Angola, IN 46703| Fax 260-665-1339
Phone 260-665-7586| Email
info@vestil.com
Enter “Warranty service request” in the subject field.
---|---|---
In the written request, list the parts believed to be defective and include the address where replacements should be delivered. After Vestil receives your request for warranty service, an authorized representative will contact you to determine whether your claim is covered by the warranty. Before providing warranty service, Vestil will require you to send the entire product, or just the defective part (or parts), to its facility in Angola, IN.
What is covered under the warranty?
The warranty covers defects in the following original, dynamic parts: motors,
hydraulic pumps, motor controllers, and cylinders. It also covers defects in
original parts that wear under normal usage conditions (“wearing parts”), such
as bearings, hoses, wheels, seals, brushes, and batteries.
How long is the warranty period?
The warranty period for original dynamic components is 90 days. For wearing
parts, the warranty period is 90 days.
Both warranty periods begin on the date Vestil ships the product to the
Warrantee. If the product was purchased from an authorized distributor, the
periods begin when the distributor ships the product. Vestil may, at its sole
discretion, extend a warranty period for products shipped from authorized
distributors by up to 30 days to account for shipping time.
If a defective part is covered by the warranty, what will Vestil do to
correct the problem?
Vestil will provide an appropriate replacement for any covered part. An
authorized representative of Vestil will contact you to discuss your claim.
What is not covered by the warranty?
The Warrantee (you) is responsible for paying labor costs and freight costs to
return the product to Vestil for warranty service.
Events that automatically void this Limited Warranty.
- Misuse;
- Negligent assembly, installation, operation or repair;
- Installation/use in corrosive environments;
- Inadequate or improper maintenance;
- Damage sustained during shipping;
- Collisions or other accidents that damage the product;
- Unauthorized modifications: Do not modify the product IN ANY WAY without first receiving written authorization from Vestil.
Do any other warranties apply to the product?
Vestil Manufacturing Co. makes no other express warranties. All implied
warranties are disclaimed to the extent allowed by law. Any implied warranty
not disclaimed is limited in scope to the terms of this Limited Warranty.
Vestil makes no warranty or representation that this product complies with
any state or local design, performance, or safety code or standard.
Noncompliance with any such code or standard is not a defect in material or
workmanship.
Copyright 2023 Vestil Manufacturing Co.
Documents / Resources
|
Vestil FMDL-1 Single and Double Eagle Beak Fork Mounted Drum
Lifters
[pdf] Instruction Manual
FMDL-1, FMDL-2, FPDL-11-H, FMDL-1 Single and Double Eagle Beak Fork Mounted
Drum Lifters, Single and Double Eagle Beak Fork Mounted Drum Lifters, Double
Eagle Beak Fork Mounted Drum Lifters, Eagle Beak Fork Mounted Drum Lifters,
Fork Mounted Drum Lifters, Mounted Drum Lifters, Drum Lifters, Lifters
---|---
|
Vestil FMDL-1 Single and Double Eagle Beak Fork Mounted Drum
Lifters
[pdf] Datasheet
FMDL-1, FMDL-2, FPDL-11-H, FMDL-1 Single and Double Eagle Beak Fork Mounted
Drum Lifters, FMDL-1, Single and Double Eagle Beak Fork Mounted Drum Lifters,
Double Eagle Beak Fork Mounted Drum Lifters, Eagle Beak Fork Mounted Drum
Lifters, Beak Fork Mounted Drum Lifters, Fork Mounted Drum Lifters, Mounted
Drum Lifters, Drum Lifters, Lifters
References
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